An anti-loosening adjustable crawler chain wheel mechanism for excavators

By setting up an anti-wear mechanism outside the drag sprocket body, the problem of friction caused by the drag sprocket during the track support process is solved, which extends the service life, reduces maintenance costs, and improves the safety of the equipment.

CN222698603UActive Publication Date: 2025-04-01JINING LU ENG MASCH CO LTD
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Patent Information

Application Number
CN202421615308.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-04-01
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

Existing drag sprockets create friction during track support, resulting in rapid wear, shortening service life and increasing maintenance costs.

Method used

A track-proof anti-loosening adjustable excavator towing sprocket mechanism is designed. By installing an anti-wear mechanism outside the towing sprocket body, including a replaceable rim, an anti-wear ring cylinder and a fastening bolt, the friction between the towing sprocket and the track is reduced.

Benefits of technology

It effectively reduces friction, extends the service life of the drag sprocket, maintains transmission performance and efficiency, reduces maintenance and time costs, and improves equipment safety.

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Abstract

The utility model provides an anti-loosening adjustable excavator sprocket mechanism, which belongs to the technical field of excavator sprockets, and includes a sprocket body and an anti-wear mechanism. The outer surface of the sprocket body is fixedly installed with the anti-wear mechanism, and the anti-wear mechanism includes a replaceable rim, an anti-wear ring cylinder, a first mounting hole and a fastening bolt. Two replaceable rims are respectively fixedly installed at the two ends of the sprocket body, and the anti-wear ring cylinder is fixedly installed in the middle of the two replaceable rims. A plurality of first mounting holes are provided on the outer surface of the replaceable rim. The utility model improves its durability and wear resistance by arranging an anti-wear mechanism on the outside of the sprocket body, and can effectively reduce the direct friction between the sprocket and the crawler, thereby reducing the problem of rapid wear caused by friction, and extending the service life of the sprocket. Due to the reduction of wear, the transmission performance and efficiency of the sprocket can be maintained at a high level.
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Description

Technical Field

[0001] The utility model belongs to the technical field of excavator drag chain wheels, and in particular relates to an anti-loosening and adjustable crawler drag chain wheel mechanism for an excavator. Background Art

[0002] A drag sprocket is a supporting device that drives the chain to rotate. In the industrial field, in order to improve people's work efficiency, a drag sprocket is needed to drive the chain to rotate, thereby moving objects. With the continuous development of science and technology, people have higher and higher requirements for the manufacturing process of drag sprockets.

[0003] The existing sprocket wheel will produce certain friction in the process of supporting the crawler track, and this friction will cause the problem of rapid wear and shorten the service life of the sprocket wheel. When the wear reaches a certain level, the sprocket wheel needs to be replaced as a whole, which leads to high maintenance costs. Utility Model Content

[0004] The utility model aims to provide an adjustable crawler anti-loosening drag chain wheel mechanism for an excavator, aiming to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A crawler track anti-loosening adjustable excavator drag chain wheel mechanism, comprising

[0007] As a preferred solution of the utility model, it includes a drag chain wheel body and an anti-wear mechanism, the anti-wear mechanism is fixedly installed on the outer surface of the drag chain wheel body, the anti-wear mechanism includes a replaceable wheel rim, an anti-wear ring cylinder, a first mounting hole and a fastening bolt, the two replaceable wheel rims are respectively fixedly installed on the two ends of the drag chain wheel body, the anti-wear ring cylinder is fixedly installed in the middle part of the two replaceable wheel rims, a plurality of the first mounting holes are opened on the outer surface of the replaceable wheel rim, and the fastening bolts are fixedly installed in the inner cavity of the first mounting hole.

[0008] As a preferred solution of the utility model, the outer surfaces of both ends of the drag chain wheel body are provided with a plurality of second mounting holes, and the second mounting holes are the same size as the first mounting holes.

[0009] As a preferred solution of the utility model, a front end cover is fixedly installed on the left side of the drag chain wheel body, and a floating oil seal is fixedly installed on the right side of the front end cover.

[0010] As a preferred solution of the utility model, a through hole is opened on the left side of the front end cover, and the inner cavity of the through hole penetrates into the inner cavity of the drag chain wheel body, and a drag wheel shaft is fixedly installed thereon.

[0011] As a preferred solution of the utility model, a pressure plate is fixedly installed on the right end of the tugboat shaft, and the pressure plate is fixedly connected to the tugboat shaft by a third bolt.

[0012] As a preferred solution of the utility model, a plurality of first fixing holes are opened around the left side of the front end cover, and the inner cavity of the first fixing hole is fixedly installed with a first bolt.

[0013] As a preferred solution of the utility model, a rear end cover is fixedly installed on the right end of the drag chain wheel body, a sealing rubber ring is fixedly installed on the left side of the rear end cover, a plurality of second fixing holes are opened around the right side of the rear end cover, and a second bolt is fixedly installed in the inner cavity of the second fixing hole.

[0014] As a preferred solution of the utility model, bearings are fixedly mounted on the outer surfaces of the tug wheel shaft at both ends of the inner cavity of the sprocket wheel body.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] By providing an anti-wear mechanism on the outside of the sprocket body to improve its durability and wear resistance, the direct friction between the sprocket and the track can be effectively reduced, thereby alleviating the problem of rapid wear caused by friction and extending the service life of the sprocket. Due to the reduction in wear, the transmission performance and efficiency of the sprocket can be maintained at a high level, which helps prevent the track from loosening, maintains the normal and efficient working state of the excavator, and improves the overall safety of the equipment. By setting the fastening bolts, the replaceable wheel rim and anti-wear ring cylinder can be repaired and replaced respectively, reducing maintenance costs and time costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following is a brief introduction to the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0018] Figure 1 It is an exploded view of the overall structure of the utility model;

[0019] Figure 2 It is a three-dimensional diagram of the overall structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the front end cover structure of the utility model;

[0021] Figure 4 This is a schematic diagram of the tugboat shaft structure of the utility model;

[0022] Figure 5 It is a schematic diagram of the rear end cover structure of the utility model.

[0023] In the figure: 1. drag chain wheel body; 2. anti-wear mechanism; 201. replaceable wheel rim; 202. anti-wear ring cylinder; 203. first mounting hole; 204. fastening bolt; 3. second mounting hole; 4. front end cover; 5. floating oil seal; 6. through hole; 7. tugboat shaft; 8. pressure plate; 9. third bolt; 10. first fixing hole; 11. first bolt; 12. rear end cover; 13. sealing rubber ring; 14. second fixing hole; 15. second bolt; 16. bearing. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.

[0027] Example

[0028] Reference Figure 1-5 , is an embodiment of the utility model, which provides an anti-loosening adjustable crawler sprocket wheel mechanism for an excavator, comprising:

[0029] A drag chain wheel body 1 and an anti-wear mechanism 2, the anti-wear mechanism 2 is fixedly installed on the outer surface of the drag chain wheel body 1, the anti-wear mechanism 2 includes a replaceable wheel rim 201, an anti-wear ring cylinder 202, a first mounting hole 203 and a fastening bolt 204, the two replaceable wheel rims 201 are respectively fixedly installed at the two ends of the drag chain wheel body 1, the anti-wear ring cylinder 202 is fixedly installed in the middle part of the two replaceable wheel rims 201, a plurality of first mounting holes 203 are opened on the outer surface of the replaceable wheel rim 201, and the fastening bolts 204 are fixedly installed in the inner cavity of the first mounting hole 203.

[0030] Specifically, a plurality of second mounting holes 3 are formed on the outer surfaces of both ends of the sprocket body 1 , and the second mounting holes 3 are the same size as the first mounting holes 203 .

[0031] Furthermore, the first mounting hole 203 is aligned with the second mounting hole 3 , and the fastening bolts 204 are fixed in the inner cavities of the first mounting hole 203 and the second mounting hole 3 , so as to achieve quick installation and disassembly of the anti-wear mechanism 2 .

[0032] Specifically, a front end cover 4 is fixedly installed on the left side of the drag chain wheel body 1 , and a floating oil seal 5 is fixedly installed on the right side of the front end cover 4 .

[0033] Furthermore, the floating oil seal 5 is mainly used for sealing to prevent the leakage of lubricating oil or hydraulic oil. It allows the tugboat shaft 7 to move freely within a certain range while maintaining a good sealing effect.

[0034] Specifically, a through hole 6 is opened on the left side of the front end cover 4, and the inner cavity of the through hole 6 penetrates through the inner cavity of the drag chain wheel body 1, and a drag wheel shaft 7 is fixedly installed thereon.

[0035] Furthermore, the tug shaft 7 is provided to support and fix the sprocket wheel, thereby ensuring that the sprocket wheel can rotate smoothly, thereby guiding and supporting the crawler track on the excavator.

[0036] Specifically, a pressing plate 8 is fixedly installed on the right end of the tugboat shaft 7 , and the pressing plate 8 is fixedly connected to the tugboat shaft 7 via a third bolt 9 .

[0037] Furthermore, the pressure plate 8 is provided to fix and support the tugboat shaft 7, thereby ensuring the stability and smoothness of the sprocket wheel during use.

[0038] Specifically, a plurality of first fixing holes 10 are formed around the left side of the front end cover 4 , and first bolts 11 are fixedly installed in the inner cavities of the first fixing holes 10 .

[0039] Furthermore, the front end cover 4 is provided to seal and protect the internal structure of the sprocket wheel body 1 and protect it from external influences and prevent debris and dust from entering the interior.

[0040] Specifically, a rear end cover 12 is fixedly installed on the right end of the drag chain wheel body 1, a sealing rubber ring 13 is fixedly installed on the left side of the rear end cover 12, a plurality of second fixing holes 14 are opened around the right side of the rear end cover 12, and a second bolt 15 is fixedly installed in the inner cavity of the second fixing hole 14.

[0041] Furthermore, the sealing rubber ring 13 is fixed between the bearing 16 and the inner wall of the sprocket body 1 to seal the internal oil cavity and prevent leakage of oil, water or other fluids.

[0042] Specifically, bearings 16 are fixedly mounted on the outer surfaces of the tug shaft 7 at both ends of the inner cavity of the sprocket body 1 .

[0043] Furthermore, the bearing 16 is provided to facilitate the smooth rotation of the tugboat shaft 7, thereby reducing friction and wear, while ensuring the accuracy and stability of the tugboat shaft 7.

[0044] When in use, the drag sprocket is installed under the excavator track through the drag sprocket shaft 7 so that the drag sprocket supports the track. After long-term use, the drag sprocket is worn. The staff can remove the fastening bolts 204, replace the replaceable wheel rim 201 and the anti-wear ring cylinder 202, and then reinstall the drag sprocket back to its original position to maintain the normal use of the drag sprocket.

[0045] In summary, by arranging an anti-wear mechanism 2 on the outside of the sprocket body 1 to improve its durability and wear resistance, the direct friction between the sprocket and the track can be effectively reduced, thereby alleviating the problem of rapid wear caused by friction and extending the service life of the sprocket. Due to the reduction in wear, the transmission performance and efficiency of the sprocket can be maintained at a high level, which helps to prevent the track from loosening, maintain the normal and efficient working state of the excavator, and improve the overall safety of the equipment. By setting the fastening bolts 204, the replaceable wheel rim 201 and the anti-wear ring cylinder 202 can be repaired and replaced respectively, thereby reducing maintenance costs and time costs.

[0046] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0047] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0048] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0049] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A crawler anti-loosening adjustable excavator drag chain wheel mechanism, characterized in that: The invention comprises a drag chain wheel body (1) and an anti-wear mechanism (2), wherein the outer surface of the drag chain wheel body (1) is fixedly mounted with the anti-wear mechanism (2), and the anti-wear mechanism (2) comprises a replaceable wheel rim (201), an anti-wear ring cylinder (202), a first mounting hole (203) and a fastening bolt (204), wherein the two replaceable wheel rims (201) are respectively fixedly mounted at two ends of the drag chain wheel body (1), the anti-wear ring cylinder (202) is fixedly mounted at the middle part of the two replaceable wheel rims (201), a plurality of the first mounting holes (203) are arranged on the outer surface of the replaceable wheel rim (201), and the fastening bolt (204) is fixedly mounted in the inner cavity of the first mounting hole (203).

2. The crawler anti-loosening adjustable excavator drag chain wheel mechanism according to claim 1, characterized in that: A plurality of second mounting holes (3) are provided on the outer surfaces of both ends of the sprocket wheel body (1); the second mounting holes (3) are the same size as the first mounting holes (203).

3. The crawler anti-loosening adjustable excavator drag chain wheel mechanism according to claim 1, characterized in that: A front end cover (4) is fixedly mounted on the left side of the drag chain wheel body (1), and a floating oil seal (5) is fixedly mounted on the right side of the front end cover (4).

4. The crawler anti-loosening adjustable excavator drag chain wheel mechanism according to claim 3, characterized in that: A through hole (6) is provided on the left side of the front end cover (4), and the inner cavity of the through hole (6) penetrates through the inner cavity of the drag chain wheel body (1) and a drag wheel shaft (7) is fixedly mounted thereon.

5. The crawler anti-loosening adjustable excavator drag chain wheel mechanism according to claim 4, characterized in that: A pressure plate (8) is fixedly mounted on the right end of the tugboat shaft (7), and the pressure plate (8) is fixedly connected to the tugboat shaft (7) via a third bolt (9).

6. The crawler anti-loosening adjustable excavator drag chain wheel mechanism according to claim 3, characterized in that: A plurality of first fixing holes (10) are provided around the left side of the front end cover (4), and first bolts (11) are fixedly installed in the inner cavities of the first fixing holes (10).

7. The crawler anti-loosening adjustable excavator drag chain wheel mechanism according to claim 1, characterized in that: A rear end cover (12) is fixedly mounted on the right end of the drag chain wheel body (1), a sealing rubber ring (13) is fixedly mounted on the left side of the rear end cover (12), a plurality of second fixing holes (14) are formed around the right side of the rear end cover (12), and a second bolt (15) is fixedly mounted in the inner cavity of the second fixing hole (14).

8. The crawler anti-loosening adjustable excavator drag chain wheel mechanism according to claim 4, characterized in that: Bearings (16) are fixedly mounted on the outer surfaces of the tug wheel shaft (7) at both ends of the inner cavity of the sprocket wheel body (1).