A cooling mechanism for a steam cracking device

By designing a cooling box and cooling mechanism in the steam cracking device, and using the servo motor and gear system to drive the stirring fan blades and high-pressure nozzles, the rapid cooling of the high-temperature cracking gas is achieved, solving the problem of too long natural cooling time and improving processing efficiency.

CN222700240UActive Publication Date: 2025-04-01ZHANGJIAGANG FURUI HEAVY EQUIP CO LTD
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Patent Information

Application Number
CN202421390789.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-01
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

When the steam cracking device naturally cools the high-temperature cracking gas, the cooling time is too long, which affects the efficiency of subsequent processing work.

Method used

A cooling mechanism for steam cracking devices is designed, including a cooling box, a cooling mechanism and related pipelines and equipment. The cooling mechanism drives the gear system through a servo motor, combining the stirring fan blade and high-pressure nozzle to achieve rapid spray cooling of cracked gas.

Benefits of technology

By rapidly cooling, the cooling time is significantly reduced, the overall processing speed of cracked gas is improved, and the delay caused by natural cooling is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cooling mechanism for a steam cracking device, comprising a cooling box, wherein the right side of the cooling box is connected with an air inlet pipe, the right side of the cooling box and the bottom of the air inlet pipe is connected with an air outlet pipe, a shell is fixedly installed at the bottom of the cooling box, a cooling mechanism is arranged at the bottom of the shell, the cooling mechanism comprises a servo motor, the servo motor is fixedly installed at the bottom of the shell, a connecting shaft is fixedly connected to the output end of the servo motor, a driving gear is fixedly installed on the top of the connecting shaft, driven gears are movably connected around the bottom of the cooling box, surfaces of five driven gears are meshed with the surface of the driving gear, the cooling work of the cracked gas is completed by arranging the cooling mechanism, and by quickly cooling the cracked gas, the cooling time can be greatly reduced compared with natural cooling, thereby effectively improving the overall processing speed of the cracked gas.
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Description

Technical Field

[0001] The utility model relates to a cooling mechanism for a steam cracking device, belonging to the technical field of steam cracking. Background Art

[0002] Steam cracking: Petroleum hydrocarbons such as ethane or petroleum fractions such as naphtha (gasoline), gas oil (diesel), etc. undergo molecular breakage and dehydrogenation reactions under high temperature (above 750°C) and the presence of water vapor, accompanied by a small amount of polymerization, condensation and other reactions.

[0003] After the steam cracking device processes the gas, in order to facilitate the subsequent use or storage of the cracked gas, the cracked gas needs to be cooled down. However, the temperature of the cracked gas is relatively high. If it is cooled down by natural cooling, it often takes a long time, which seriously affects the subsequent processing of the entire cracked gas, delaying the overall processing time of the cracked gas and making it inconvenient for normal use.

[0004] To this end, a cooling mechanism for a steam cracking device is proposed. Utility Model Content

[0005] In view of this, the utility model provides a cooling mechanism for a steam cracking device to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.

[0006] The technical solution of the utility model is implemented as follows: a cooling mechanism for a steam cracking device, comprising a cooling box, the right side of the cooling box is connected to an air inlet pipe, the right side of the cooling box and the bottom of the air inlet pipe is connected to an air outlet pipe, and a shell is fixedly installed at the bottom of the cooling box;

[0007] A cooling mechanism is provided at the bottom of the shell, and the cooling mechanism includes a servo motor, the servo motor is fixedly installed at the bottom of the shell, the output end of the servo motor is fixedly connected with a connecting shaft, the top of the connecting shaft is fixedly installed with a driving gear, the bottom of the cooling box is movably connected with driven gears all around, the surfaces of the five driven gears are meshed with the surface of the driving gear, the top of the driving gear is fixedly connected with a connecting rod, the surface of the connecting rod is fixedly installed with stirring blades, the tops of the five driven gears are fixedly connected with water storage pipes, the surfaces of the five water storage pipes are fixedly installed with high-pressure nozzles, a cold water tank is fixedly installed on the top of the cooling box, a water pump is fixedly installed on the top of the inner cavity of the cold water tank, refrigeration pipes are fixedly installed on the four sides of the bottom of the servo motor, a water distribution tank is fixedly installed on the top of the cold water tank, the output end of the water pump is connected to the inner cavity of the water distribution tank, the top of the water distribution tank is connected with a water injection pipe, and the ends of the five water injection pipes away from the water distribution tank are connected to the top of the water storage pipe through bearings.

[0008] Further preferably, the surfaces of the five water injection pipes are clamped with clamping plates, the bottoms of the five clamping plates are fixedly installed with support rods, and the bottoms of the five support rods are fixedly installed on the top of the cooling box.

[0009] Further preferably, a temperature sensing probe is fixedly installed at the middle end of the top of the inner cavity of the cooling box, and a temperature display panel is fixedly installed at the front side of the cooling box.

[0010] Further preferably, a return water pipe is connected to the left side of the inner cavity of the cooling box, one end of the return water pipe away from the cooling box is connected to the inner cavity of the cold water tank, and a water pump is arranged in the inner cavity of the return water pipe.

[0011] Further preferably, a slide groove is provided at the bottom of the cooling box, and sliding blocks are fixedly installed around the top of the driving gear, and the four sliding blocks are slidably connected to the inner cavity of the slide groove.

[0012] Further preferably, a flange is fixedly mounted on the right side of the air intake pipe, and screw grooves are formed on the surface of the flange.

[0013] Further preferably, a one-way air outlet valve is fixedly installed on the right side of the air outlet pipe, and the right side of the one-way air outlet valve is connected to an exhaust pipe.

[0014] Further preferably, support feet are fixedly installed around the bottom of the shell, and anchor bolts are threadedly connected around the tops of the five support feet.

[0015] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0016] 1. The utility model provides a cooling mechanism. First, the water in the inner cavity of the cold water tank is cooled by a refrigeration pipe, and then the cold water is pumped into the inner cavity of the water distribution tank by a water pump. Then, the cold water in the inner cavity of the water distribution tank is injected into the water storage pipe through the water injection pipe, and then the connecting shaft is driven to rotate by the output end of the servo motor. At this time, the connecting shaft drives the driving gear to rotate synchronously. Due to the rotation of the driving gear, the driven gear meshing with the driving gear rotates synchronously, and the driven gear and the driving gear are rotated to drive the connecting rod, the stirring blade, the water storage pipe and the high-pressure nozzle to rotate. The cracked gas in the inner cavity of the cooling box is stirred to flow by the rotation of the stirring blade, the water storage pipe and the high-pressure nozzle rotate, and cold water is sprayed by the high-pressure nozzle to spray and cool the cracked gas in the inner cavity of the cooling box, and then the gas is returned to the inner cavity of the cold water tank again through the return pipe to complete the cooling of the cracked gas. By quickly cooling the cracked gas, the cooling time can be greatly reduced compared with natural cooling, thereby effectively improving the overall processing speed of the cracked gas.

[0017] Second, the utility model can support the water injection pipe by arranging the card plate and the support rod, so as to prevent the water injection pipe from falling off after long-term use, thereby causing the problem that cold water cannot be transported to the inner cavity of the cooling box. By arranging the temperature sensing probe and the temperature display panel, the temperature in the inner cavity of the cooling box can be conveniently detected in real time, so as to understand the real-time temperature of the cracked gas in the inner cavity of the cooling box. By arranging the return pipe, the cold water in the inner cavity of the cooling box can be conveniently recycled and reused, thus saving water consumption and allowing the cold water to be used multiple times. By arranging the slide groove and the slider, The rotation of the driving gear can be conveniently limited to avoid the deviation of the driving gear after long-term use, thereby affecting the cooling effect of the cracking gas. By setting the flange, the air inlet pipe can be conveniently extended to facilitate the transportation of the cracking gas. By setting the one-way air outlet valve, the cracking gas in the inner cavity of the cooling box can be sealed to avoid the leakage of the cracking gas from the exhaust pipe when the temperature is not lowered to the required temperature. By setting the anchor bolts, the whole equipment can be stabilized to avoid the equipment from tipping over due to unexpected external collisions.

[0018] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a three-dimensional front view structural schematic diagram of the utility model;

[0021] Figure 2 This is a schematic diagram of the motor structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the cold water tank structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the temperature sensing probe of the utility model;

[0024] Figure 5 This is a schematic diagram of the gear structure of the utility model;

[0025] Figure 6 This is a schematic diagram of the chute structure of the utility model;

[0026] Figure 7 This is a schematic diagram of the spray pipe structure of the utility model.

[0027] Figure numerals: 1. cooling box; 2. cooling mechanism; 201. servo motor; 202. connecting shaft; 203. driving gear; 204. driven gear; 205. connecting rod; 206. stirring fan blade; 207. water storage pipe; 208. high-pressure nozzle; 209. cold water tank; 210. water pump; 211. refrigeration pipe; 212. water distribution tank; 213. water injection pipe; 214. card plate; 215. support rod; 216. temperature sensing probe; 217. temperature display panel; 218. return pipe; 219. slide; 220. slider; 3. air inlet pipe; 4. flange; 5. screw groove; 6. air outlet pipe; 7. one-way air outlet valve; 8. exhaust pipe; 9. support foot; 10. anchor bolt; 11. shell. DETAILED DESCRIPTION

[0028] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0029] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0030] Example 1

[0031] like Figure 1-7 As shown, the embodiment of the utility model provides a cooling mechanism for a steam cracking device, comprising a cooling box 1, the right side of the cooling box 1 is connected to an air inlet pipe 3, the right side of the cooling box 1 and the bottom of the air inlet pipe 3 is connected to an air outlet pipe 6, and a shell 11 is fixedly installed at the bottom of the cooling box 1;

[0032] A cooling mechanism 2 is provided at the bottom of the housing 11, and the cooling mechanism 2 includes a servo motor 201, the servo motor 201 is fixedly installed at the bottom of the housing 11, the output end of the servo motor 201 is fixedly connected to a connecting shaft 202, a driving gear 203 is fixedly installed on the top of the connecting shaft 202, and driven gears 204 are movably connected to the four sides of the bottom of the cooling box 1, and the surfaces of the five driven gears 204 are meshed with the surfaces of the driving gears 203, and the top of the driving gear 203 is fixedly connected to a connecting rod 205, and the surfaces of the connecting rod 205 are fixedly installed with stirring blades 206, and the tops of the five driven gears 204 are A water storage pipe 207 is fixedly connected, and high-pressure nozzles 208 are fixedly installed on the surfaces of the five water storage pipes 207. A cold water tank 209 is fixedly installed on the top of the cooling box 1, and a water pump 210 is fixedly installed on the top of the inner cavity of the cold water tank 209. Refrigeration pipes 211 are fixedly installed around the bottom of the servo motor 201, and a water distribution tank 212 is fixedly installed on the top of the cold water tank 209. The output end of the water pump 210 is connected to the inner cavity of the water distribution tank 212, and the top of the water distribution tank 212 is connected to a water injection pipe 213. The ends of the five water injection pipes 213 away from the water distribution tank 212 are connected to the top of the water storage pipe 207 through a bearing.

[0033] By setting the cooling mechanism 2, firstly, the water in the inner cavity of the cold water tank 209 is cooled by the refrigeration pipe 211, and then the cold water is pumped into the inner cavity of the water distribution tank 212 by the water pump 210, and then the cold water in the inner cavity of the water distribution tank 212 is injected into the water storage pipe 207 by the water injection pipe 213, and then the connecting shaft 202 is driven to rotate by the output end of the servo motor 201, and at this time, the connecting shaft 202 drives the driving gear 203 to rotate synchronously, and due to the rotation of the driving gear 203, the driven gear 204 meshing with it rotates synchronously, and through the rotation of the driven gear 204 and the driving gear 203, the belt The movable connecting rod 205, the stirring blade 206, the water storage pipe 207 and the high-pressure nozzle 208 rotate, and the cracked gas in the inner cavity of the cooling box 1 is stirred to flow by the rotation of the stirring blade 206. The water storage pipe 207 and the high-pressure nozzle 208 rotate, and cold water is sprayed through the high-pressure nozzle 208 to spray and cool the cracked gas in the inner cavity of the cooling box 1, and then it flows back to the inner cavity of the cold water tank 209 through the return pipe 218 to complete the cooling of the cracked gas. By quickly cooling the cracked gas, the cooling time can be greatly reduced compared with natural cooling, thereby effectively improving the overall processing speed of the cracked gas.

[0034] Example 2

[0035] In one embodiment, the surfaces of the five water injection pipes 213 are all clamped with a clamping plate 214, the bottoms of the five clamping plates 214 are all fixedly installed with support rods 215, the bottoms of the five support rods 215 are all fixedly installed on the top of the cooling box 1, a temperature sensing probe 216 is fixedly installed at the middle end of the top of the inner cavity of the cooling box 1, a temperature display panel 217 is fixedly installed on the front side of the cooling box 1, a return water pipe 218 is connected to the left side of the inner cavity of the cooling box 1, and the end of the return water pipe 218 away from the cooling box 1 is connected to the inner cavity of the cold water tank 209, and the inner cavity of the return water pipe 218 A water pump is provided in the middle, a slide groove 219 is provided at the bottom of the cooling box 1, sliders 220 are fixedly installed around the top of the driving gear 203, and four sliders 220 are slidably connected to the inner cavity of the slide groove 219, a flange 4 is fixedly installed on the right side of the air inlet pipe 3, and screw grooves 5 are provided on the surface of the flange 4, a one-way air outlet valve 7 is fixedly installed on the right side of the air outlet pipe 6, and the right side of the one-way air outlet valve 7 is connected to the exhaust pipe 8, and supporting feet 9 are fixedly installed around the bottom of the shell 11, and anchor bolts 10 are threadedly connected around the tops of the five supporting feet 9.

[0036] By providing the card plate 214 and the support rod 215, the water injection pipe 213 can be supported to prevent the water injection pipe 213 from falling off after long-term use, thereby causing the problem that the cold water cannot be transported to the inner cavity of the cooling box 1. By providing the temperature sensing probe 216 and the temperature display panel 217, the temperature in the inner cavity of the cooling box 1 can be conveniently detected in real time, so that the real-time temperature of the cracked gas in the inner cavity of the cooling box 1 can be understood. By providing the return water pipe 218, the cold water in the inner cavity of the cooling box 1 can be conveniently recycled and reused, saving water consumption, and the cold water can be used multiple times. By providing the chute 219 and the slide Block 220 can conveniently limit the rotation of the driving gear 203 to avoid the driving gear 203 from being offset after long-term use, thereby affecting the cooling effect of the cracking gas. By setting the flange 4, the air inlet pipe 3 can be conveniently extended to facilitate the transportation of the cracking gas. By setting the one-way air outlet valve 7, the cracking gas in the inner cavity of the cooling box 1 can be sealed to avoid the cracking gas from leaking from the exhaust pipe 8 when the temperature is not lowered to the required temperature. By setting the anchor bolts 10, the overall equipment can be stabilized to avoid the equipment from tipping over due to unexpected external collisions.

[0037] When the utility model is working, firstly, the cracked gas in a high temperature state is injected into the inner cavity of the cooling box 1 through the air inlet pipe 3, and then the refrigeration pipe 211 cools the water in the inner cavity of the cold water tank 209, and then the cold water is pumped into the inner cavity of the water distribution tank 212 through the water pump 210, and then the cold water in the inner cavity of the water distribution tank 212 is injected into the water storage pipe 207 through the water injection pipe 213, and then the connecting shaft 202 is driven to rotate through the output end of the servo motor 201, and at this time, the connecting shaft 202 drives the driving gear 203 to rotate synchronously, and due to the rotation of the driving gear 203, the driven gear 204 meshing with it rotates synchronously, and through the driven gear 203, the driven gear 204 meshing with it rotates synchronously. The gear 204 and the driving gear 203 rotate, and the connecting rod 205, the stirring blade 206, the water storage pipe 207 and the high-pressure nozzle 208 are driven to rotate. The cracked gas in the inner cavity of the cooling box 1 is stirred to flow by the rotation of the stirring blade 206. The water storage pipe 207 and the high-pressure nozzle 208 rotate, and cold water is sprayed through the high-pressure nozzle 208 to spray and cool the cracked gas in the inner cavity of the cooling box 1. Then, it flows back to the inner cavity of the cold water tank 209 again through the return pipe 218, and the one-way air outlet valve 7 is opened. The cooled cracked gas is discharged through the air outlet pipe 6 and the exhaust pipe 8, and the cooling work of the cracked gas is completed.

[0038] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A cooling mechanism for a steam cracking device, characterized in that: It comprises a cooling box (1), the right side of the cooling box (1) being connected to an air inlet pipe (3), the right side of the cooling box (1) and located at the bottom of the air inlet pipe (3) being connected to an air outlet pipe (6), and a shell (11) being fixedly mounted on the bottom of the cooling box (1); A cooling mechanism (2) is provided at the bottom of the housing (11), the cooling mechanism (2) comprising a servo motor (201), the servo motor (201) being fixedly mounted on the bottom of the housing (11), the output end of the servo motor (201) being fixedly connected to a connecting shaft (202), the top of the connecting shaft (202) being fixedly mounted with a driving gear (203), the bottom of the cooling box (1) being movably connected to driven gears (204) on all sides, the surfaces of the five driven gears (204) being meshed with the surfaces of the driving gears (203), the top of the driving gear (203) being fixedly connected to a connecting rod (205), the surfaces of the connecting rod (205) being fixedly mounted with stirring blades (206), the five driven gears (204) being movably connected to the bottom of the cooling box (1), the surfaces of the five driven gears (204) being meshed with the surfaces of the driving gears (203), the top of the driving gear (203) being fixedly connected to a connecting rod (205), the surfaces of the connecting rod (205) being fixedly mounted with stirring blades (206), the surfaces of the five driven gears (204 ... The tops of the five water storage pipes (207) are fixedly connected thereto, and the surfaces of the five water storage pipes (207) are fixedly mounted with high-pressure nozzles (208). The top of the cooling box (1) is fixedly mounted with a cold water tank (209), and the top of the inner cavity of the cold water tank (209) is fixedly mounted with a water pump (210). The bottom of the servo motor (201) is fixedly mounted with refrigeration pipes (211) all around, and the top of the cold water tank (209) is fixedly mounted with a water distribution tank (212). The output end of the water pump (210) is connected to the inner cavity of the water distribution tank (212), and the top of the water distribution tank (212) is connected with a water injection pipe (213), and the ends of the five water injection pipes (213) away from the water distribution tank (212) are connected to the top of the water storage pipe (207) through bearings.

2. A cooling mechanism for a steam cracking device according to claim 1, characterized in that: The surfaces of the five water injection pipes (213) are all clamped with clamping plates (214), the bottoms of the five clamping plates (214) are all fixedly mounted with support rods (215), and the bottoms of the five support rods (215) are all fixedly mounted on the top of the cooling box (1).

3. A cooling mechanism for a steam cracking device according to claim 1, characterized in that: A temperature sensing probe (216) is fixedly mounted on the middle end of the top of the inner cavity of the cooling box (1), and a temperature display panel (217) is fixedly mounted on the front side of the cooling box (1).

4. A cooling mechanism for a steam cracking device according to claim 1, characterized in that: The left side of the inner cavity of the cooling box (1) is connected to a water return pipe (218); one end of the water return pipe (218) away from the cooling box (1) is connected to the inner cavity of the cold water box (209); and a water pump is provided in the inner cavity of the water return pipe (218).

5. A cooling mechanism for a steam cracking device according to claim 1, characterized in that: A slide groove (219) is provided at the bottom of the cooling box (1), and sliding blocks (220) are fixedly installed around the top of the driving gear (203), and the four sliding blocks (220) are slidably connected to the inner cavity of the slide groove (219).

6. A cooling mechanism for a steam cracking device according to claim 1, characterized in that: A flange (4) is fixedly mounted on the right side of the air intake pipe (3), and screw grooves (5) are provided on the surface of the flange (4).

7. A cooling mechanism for a steam cracking device according to claim 1, characterized in that: A one-way air outlet valve (7) is fixedly mounted on the right side of the air outlet pipe (6), and the right side of the one-way air outlet valve (7) is connected to an exhaust pipe (8).

8. A cooling mechanism for a steam cracking device according to claim 1, characterized in that: Support feet (9) are fixedly mounted around the bottom of the shell (11), and anchor bolts (10) are threadedly connected around the tops of the five support feet (9).