An automatic ampoule bottle cutting, disinfecting and breaking device

By designing an ampoule automatic bottle cutting and disinfection device containing a moving mechanism, a bottle cutting mechanism, a disinfection mechanism and a bottle breaking mechanism, the problem of difficulty in breaking the ampoule bottle and safety hazards during operation is solved, and the automatic opening and disinfection of the ampoule bottle is realized, and the operation safety and efficiency are improved.

CN222699991UActive Publication Date: 2025-04-01国创中科(山东)医疗科技有限公司
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Patent Information

Application Number
CN202421496128.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-01
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

In clinical practice, there are often marks at the bottleneck of the ampoule, which makes it difficult to break open when the techniques are not mature or the stress is uneven, and fingers are easily scratched during operation. Although the method of breaking after wrapping with gauze reduces the risk of injury, it is easy to cross-infection.

Method used

An automatic bottle cutting and disinfection and breaking device for ampoule bottle cutting and disinfection is designed, including a moving mechanism, a bottle cutting mechanism, a disinfection mechanism and a bottle breaking mechanism. The ampoule bottle is driven to move through a robot and a pneumatic jaw, and cut, disinfect and breaking operations are carried out in turn to achieve automated processing without manual operation.

Benefits of technology

The automatic opening of the ampoule bottle is realized, which improves the operation safety, avoids the risks of scratches and cross-infection caused by manual operations, and ensures effective cutting and disinfection of the ampoule bottle.

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Abstract

The utility model belongs to the technical field of medical devices, and discloses an automatic ampoule bottle cutting, disinfecting and breaking device. During the operation of the traditional ampoule bottle breaking device, it may not be easy to break it due to unfamiliar techniques or uneven force, and it may even scratch the fingers. The method of wrapping with gauze and then breaking it can reduce the risk of hurting the hands, but it is easy to cross-infect. The technical solution of the utility model example includes a base, and the top surface of the base is provided with a moving mechanism. The moving mechanism includes a robot and a pneumatic clamp. The robot is fixedly installed on one side of the top surface of the base, and the pneumatic clamp is fixedly installed on the movable end of the robot. The utility model is provided with a moving mechanism, and the moving mechanism can drive the ampoule bottle to move, and the ampoule bottle is cut, disinfected and broken by the bottle cutting mechanism, the disinfecting mechanism and the bottle breaking mechanism in turn, so that the ampoule bottle can be opened. The utility model does not require manual operation and has high safety.
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Description

Technical Field

[0001] The utility model belongs to the technical field of medical equipment, and in particular relates to an automatic bottle cutting, disinfecting and bottle breaking device for ampoule bottles. Background Art

[0002] Ampoule is a kind of hard glass container that can be melted and sealed and is commonly used in clinical practice. It is usually used to store drugs for injection, vaccines, serum, etc. The capacity is generally 1 to 25 ml. It is often used for injection of liquid medicine and also for packaging of oral liquid.

[0003] When preparing liquid medicine in the clinic, nurses are often required to break open the ampoule to extract the liquid medicine. Some ampoules are produced with notches on the neck of the ampoule, which can be broken by twisting the upper part by hand. However, during the operation, it may not be easy to break due to unfamiliarity or uneven force, and may even scratch the fingers. Wrapping with gauze and breaking it can reduce the risk of injury to the hand, but it is easy to cross-infection. Utility Model Content

[0004] In order to solve the deficiencies in the above-mentioned prior art, the purpose of the utility model is to provide an automatic bottle cutting, disinfecting and breaking device for an ampoule bottle, wherein the automatic bottle cutting, disinfecting and breaking device for an ampoule bottle is provided with a moving mechanism, which can drive the ampoule bottle to move, and sequentially perform bottle cutting, disinfecting and breaking operations on the ampoule bottle through the bottle cutting mechanism, the disinfecting mechanism and the bottle breaking mechanism, thereby enabling the ampoule bottle to be opened. The utility model does not require manual operation and has high safety.

[0005] The technical solution adopted by the automatic bottle cutting, disinfecting and breaking device for ampoule bottles to solve the technical problems is:

[0006] Provided is an automatic bottle cutting, disinfecting and bottle breaking device for ampoule bottles, comprising a base, a top surface of the base being provided with a moving mechanism, the moving mechanism comprising a robot and a pneumatic clamping jaw, the robot being fixedly mounted on one side of the top surface of the base, the pneumatic clamping jaw being fixedly mounted on the movable end of the robot, the top surface of the base being provided with a bottle cutting mechanism, a disinfecting mechanism and a bottle breaking mechanism, the bottle cutting mechanism, the disinfecting mechanism and the bottle breaking mechanism being sequentially distributed from front to back on the top surface of the base, the bottle cutting mechanism comprising a cutting mechanism bracket, a spring frame being fixedly mounted on the top surface of the cutting mechanism bracket, two knife holders being rotatably mounted on the spring holder through a torsion spring, wheel-shaped blades being rotatably mounted on the knife holders respectively, the disinfecting device comprising an alcohol storage tube, the alcohol storage tube being mounted on the base through a mounting bracket, an alcohol nozzle being mounted on the top of the alcohol storage tube, the bottle breaking mechanism comprising a bottle breaking mechanism bracket, the bottle breaking mechanism bracket being fixedly mounted on the top surface of the base, and a pneumatic clamping jaw being fixedly mounted on the bottle breaking mechanism bracket.

[0007] Furthermore, a liquid level alarm is provided on the alcohol storage tube.

[0008] Furthermore, the alcohol nozzle is an atomizing nozzle.

[0009] Furthermore, the blades are distributed in a staggered manner.

[0010] Furthermore, an ultrasonic sensor is fixedly mounted on the bottle breaking mechanism bracket.

[0011] Furthermore, an air suction hood is arranged above the alcohol spray head, and the air suction hood is connected to the negative pressure device through a pipeline.

[0012] Furthermore, a protective shell with an opening on one side is provided on the top surface of the base, and the bottle cutting mechanism, the sterilizing mechanism and the bottle breaking mechanism are all located inside the protective shell.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. An automatic bottle cutting, disinfecting and breaking device for ampoule bottles in the example of the utility model drives the pneumatic clamp to move by a robot, and the pneumatic clamp can clamp the ampoule bottle, and then the robot drives the ampoule bottle to move, and the ampoule bottle is moved into the spring frame, and the ampoule bottle can contact the blade, and the blade can be tightly attached to the ampoule bottle. The movement of the ampoule bottle can drive the blade holder to rotate through the blade, so that the torsion spring is deformed, and the blade is tightly attached to the ampoule bottle under the action of the torsion spring force, and then the ampoule bottle is cut. After the cutting is completed, the ampoule bottle is moved to the upper side of the alcohol nozzle through the moving mechanism The alcohol nozzle sprays alcohol to disinfect the ampoule bottle. After the ampoule bottle is disinfected, the moving mechanism moves the ampoule bottle to the clamping bracket of the pneumatic clamping hand. The pneumatic clamping hand can clamp the top of the ampoule bottle, and the moving device drives the ampoule bottle to move, so that the ampoule bottle can be broken open. The utility model is provided with a moving mechanism, and the moving mechanism can drive the ampoule bottle to move, and the ampoule bottle is cut, disinfected and broken by the bottle cutting mechanism, the disinfection mechanism and the bottle breaking mechanism in turn, so that the ampoule bottle can be opened. The utility model does not require manual operation and has high safety.

[0015] 2. The utility model exemplifies an automatic ampoule bottle cutting, disinfecting and bottle breaking device, and the liquid level alarm can detect the amount of alcohol in the alcohol storage tube and issue an alarm message.

[0016] 3. The automatic ampoule cutting, disinfecting and breaking device exemplified in the present invention can, compared with other types of nozzles, atomizing nozzles can atomize alcohol, making the alcohol spraying more uniform and facilitating the disinfection of ampoule bottles.

[0017] 4. The utility model exemplifies an automatic ampoule bottle cutting, disinfecting and breaking device, in which the staggered distribution of the blades can ensure that the bottlenecks on both sides of the ampoule bottle are effectively cut, thereby ensuring the bottle cutting effect.

[0018] 5. The utility model exemplifies an automatic ampoule bottle cutting, disinfecting and breaking device, which moves the ampoule bottle between the grippers of a pneumatic gripper through a moving mechanism. The ampoule bottle will reflect or refract the ultrasonic wave emitted by the transmitter in the ultrasonic sensor, so that the transmitter in the ultrasonic sensor cannot receive the ultrasonic wave, thereby determining that the ampoule bottle exists between the pneumatic grippers, and then being able to control the pneumatic gripper to clamp and fix the ampoule bottle.

[0019] 6. The automatic ampoule cutting, disinfecting and breaking device of the utility model absorbs alcohol through negative pressure equipment and a suction hood to prevent the sprayed alcohol gas from polluting the spraying environment.

[0020] 7. The utility model exemplifies an automatic ampoule bottle cutting, disinfecting and breaking device, wherein the protective shell can protect the bottle cutting mechanism, the disinfecting mechanism and the bottle breaking mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0022] Figure 1 It is a schematic diagram of the structure of the utility model (with protective shell);

[0023] Figure 2 It is a schematic diagram of the structure of the utility model (without the protective shell);

[0024] Figure 3 It is a schematic diagram of the top view of the structure of the utility model (without the protective shell);

[0025] Figure 4 This is a schematic diagram of the bottle cutting mechanism structure of the utility model;

[0026] Figure 5 This is a schematic diagram of the top view of the bottle cutting mechanism of the utility model;

[0027] Figure 6 This is a schematic diagram of the structure of the disinfection mechanism of the utility model;

[0028] Figure 7 This is a schematic diagram of the bottle breaking mechanism structure of the utility model;

[0029] Figure 8 It is a schematic diagram of the top view of the bottle breaking mechanism of the utility model.

[0030] In the figure: 1 base; 2 robot; 3 pneumatic gripper; 4 cutting mechanism bracket; 5 spring frame; 6 knife holder; 7 blade; 8 alcohol storage tube; 9 mounting bracket; 10 alcohol nozzle; 11 bottle breaking mechanism bracket; 12 pneumatic gripper; 13 suction hood; 14 protective shell. DETAILED DESCRIPTION

[0031] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It is also necessary to explain that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings.

[0032] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0033] like Figure 1-8As shown, an automatic bottle cutting, disinfecting and breaking device for ampoule bottles comprises a base 1, a mobile mechanism is arranged on the top surface of the base 1, the mobile mechanism comprises a robot 2 and a pneumatic clamp 3, the robot 2 is fixedly mounted on one side of the top surface of the base 1, the robot 2 is an existing mechanical arm, the pneumatic clamp 3 is fixedly mounted on the movable end of the robot 2, a bottle cutting mechanism, a disinfecting mechanism and a bottle breaking mechanism are arranged on the top surface of the base 1, the bottle cutting mechanism, the disinfecting mechanism and the bottle breaking mechanism are sequentially distributed from front to back on the top surface of the base 1, the bottle cutting mechanism comprises a cutting mechanism bracket 4, a spring frame 5 is fixedly mounted on the top surface of the cutting mechanism bracket 4, and the spring frame 5 is viewed from above. It is U-shaped, and two tool holders 6 are rotatably installed on the spring frame 5 through a torsion spring. Wheel-shaped blades 7 are rotatably installed on the tool holders 6, and the blades 7 are diamond knives. The disinfection device includes an alcohol storage tube 8, and the alcohol storage tube 8 is installed on the base 1 through a mounting bracket 9. An alcohol nozzle 10 is arranged on the top of the alcohol storage tube 8, and an alcohol suction device is arranged on the alcohol nozzle 10. The alcohol suction device can suck out the alcohol in the alcohol storage tube 8. The bottle breaking mechanism includes a bottle breaking mechanism bracket 11, and the bottle breaking mechanism bracket 11 is fixedly installed on the top surface of the base 1. A pneumatic clamp 12 is fixedly installed on the bottle breaking mechanism bracket 11. The pneumatic clamp 3 is driven by the robot 2 to move, and the pneumatic clamp 3 can clamp the ampoule bottle, and then the ampoule bottle is driven by the robot 2 to move, and the ampoule bottle is moved into the spring frame 5, and the ampoule bottle can contact the blade 7, and the blade 7 can be tightly attached to the ampoule bottle. The movement of the ampoule bottle can drive the knife holder 6 to rotate through the blade 7, so that the torsion spring is deformed, and the blade 7 is tightly attached to the ampoule bottle under the action of the torsion spring force, and then the ampoule bottle is cut. After the cutting is completed, the ampoule bottle is moved to the top of the alcohol nozzle 10 by the moving mechanism, and the alcohol nozzle 10 sprays out The ampoule bottle is disinfected with alcohol. After the ampoule bottle is disinfected, the ampoule bottle is moved to the clamping bracket of the pneumatic clamping hand 12 through the moving mechanism. The pneumatic clamping hand 12 can clamp the top of the ampoule bottle, and the ampoule bottle is driven to move by the moving device, so that the ampoule bottle can be broken open. The utility model is provided with a moving mechanism, and the moving mechanism can drive the ampoule bottle to move, and the ampoule bottle is cut, disinfected and broken by the bottle cutting mechanism, the disinfection mechanism and the bottle breaking mechanism in turn, so that the ampoule bottle can be opened. The utility model does not require manual operation and has high safety.

[0034] like Figure 6 As shown, further preferably, a liquid level alarm is provided on the alcohol storage tube 8. The liquid level alarm can detect the amount of alcohol in the alcohol storage tube 8 and issue an alarm message.

[0035] like Figure 6 As shown, further preferably, the alcohol spray head 10 is an atomizing spray head. Compared with other types of spray heads, the atomizing spray head can atomize the alcohol, so that the alcohol spraying is more uniform, which is convenient for disinfecting the ampoule bottle.

[0036] like Figure 2 and 4 As shown in Figure 5, further preferably, the blades 7 are arranged in a staggered manner. The staggered arrangement of the blades 7 can ensure that the bottlenecks on both sides of the ampoule bottle are effectively cut, thereby ensuring the effect of cutting the bottle.

[0037] like Figure 7 and 8 As shown, further preferably, an ultrasonic sensor is fixedly mounted on the bottle breaking mechanism bracket 11, and the ultrasonic wave emitted by the ultrasonic sensor passes between the grippers of the pneumatic gripper 12. The ampoule bottle is moved between the grippers of the pneumatic gripper 12 by the moving mechanism, and the ampoule bottle reflects or refracts the ultrasonic wave emitted by the transmitter in the ultrasonic sensor, so that the transmitter in the ultrasonic sensor cannot receive the ultrasonic wave, thereby judging that the ampoule bottle exists between the pneumatic grippers 12, and then the pneumatic gripper 12 can be controlled to clamp and fix the ampoule bottle.

[0038] like Figure 2 and 3 As shown, further preferably, a suction hood 13 is provided above the alcohol spray head 10, and the suction hood 13 is connected to a negative pressure device through a pipeline, and the negative pressure device is an existing suction device, such as an exhaust fan. Alcohol is sucked through the negative pressure device and the suction hood 13 to avoid the sprayed alcohol gas from polluting the spraying environment.

[0039] like Figure 1 As shown, further preferably, the top surface of the base 1 is provided with a protective shell 14 with one side open, and the bottle cutting mechanism, the disinfection mechanism and the bottle breaking mechanism are all located in the protective shell 14. The protective shell 14 can protect the bottle cutting mechanism, the disinfection mechanism and the bottle breaking mechanism.

[0040] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.

[0041] Except for the technical features described in the specification, the other technical features are known technologies to those skilled in the art. In order to highlight the innovative features of the present utility model, the other technical features will not be described in detail here.

Claims

1. An automatic ampoule cutting, sterilizing and breaking device, comprising a base (1), the top surface of the base (1) being provided with a moving mechanism, wherein: The mobile mechanism comprises a robot (2) and a pneumatic gripper (3), wherein the robot (2) is fixedly mounted on one side of the top surface of the base (1), and the pneumatic gripper (3) is fixedly mounted on the movable end of the robot (2). The top surface of the base (1) is provided with a bottle cutting mechanism, a sterilizing mechanism and a bottle breaking mechanism, wherein the bottle cutting mechanism, the sterilizing mechanism and the bottle breaking mechanism are sequentially arranged on the top surface of the base (1) from front to back, and the bottle cutting mechanism comprises a cutting mechanism bracket (4), and a spring bracket (5) is fixedly mounted on the top surface of the cutting mechanism bracket (4), and the spring bracket (5) is provided with a spring bracket (5) on the top surface of the spring bracket (5). Two knife racks (6) are rotatably mounted via torsion springs, and wheel-shaped blades (7) are rotatably mounted on the knife racks (6). The disinfection device comprises an alcohol storage tube (8), which is mounted on the base (1) via a mounting bracket (9). An alcohol nozzle (10) is arranged on the top of the alcohol storage tube (8). The bottle breaking mechanism comprises a bottle breaking mechanism bracket (11), which is fixedly mounted on the top surface of the base (1), and a pneumatic gripper (12) is fixedly mounted on the bottle breaking mechanism bracket (11).

2. The automatic ampoule cutting, disinfecting and breaking device according to claim 1 is characterized in that: The alcohol storage tube (8) is provided with a liquid level alarm.

3. The automatic ampoule cutting, disinfecting and breaking device according to claim 1 is characterized in that: The alcohol spray nozzle (10) is an atomizing spray nozzle.

4. The automatic ampoule cutting, disinfecting and breaking device according to claim 1 is characterized in that: The blades (7) are distributed in a staggered manner.

5. The automatic ampoule cutting, disinfecting and breaking device according to claim 1 is characterized in that: An ultrasonic sensor is fixedly mounted on the bottle breaking mechanism bracket (11).

6. The automatic ampoule cutting, disinfecting and bottle breaking device according to claim 1 is characterized in that: An air suction hood (13) is arranged above the alcohol spray head (10), and the air suction hood (13) is connected to the negative pressure device through a pipeline.

7. An automatic ampoule bottle cutting, disinfecting and breaking device according to any one of claims 1 to 6, characterized in that: The top surface of the base (1) is provided with a protective shell (14) with an opening on one side, and the bottle cutting mechanism, the sterilizing mechanism and the bottle breaking mechanism are all located inside the protective shell (14).