A needle plate and needle combination structure for a flat knitting machine
By designing a needle plate knitting needle combination structure for horizontal knitting machines, using the design of insert slot structure, toothed tab and sinking sheet, the problems of unstable needles and fine-line needles in the prior art are solved, and a more efficient and stable weaving effect is achieved.
Patent Information
- Application Number
- CN202420526084.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-03-18
AI Technical Summary
The needle plate knitting needle combination structure of the existing horizontal knitting machine has problems such as unstable needle production and easy to cause fine-line needles. It has a complex structure and high cost, which affects the knitting efficiency and product quality.
A needle plate knitting needle combination structure for horizontal knitting machines is designed. By setting the arrangement and combination of the first insertion groove structure and the second insertion groove structure of the needle plate, combined with the design of the toothed orifice sheet, the spacer gasket and the sedimentation sheet, the alternate extrusion settling design of the knitting needle and the mirror knitting needle is optimized, the thickness and stability of the needle are optimized.
The stability and cost reduction of the needle plate combination structure are achieved, the knitting efficiency and product quality are improved, and the occurrence of fine-line needles is avoided.
Smart Images

Figure CN222700541U_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a needle plate and knitting needle combination structure for a flat knitting machine, and is particularly suitable for a needle plate structure of a flat knitting machine for full-molded knitting, and has practical significance for the development of ultra-fine needle gauges. Background Art
[0002] The development trend of modern computer flat knitting machines is towards intelligence, fine needle gauge, high efficiency, multi-function and simplification. The guided type of computer flat knitting machines is still compact with a base plate, which is mainly used to produce fully-formed high-end products. Sweater manufacturers use ordinary two-needle plate flat knitting machines to achieve one-time garments, that is, the body, sleeves and collar are all knitted out at one time, which is also called fully-formed knitting. However, the needle gauge formed by the needle gauge cannot reach the standard needle gauge of ordinary flat knitting machines. The needle gauge increases exponentially, the arc between the coils is long, the density cannot be made tight, and the requirements for the knitting line are high, which cannot achieve the overall effect of the sweater knitted by the normal needle gauge. The development of high machine gauge is to meet the needs of cashmere sweaters and high-end T-shirts. The production needs; the inquiry of a published needle plate needle combination and needle selection mechanism for a flat knitting machine (patent number is CN 111334923), although it has advantages over the alternate needle, the existing patent technology analysis shows that the needle output is unstable, which is easy to cause fine needles. The rear end of the one-slot double needle adopts the method of controlling the needle clock switching, which has a complex structure. The complex structure is prone to occasional loss of control in actual operation, resulting in quality problems of the grey cloth. The method of controlling the needle clock switching requires the running machine head to move out of the weaving area when doing full-bed knitting, which greatly delays the production efficiency of knitting. The needle plate insert (commonly known as the needle plate insert) structural parts analysis of its structure is difficult to process, the insert cost is high, the insert is installed in large numbers on the needle plate, and the cost of the needle plate assembly is greatly increased. In order to overcome the disadvantages of the above-mentioned patent (CN 111334923), it is necessary to continuously improve and study the existing flat knitting machine needle plate needle combination structure, and design a needle plate needle combination structure that is simple in structure and low in cost, stable in turning needle output, and can improve the knitting efficiency. Summary of the invention
[0003] The purpose of the present invention is to solve the problems existing in the existing disclosed technology, thereby designing a needle plate and needle combination structure for a flat knitting machine.
[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a needle plate and knitting needle combination structure for a horizontal knitting machine, an arrangement combination of a first insert slot structure and a second insert slot structure of the needle plate, an arrangement combination of a first insert and a second insert, an arrangement combination of a tooth plate and a tooth plate gasket, an arrangement combination of a spacer and an auxiliary spacer gasket, an arrangement combination of a knitting needle and a mirror image knitting needle, one side of the knitting needle and one side of the mirror image knitting needle alternately squeeze the sinker, so that the sinker is offset against the squeezed side, forming an extrusion and offset design of the sinker and the knitting needle.
[0005] A needle plate and needle combination structure for a horizontal knitting machine comprises a needle plate, a first insert, a second insert, an insert positioning wire, a knitting needle, a mirror image knitting needle, a tooth plate, a tooth plate gasket, a spacing gasket, a spacing auxiliary gasket and a sinker; a plurality of first insert slots and second insert slots are arranged and configured at equal intervals on the needle plate, the first insert is installed in the first insert slot, the second insert is installed in the second insert slot, and the insert slots of the needle plate are arranged in a 1-by-1 arrangement, the front end of the insert group composed of the first insert and the second insert is limited by an insert positioning wire, and two adjacent needle slots are formed between each two adjacent first inserts and second inserts, and the needle slot comprises The adjacent 1st needle slot and 2nd needle slot, with knitting needles placed in the 1st needle slot and mirror image knitting needles placed in the 2nd needle slot, are arranged in a 1-for-1 configuration; the dividing line between the knitting needle and the mirror image knitting needle corresponds to the second plug-in piece, a toothed piece is placed at the upper mouth of the first plug-in piece slot of the needle plate, toothed piece gaskets are placed on both sides of the toothed piece and tightly passed, corresponding support feet are hooked on the third step of the needle plate, a spacing gasket is placed at the upper mouth of the second plug-in piece slot of the needle plate, spacing auxiliary gaskets are used on both sides of the spacing gasket and tightly passed, corresponding support feet are hooked on the third step of the needle plate, the first plug-in piece slot and the second plug-in piece slot are assembled and arranged in a 1-for-1 combination, and the sinker is installed in the sinker installation notch of the spacing gasket of the second slot.
[0006] Furthermore, the needle plate is provided with a first insert slot and a second insert slot, and the processing structure of the first slot is different from that of the second slot. The first insert slot and the second insert slot are processed in combination according to the needle level arrangement, so as to strengthen the connection stability between adjacent heads of the fine-pitch needle plate, and prevent the slot from being squeezed and deformed during processing. A slot is provided on the lower inclined surface of the front side of the first insert slot to reinforce the assembly stability of the tooth mouth piece and the tooth mouth piece gasket, and a third step is provided on the lower front side to hook the tooth mouth piece, the tooth mouth piece gasket, the spacer gasket and the spacer auxiliary gasket to ensure the stability.
[0007] Furthermore, the tooth mouth piece, tooth mouth piece gasket, spacer gasket, spacer auxiliary gasket and sinker are all positioned and used as fulcrums with upper positioning steel wires, and are hooked by the third step opened on the needle plate on the lower side; the upper combing piece is placed in the first dovetail groove on the upper mouth of the first plug-in piece, and a small needle plate fastening block for fastening the small needle plate is also provided in the first dovetail groove, and the small needle plate is above the first plug-in piece, and the second dovetail grooves of the first plug-in piece and the second plug-in piece are combined to form a second dovetail groove group, and a lower combing spacer is placed in the second dovetail groove group, and a lower combing piece pressure strip is arranged above the lower combing spacer for positioning, and the first plug-in piece and the second plug-in piece are limited by a plurality of pin limiting steel wires.
[0008] Furthermore, the first plug-in piece corresponds to the first plug-in piece slot, and the second plug-in piece corresponds to the second plug-in piece slot; a notch is provided at the front end of the first plug-in piece to make way for the crochet spring piece, the lower end of the notch is higher than the needle plate, the lower end of the notch is lower than the height of the lower edge of the crochet spring piece, and the upper end of the notch is higher than the height of the upper edge of the crochet spring piece; the second plug-in piece is shorter than the first plug-in piece, and the front end of the second plug-in piece is located behind the knitting needle and the mirror knitting needle structure.
[0009] An upper step is also provided on the outer side of the front end of the knitting needle and the mirror image knitting needle, which effectively increases the yarn holding range of the knitting needle and the mirror image knitting needle; the knitting needle and the mirror image knitting needle are each provided with an extended needle connecting spring sheet, and the spring sheets of the knitting needle and the mirror image knitting needle are also mirror-symmetrical, which increases the rigidity and meets the requirements of the needle connecting elastic force, improves the reliability of the needle connecting, and at the same time reduces the noise generated when the machine is running due to the large elastic force when the needle is connected.
[0010] Furthermore, the first plug and the second plug are both provided with a second dovetail groove for setting the lower combing spacer and the lower combing piece pressure strip, and correspond to each other. The first plug and the second plug are also provided with a third dovetail groove at the rear end, and the first combing spacer is set in the third dovetail groove, and the first combing piece pressure strip is set above the first combing spacer for positioning.
[0011] Furthermore, the upper end of the tooth plate gasket is higher than the needle plate surface but lower than the lower edge of the hook spring sheet, which is used to limit the knitting needle and the mirror knitting needle to prevent the knitting needle or the mirror knitting needle from shaking left and right.
[0012] Furthermore, the upper end of the spacer is higher than the needle plate surface but lower than the lower edge of the hook spring sheet, and is used to limit the knitting needle and the mirror knitting needle to prevent the knitting needle or the mirror knitting needle from shaking left and right.
[0013] Furthermore, knitting needles and mirror-image knitting needles are arranged in a 1-by-1 arrangement in the needle groove to form a needle plate knitting unit, and the knitting needles and mirror-image knitting needles are respectively connected to knitting needle connecting pins.
[0014] Furthermore, a thinned step is provided in front of the knitting needle and the mirror image knitting needle corresponding to the second plug-in piece, so that the knitting needle and the mirror image knitting needle are centered when working; an extension section is provided at the front end of the second plug-in piece to cooperate with the lower end of the notch of the crochet hook spring sheet, and the upper end of the extension section is higher than the needle plate, and the upper end is lower than the height of the lower edge of the crochet hook spring sheet; the thickness of the second plug-in piece is t1, and the rear of the step of the knitting needle and the mirror image knitting needle corresponds to the second plug-in piece, and the gap behind the steps of the two corresponding knitting needles and the mirror image knitting needle is greater than or equal to t1 to form a space. During the knitting lifting process of the knitting needle and the mirror image knitting needle, the second plug-in piece will not be interfered, thereby satisfying the knitting lifting operation space.
[0015] Furthermore, the upper end of the sinker is installed in the small needle plate installation groove; the front edge of the lower side of the sinker gives way to the wire passing hole of the toothed plate barrel, the inner edge of the lower side of the sinker gives way to the upper end of the spacer, the lower end of the sinker is installed in the second groove and the rear of the lower end of the sinker is installed in the sinker installation notch, the front side of the spacer and the auxiliary spacer are positioned against the structural surface, the support foot hooks the third step opened on the needle plate, and the rear spring end plays a role in reinforcing the positioning.
[0016] Furthermore, a first yielding groove corresponding to the upper end of the spacing gasket is provided on the opposite side of the knitting needle and the mirror image knitting needle; a second step surface with reduced thickness is provided on the front end of the opposite side of the knitting needle and the mirror image knitting needle, and the second step surface is used for the knitting needle and the mirror image knitting needle to contact the sinker when working, and the spacing auxiliary gaskets on both sides of the spacing gasket are also provided with a first mounting notch corresponding to the sinker mounting notch on the spacing gasket; the thickness of the two first mounting notches and the sinker mounting notch is greater than or equal to the thickness of the sinker; the thickness of the gap formed at the place where the thickness is reduced by the second step surface at the front end of the opposite side of the knitting needle and the mirror image knitting needle is greater than or equal to the thickness of the sinker, and the knitting needle or the mirror image knitting needle is shifted to produce the needle slightly off the center area of the tooth plate, and at the same time, the sinker is squeezed to move the offset position when the knitting needle or the mirror image knitting needle is produced, thereby increasing the thickness of the knitting needle needle head, thereby improving the weaving effect.
[0017] A needle plate and needle combination structure for a horizontal knitting machine, wherein a plurality of first insert slots and second insert slots are arranged and combined at equal intervals on the needle plate, the first insert slot is installed in the first insert slot, the second insert slot is installed in the second insert slot, and the insert slots are installed in the insert slots of the needle plate in a 1-to-1 configuration, the front end of the insert slot group composed of the first insert slot and the second insert slot is limited by an insert slot positioning wire, two adjacent needle slots are formed between every two adjacent first insert slots and the second insert slot, the needle slots include adjacent first needle slots and second needle slots, knitting needles are placed in the first needle slot, and mirror image knitting needles are placed in the second needle slot, and they are arranged in a 1-to-1 configuration; the dividing line between the knitting needle and the mirror image knitting needle corresponds to the second insert slot, a tooth mouth piece is placed at the upper mouth of the first insert slot of the needle plate, and tooth mouth pieces are placed on both sides of the tooth mouth piece The gasket is tightened, and the lower side is hooked by the third step opened on the needle plate. A sinker is set at the upper mouth of the second inserting slot of the needle plate, and the first inserting slot and the second inserting slot assembly parts are arranged in a 1-by-1 combination; a second step surface with reduced thickness is set on the front end on the opposite side of the knitting needle and the mirror image knitting needle, and the second step surface is used for the knitting needle and the mirror image knitting needle to contact the sinker when working, and the thickness of the gap formed by the front end on the opposite side of the knitting needle and the mirror image knitting needle through the second step surface where the thickness is reduced is greater than or equal to the thickness of the sinker; the gap on the rear side of the second step surface is less than the thickness of the sinker, and the knitting needle or the mirror image knitting needle is shifted to produce the needle in a slightly center area of the tooth mouth piece. At the same time, the sinker is squeezed to move the displacement when the knitting needle or the mirror image knitting needle is produced, which increases the thickness of the set knitting needle needle head, thereby improving the weaving effect.
[0018] Furthermore, a first yielding groove corresponding to the upper end of the spacing gasket is provided on the opposite side of the knitting needle and the mirror image knitting needle; a second step surface with reduced thickness is provided on the front end of the opposite side of the knitting needle and the mirror image knitting needle, and the second step surface is used for the knitting needle and the mirror image knitting needle to contact the sinker when working, and the spacing auxiliary gaskets on both sides of the spacing gasket are also provided with a first mounting notch corresponding to the sinker mounting notch on the spacing gasket; the thickness of the two first mounting notches and the sinker mounting notch is greater than or equal to the thickness of the sinker; the thickness of the gap formed at the place where the thickness is reduced by the second step surface at the front end of the opposite side of the knitting needle and the mirror image knitting needle is greater than or equal to the thickness of the sinker; the gap on the rear side of the second step surface of the knitting needle and the mirror image knitting needle is less than the thickness of the sinker; the second insert is provided with an inward concave notch for knitting and the mirror image knitting needle movement under the second dovetail groove, and the knitting needle or the mirror image knitting needle is shifted to produce the needle slightly off the center area of the tooth mouth plate, and at the same time, the sinker is squeezed to move the offset when the knitting needle or the mirror image knitting needle is produced, thereby increasing the thickness of the knitting needle needle head, thereby improving the knitting effect.
[0019] The advantages are as follows: the needle plate first insert slot structure and the second insert slot structure are provided to make the mouth structure firm; the second insert can effectively meet the space for the knitting needle and the mirror knitting needle to run during knitting; the tooth mouth plate gasket and the spacing gasket are provided so that the knitting needle and the mirror knitting needle have steps on each side to lean against so that the knitting needle or the mirror knitting needle will not shake excessively when the needle is taken out, and will not cause fine needles; the knitting needle and the mirror knitting needle are provided, and when the knitting needle is lifted and lowered in the needle groove, one side of the knitting needle squeezes one side of the sinker, so that the sinker is offset against the squeezed side, and the mirror knitting needle is in the needle groove When the knitting needle is lifted and lowered, one side of the mirror image knitting needle squeezes one side of the sinker, causing the sinker to be offset toward the squeezed side. Because the knitting needle and the mirror image knitting needle participate in knitting alternately, the knitting needle squeezes the sinker offset structure design, which optimizes the maximum setting of the thickness of the knitting needle head participating in knitting, improves the rigidity of the knitting needle head participating in knitting, thereby improving the knitting optimization effect, which is the best feature of this structure; the second insert is further optimized so that the knitting needle and the mirror image knitting needle do not need to be set with steps, which can better meet the performance and processing convenience of the knitting needle and the mirror image knitting needle.
[0020] The addition of combing pieces and pressure strips can further improve the uniformity of the needle groove width and reinforce the inserts to prevent them from shaking. The installation of the inserts is inexpensive, and the knitting needles or mirror knitting needles are positioned slightly in the middle area of the tooth piece to improve the weaving effect. Since the knitting needles or mirror knitting needles have their own independent connecting stitches, compared with the disclosed one-slot double-needle structure, the new needle plate combination has stable structural control and high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the double needle plate structure of Example 1. Figure 2 This is a schematic diagram of the single needle plate structure of Example 1. Figure 3 Schematic diagram of needle plate parts of embodiments 1-4. Figure 4 This is an enlarged schematic diagram of part C of the needle plate component groove of Example 1-4. Figure 5 The schematic diagram of the combined structure of the first plug-in and the second plug-in in Example 1 Figure 1 . Figure 6 The schematic diagram of the combined structure of the first plug-in and the second plug-in in Example 1 Figure 2 . Figure 7 The schematic diagram of the combined structure of the first plug-in and the second plug-in in Example 1 Figure 3 . Figure 8 This is a schematic diagram of the first plug structure of Example 1. Fig. 9 This is a schematic diagram of the second plug structure of Example 1. Fig.10 Schematic diagram of the sinker installation structure of Example 1 Figure 1 . Fig.11 Schematic diagram of the sinker installation structure of Example 1 Figure 2 . Fig.12 Schematic diagram of the knitting needle structure of Example 1 Figure 1 . Fig.13 Schematic diagram of the knitting needle structure of Example 1 Figure 2 . Fig.14 Schematic diagram of the knitting needle structure of Example 1 Figure 3 . Fig.15 Schematic diagram of the mirror image knitting needle structure of Example 1 Figure 1 . Fig.16 Schematic diagram of the mirror image knitting needle structure of Example 1 Figure 2 . Fig.17 Schematic diagram of the mirror image knitting needle structure of Example 1 Figure 3 . Fig.18 Schematic diagram of the single needle plate structure of Example 1 Figure 1 . Fig.19 This is a schematic diagram of the single needle plate structure in the loosest density state of Example 1-3. Fig. 20 This is a schematic diagram of the tooth plate and tooth plate gasket structure of Example 1. Fig.21 This is a schematic diagram of the structure of the spacer gasket and the auxiliary spacer gasket in Example 1. Fig. 22 This is a schematic diagram of the tooth plate structure of Example 1. Fig.23 This is a schematic diagram of the structure of the spacing auxiliary gasket in Example 1. Fig.24 This is a schematic diagram of the spacer structure of Example 1. Fig.25 Schematic diagram of the mirror image knitting needle installation structure of Example 2 Figure 1 . Fig.26 Schematic diagram of the knitting needle or mirror image knitting needle installation structure of embodiment 2 Figure 2 . Fig. 27 Schematic diagram of the knitting needle structure of Example 2 Figure 1 . Fig.28 Schematic diagram of the knitting needle structure of Example 2 Figure 2 . Fig.29 Schematic diagram of the knitting needle structure of Example 2 Figure 3 . Fig.30 Schematic diagram of the first yielding groove structure of the knitting needle or the mirror image knitting needle in Example 2 Figure 4 . Fig.31 Schematic diagram of the mirror image knitting needle structure of Example 2 Figure 5 . Fig.32 Schematic diagram of the mirror image knitting needle structure of Example 2 Figure 6 . Fig.33 This is a schematic diagram of the installation structure of the knitting needle or the mirror image knitting needle in Example 3. Fig.34 Schematic diagram of the structure of the sinker in Example 3 Figure 1 . Fig.35 Schematic diagram of the structure of the sinker in Example 3 Figure 2 . Fig.36 Schematic diagram of the mirror image knitting needle structure of Example 3 Figure 1 . Fig.37 Schematic diagram of the knitting needle structure of Example 3 Figure 2 . Fig.38 Schematic diagram of the knitting needle structure of Example 3 Figure 3 . Fig.39 Schematic diagram of the knitting needle or mirror image knitting needle installation structure of Example 4 Figure 1 . Fig.40 Schematic diagram of the knitting needle or mirror image knitting needle installation structure of Example 4 Figure 2 . Fig.41 This is a schematic diagram of the second insert structure of Example 4. Fig.42 Schematic diagram of the knitting needle structure of Example 4 Figure 1 . Fig.43 Schematic diagram of the mirror image knitting needle structure of Example 4 Figure 2 . Fig.44 Schematic diagram of the mirror image knitting needle structure of Example 4 Figure 3 . Fig.45 Schematic diagram of the structure of the sinkers in Examples 1, 2, and 4 Figure 1 . Fig.46 Schematic diagram of the structure of the sinkers in Examples 1, 2, and 4 Figure 2 . Fig.47 Schematic diagram of the single needle plate structure of Example 4 Figure 1 . Fig.48 Another schematic diagram of the second insert structure of Example 4 Figure 1 . Fig.49 Another schematic diagram of the second insert structure of Example 4 Figure 2 . Fig.50 This is a schematic diagram of the single needle plate structure in the loosest density state of Example 4. Fig.51 It is a schematic diagram of the spring sheet structure of the knitting needle or the mirror image knitting needle of Examples 1-4. Fig.52 It is a cross-sectional view of the first insert slot. Fig.53 It is a cross-sectional view of the second insert slot.
[0022] 1 is needle plate, 2 is first insert, 3 is second insert, 4 is insert positioning wire, 5 is knitting needle, 6 is mirror knitting needle, 7 is tooth plate, 8 is tooth plate gasket, 9 is spacing gasket, 10 is spacing auxiliary gasket, 11 is sinker, 12 is upper positioning wire, 13 is upper combing plate, 14 is small needle plate fastening block, 15 is small needle plate, 16 is lower combing spacer, 17 is lower combing plate pressure strip, 18 is step, 19 is needle limit wire limit hole, 20 is small needle plate 21 is the first dovetail groove, 22 is the second dovetail groove, 23 is the knitting needle connecting pin, 24 is the third dovetail groove, 25 is a notch, 251 is the lower end of the notch, 252 is the upper end of the notch; 27 is an upper step, 29 is a needle tongue mounting portion, 31 is an extension section, 32 is a concave notch, 321 is the lower end of the concave notch, 322 is the upper end of the concave notch, 323 is the inner side slope of the concave notch, 324 is the tail of the concave notch, 26 is the first insert slot, 30 is the second insert slot ; 33 is the first combing spacer, 34 is the first combing strip, 35 is the front end of the second insert, 36 is the upper end of the extension section, 1006 is the third step; 59 is the needle tongue; 528 is the spring sheet, 528a is the spring sheet step surface one, 528b is the spring sheet step surface two; 530 is the first tail recess, 531 is the second tail recess, 561 is the upper edge of the spring sheet, 562 is the lower edge of the spring sheet; 71 is the upper end of the tooth mouth piece, 72 is the tooth mouth piece positioning wire hole, 73 is the tooth mouth piece elastic force 74 is the thread hole for the steel wire at the barrel mouth; 75 is the yarn dropping surface; 76 is the tooth mouth piece support platform; 81 is the upper end of the tooth mouth piece gasket; 91 is the upper end of the spacing gasket, 92 is the installation notch of the sinker, 93a is the positioning surface, 93b is the support platform, 94 is the elastic member, 95 is the first give way groove, 96 is the second step surface, 97 is the first installation notch; 101 is the flange surface of the spacing auxiliary gasket; 111 is the lower front edge of the sinker; 112 is the lower inner edge of the sinker; 123 is the needle pressure strip. DETAILED DESCRIPTION
[0023] The following will be combined with the attached embodiment of the present invention Figure 1-53 , the technical scheme in the embodiment of the present invention is described clearly and completely. Obviously, the described embodiment is only a part of the embodiments of the present invention, not all of the embodiments. a1 is the distance from the step to the top of the knitting needle, b1 is the thickness of the step in embodiment 1, d1 is the length of the upper step, c1 is the thickness of the upper step in embodiment 1, t is the thickness of the knitting needle, b2 is the thickness of the step in embodiment 2-4, c22 is the thickness of the second step surface in embodiment 2-4, h1 is the height of the first give way groove, c21 is the thickness of the upper step in embodiment 2-4, f1 is the distance from the front end of the second plug to the positioning wire hole of the tooth mouth piece, m is the distance from the knitting needle to the positioning wire hole of the tooth mouth piece in the non-working state, and k is the knitting length.
[0024] Example 1 Reference Figure 1-24, 45, 46, 51-53, a needle plate and knitting needle combination structure for a horizontal knitting machine, comprising an arrangement combination of a first insert slot structure and a second insert slot structure of the needle plate, an arrangement combination of a first insert and a second insert, an arrangement combination of a tooth plate and a tooth plate gasket, an arrangement combination of a spacer and an auxiliary spacer gasket, an arrangement combination of a knitting needle and a mirror image knitting needle, one side of the knitting needle and one side of the mirror image knitting needle alternately squeeze the sinker so that the sinker is offset to the squeezed side, and the extrusion sinker offset structure is designed to maximize the thickness of the knitting needle head.
[0025] A needle plate and needle combination structure for a horizontal knitting machine, comprising a needle plate 1, a first plug-in sheet 2, a second plug-in sheet 3, a plug-in sheet positioning wire 4, a knitting needle 5, a mirror image knitting needle 6, a tooth plate 7, a tooth plate gasket 8, a spacing gasket 9, a spacing auxiliary gasket 10 and a sinker 11; a plurality of first plug-in sheet slots 26 and second plug-in sheet slots 30 are arranged at equal intervals on the needle plate 1, the first plug-in sheet 2 is installed in the first plug-in sheet slot 26, the second plug-in sheet 3 is installed in the second plug-in sheet slot 30, and is installed in the slot of the needle plate 1 in a 1-by-1 configuration, the front end of the plug-in sheet group composed of the first plug-in sheet 2 and the second plug-in sheet 3 is limited by a plug-in sheet positioning wire 4, and two adjacent needle slots are formed between each adjacent two first plug-ins 2 and second plug-ins 3, and the needle slots include adjacent first plug-ins 2, second plug-ins 3, and second plug-ins 3. The needle slot and the second needle slot, the knitting needle 5 is placed in the first needle slot, and the mirror image knitting needle 6 is placed in the second needle slot, and they are arranged in a 1-for-1 configuration; the dividing line between the knitting needle 5 and the mirror image knitting needle 6 corresponds to the second plug-in piece 3, a toothed piece 7 is placed at the upper mouth of the first plug-in piece slot 26 of the needle plate 1, and toothed piece gaskets 8 are placed on both sides of the toothed piece and tightly passed, and the corresponding support feet are hooked on the third step 1006 of the needle plate, a spacing gasket 9 is placed at the upper mouth of the second plug-in piece slot 30 of the needle plate 1, and spacing auxiliary gaskets 10 are used on both sides of the spacing gasket 9 to be tightly passed, and the corresponding support feet are hooked on the third step 1006 of the needle plate, the first slot and the second slot assemblies are arranged in a 1-for-1 combination, and the sinker 11 is installed in the sinker installation notch of the spacing gasket 9 of the second plug-in piece slot 30.
[0026] A needle plate and needle combination structure for a flat knitting machine, wherein the knitting needle 5 and the mirror image knitting needle 6 have the same structure and are only mirror image symmetrical.
[0027] The upper end of the spacer auxiliary gasket is provided with a spacer auxiliary gasket flange surface 101 .
[0028] A needle plate and needle combination structure for a horizontal knitting machine, wherein a tooth plate 7, a tooth plate gasket 8, a spacing gasket 9, a spacing auxiliary gasket 10, and a sinker 11 are all positioned and used as a fulcrum by an upper positioning steel wire 12, an upper combing plate 13 is placed in a first dovetail groove 21 at the upper mouth of a first plug 2, a small needle plate fastening block 14 for fastening a small needle plate 15 is also provided in the first dovetail groove 21, the small needle plate 15 is above the first plug 2, and the second dovetail grooves of the first plug 2 and the second plug 3 are combined to form a second dovetail groove group, a lower combing spacer 16 is placed in the second dovetail groove group, a lower combing plate pressure strip 17 is provided above the lower combing spacer 16 for positioning, and the first plug 2 and the second plug 3 are limited by a plurality of pin limiting steel wires.
[0029] A needle plate and needle combination structure for a flat knitting machine, wherein a second dovetail groove 22 of a first insert 2 and a second insert 3 is provided with a combing spacer 16 and a lower combing plate pressure strip 17 to ensure uniformity of needle groove spacing and reinforce the insert to prevent left and right shaking.
[0030] A needle plate and needle combination structure for a flat knitting machine, wherein a third dovetail groove 24 is provided at the rear ends of the first insert 2 and the second insert 3, a first combing spacer 33 is provided in the third dovetail groove 24, a first combing spacer strip 34 is provided above the first combing spacer 33 for positioning, so as to improve the uniformity of the needle groove, and the first combing spacer 33 and the first combing strip 34 can reinforce the insert assembly and prevent it from shaking.
[0031] A needle plate and knitting needle combination structure for a flat knitting machine, wherein a first inserting piece 2 corresponds to a first inserting piece slot 26 , and a second inserting piece 3 corresponds to a second inserting piece slot 30 .
[0032] A needle plate and needle combination structure for a horizontal knitting machine, a notch 25 for giving way to a hook hook spring sheet is provided at the front end of a first plug-in piece 2, a lower end 251 of the notch is higher than the needle plate, a lower end 251 of the notch is lower than a height of a lower edge 561 of the hook hook spring sheet, an upper end 252 of the notch is higher than a height of an upper edge 562 of the hook hook spring sheet, a second plug-in piece 3 is shorter than the first plug-in piece 2, and a front end of the second plug-in piece 3 is located behind the reset position of a knitting needle 5 and a mirror image knitting needle 6.
[0033] A needle plate and knitting needle combination structure for a flat knitting machine, wherein the first inserting piece 2 and the second inserting piece 3 are both provided with a second dovetail groove 22 for arranging a lower combing spacer 16 and a lower combing piece pressure strip 17, and the second dovetail grooves 22 correspond to each other.
[0034] A needle plate and needle combination structure for a horizontal knitting machine, wherein the upper end 81 of the tooth plate gasket 8 is higher than the needle plate surface but lower than the lower edge 561 of the hook spring sheet, and is used to limit the knitting needle 5 and the mirror image knitting needle 6 to prevent the knitting needle or the mirror image knitting needle from shaking left and right.
[0035] A needle plate and needle combination structure for a horizontal knitting machine, wherein the upper end 91 of the spacer is higher than the needle plate surface but lower than the lower edge 561 of the hook spring sheet, and is used to limit the knitting needle 5 and the mirror image knitting needle 6 to prevent the knitting needle or the mirror image knitting needle from shaking left and right.
[0036] A needle plate and needle combination structure for a flat knitting machine, wherein knitting needles 5 and mirror image knitting needles 6 are arranged in a 1-by-1 arrangement in a needle groove to form a needle plate knitting unit, and the knitting needles 5 and mirror image knitting needles 6 are respectively connected to knitting needle connecting pins 23.
[0037] A needle plate and knitting needle combination structure for a flat knitting machine, wherein a thinned step 18 is provided in front of the knitting needle 5 and the mirror image knitting needle 6 corresponding to the second insert, so that the knitting needle 5 and the mirror image knitting needle 6 are centered during operation.
[0038] A needle plate and needle assembly structure for a flat knitting machine, the upper end of the sinker 11 is installed in the groove of the small needle plate 15, the lower front edge 111 of the sinker 11 gives way to the wire thread hole 74 of the tooth plate 7, and the lower inner edge 112 gives way to the upper end 91 of the spacer. Because the sinker will move in an offset manner, the groove 20 of the small needle plate 15 is larger than the thickness of the upper end of the sinker 11.
[0039] A needle plate and needle combination structure for a flat knitting machine, wherein the front end of the second insert 3 is provided with an extension section 31 which matches the lower end 251 of the notch of the hook spring sheet, the upper end 36 of the extension section is higher than the needle plate, and the upper end is lower than the height of the lower edge 561 of the hook spring sheet; the thickness of the second insert 3 is t1.
[0040] The length from the extension section 31 to the front end 35 of the second insert piece corresponds to the position of the step 18 of the knitting needle and the mirror image knitting needle.
[0041] A needle plate and needle combination structure for a horizontal knitting machine, wherein the tooth plate positioning wire hole 72 is passed through by the upper positioning wire 12 as a fulcrum, the tooth plate elastic member 73 and the tooth plate support 76 play a fastening role during assembly, the barrel mouth wire thread hole 74 is passed through by the barrel mouth wire, and a yarn dropping surface 75 is also provided at the front end of the tooth plate.
[0042] A needle plate and needle combination structure for a flat knitting machine, wherein a sinker is installed in a second groove and the rear of the lower end of the sinker is installed in a notch 92 for installing a sinker spacer; the spacer 9 and the auxiliary spacer 10 are installed and supported by a positioning surface 93a and a support 93b, and an elastic member 94 on the upper rear side of the spacer 9 plays a tightening role during assembly.
[0043] A needle plate and needle combination structure for a horizontal knitting machine, wherein the thickness of a second insert 3 is t1, and the rear of a step 18 of a knitting needle and a mirror image knitting needle corresponds to the second insert 3, and the gap behind the step 18 of two corresponding knitting needles and the mirror image knitting needle is greater than or equal to t1, forming a clearance space, and in the process of the knitting needle and the mirror image knitting needle moving downward, the second insert 3 will not be interfered, thereby satisfying the knitting lifting and lowering operation space.
[0044] A needle plate and needle combination structure for a horizontal knitting machine, wherein an upper step 27 is provided on the outer side of the front end of the knitting needle and the mirror image knitting needle, and the upper step effectively meets the yarn capacity range of the knitting needle 5 or the mirror image knitting needle 6. When knitting, relatively thicker or more yarns can be selected.
[0045] A needle plate and knitting needle combination structure for a flat knitting machine, wherein the front ends of the knitting needles 5 and the mirror knitting needles 6 are further provided with needle tongue mounting portions 29 for mounting needle tongues.
[0046] A needle plate and needle combination structure for a flat knitting machine, wherein spring sheets 528 are arranged on the outer sides of the knitting needle 5 and the mirror image knitting needle 6, and the two spring sheets are also mirror image-shaped.
[0047] A needle plate and needle combination structure for a flat knitting machine, the heel of the upper end of the sinker 11 is installed in the small needle plate groove 20; the lower front edge 111 of the sinker gives way to the tooth plate steel wire, and the lower inner edge 112 of the sinker gives way to the upper end 91 of the spacer.
[0048] A needle plate and needle combination structure for a horizontal knitting machine, wherein the knitting needle 5 and the mirror image knitting needle 6 can lean against the spacer gasket 9 and the tooth plate gasket 8 when turning the needle, and the gap between the knitting needle 5 or the mirror image knitting needle 6 is small when the needle is out of the needle, and it is not easy to cause a fine needle; the flange surface of the spacer gasket is designed to have a small friction force on the operation of the knitting needle; the second dovetail groove 22 is designed to place the lower combing piece spacer 16 and the lower combing piece pressure strip 17, which effectively reinforces the parallel insert parts from shaking each other; the knitting needle 5 or the mirror image knitting needle 6 squeezes the offset structure of the sinker 11, which maximizes the maximum "thickness" of the needle head participating in knitting, thereby improving the knitting effect.
[0049] The second tail recess 531 is bent at an angle to provide slight damping when the knitting needle or the mirror image knitting needle is placed in the needle groove.
[0050] The spring piece 528 includes a first spring piece step surface 528a and a second spring piece step surface 528b to improve the reliability of the spring piece in connecting the pins and also reduce the noise generated when connecting the pins.
[0051] The thickness of the upper end of the sinker is the full thickness, and the thickness of the lower end of the sinker is the working thickness.
[0052] Example 2 Reference Figure 25-32, 45, 46, 51-53, a needle plate and knitting needle combination structure for a flat knitting machine, comprising a needle plate 1, a first plug-in sheet 2, a second plug-in sheet 3, a plug-in sheet positioning wire 4, a knitting needle 5, a mirror knitting needle 6, a tooth plate 7, a tooth plate gasket 8, a spacing gasket 9, a spacing auxiliary gasket 10 and a sinker 11; a plurality of first plug-in sheet slots 26 and second plug-in sheet slots 30 are arranged at equal intervals on the needle plate 1, the first plug-in sheet 2 is installed in the first plug-in sheet slot 26, the second plug-in sheet 3 is installed in the second plug-in sheet slot 30, and the first plug-in sheet 2 is installed in the plug-in sheet slot 26 according to a 1-to-1 configuration, and the first plug-in sheet 3 is installed in the plug-in sheet slot of the needle plate 1 according to a 1-to-1 configuration. The front end of the insert group composed of the insert 2 and the second insert 3 is limited by the insert positioning wire 4, and two adjacent needle grooves are formed between each two adjacent first inserts 2 and the second insert 3. The needle grooves include adjacent first needle grooves and second needle grooves. The knitting needle 5 is placed in the first needle groove, and the mirror image knitting needle 6 is placed in the second needle groove, which are arranged in a 1-by-1 configuration; the dividing line between the knitting needle 5 and the mirror image knitting needle 6 corresponds to the second insert 3, a toothed plate 7 is placed at the upper mouth of the first insert groove 26 of the needle plate 1, and toothed plate gaskets 8 are placed on both sides of the toothed plate tightly, and the corresponding support feet hook the third step 1006 of the needle plate, a spacing gasket 9 is placed at the upper mouth of the second insert groove 30 of the needle plate 1, and spacing auxiliary gaskets 10 are used on both sides of the spacing gasket 9 to tighten, and the corresponding support feet hook the third step 1006 of the needle plate, the first groove and the second groove assembly parts are arranged in a 1-by-1 combination, and the sinker 11 is installed in the sinker installation gap of the spacing gasket 9 of the second insert groove 30.
[0053] A needle plate and needle combination structure for a flat knitting machine, wherein the opposite sides of the knitting needle 5 and the mirror image knitting needle 6 are provided with a first evacuation groove 95 corresponding to the upper end 91 of the spacer gasket 9.
[0054] A needle plate and needle combination structure for a horizontal knitting machine, wherein a second step surface 96 for reducing the thickness is provided on the front end of the opposite side of the knitting needle 5 and the mirror image knitting needle 6, and the second step surface is used for the knitting needle 5 and the mirror image knitting needle 6 to contact the sinker 11 when working, and the knitting needle and the mirror image knitting needle are shifted to come out of the needle in a slightly center area of the tooth plate, and the knitting needle or the mirror image knitting needle squeezes the sinker offset structure when coming out of the needle, which can maximize the maximum "thickness" of the needle head participating in the knitting, thereby improving the knitting effect.
[0055] A needle plate and needle assembly structure for a flat knitting machine, wherein the auxiliary spacers 10 on both sides of the spacer 9 are also provided with first installation notches 97 corresponding to the notches 92 for installing the sinker spacer 9 on the spacer 9;
[0056] A needle plate and needle assembly structure for a flat knitting machine, wherein the thickness of two first mounting notches and the sinker mounting notch is greater than or equal to the thickness of the sinker 11;
[0057] A needle plate and needle combination structure for a flat knitting machine, wherein the gap thickness formed at the place where the front ends of the opposite sides of the knitting needle 5 and the mirror image knitting needle 6 are reduced by the second step surface 96 is greater than or equal to the thickness of the sinker.
[0058] A needle plate and needle combination structure for a flat knitting machine, wherein the second step surface 96 on the opposite sides of the knitting needle 5 and the mirror image knitting needle 6 has an arc transition from the front side to the rear side.
[0059] A needle plate and needle combination structure for a flat knitting machine, wherein the gap between the rear sides of the second step surfaces 96 of the knitting needle 5 and the mirror image knitting needle 6 is smaller than the thickness of the sinker 11.
[0060] The second tail recess 531 is bent at an angle to provide slight damping when the knitting needle or the mirror image knitting needle is placed in the needle groove.
[0061] The thickness of the upper end of the sinker is the full thickness, and the thickness of the lower end of the sinker is the working thickness.
[0062] Example 3 Reference Figure 33-38 , 51-53, a needle plate and knitting needle combination structure for a horizontal knitting machine, comprising a needle plate 1, a first plug-in piece 2, a second plug-in piece 3, a plug-in piece positioning wire 4, a knitting needle 5, a mirror knitting needle 6, a tooth plate 7, a tooth plate gasket 8, a spacing gasket 9, a spacing auxiliary gasket 10 and a sinker 11; a plurality of first plug-in slots 26 and second plug-in slots 30 are arranged at equal intervals on the needle plate 1, the first plug-in piece 2 is installed in the first plug-in slot 26, the second plug-in piece 3 is installed in the second plug-in slot 30, and is installed in the plug-in slot of the needle plate 1 in a 1-to-1 configuration, and the front end of the plug group composed of the first plug-in piece 2 and the second plug-in piece 3 is fixed with a plug-in piece positioning wire. 4 limit, two adjacent needle slots are formed between every two adjacent first plug-in sheets 2 and second plug-in sheets 3, the needle slots include adjacent first needle slots and second needle slots, the knitting needle 5 is placed in the first needle slot, and the mirror image knitting needle 6 is placed in the second needle slot, and they are arranged in a 1-to-1 configuration; the dividing line between the knitting needle 5 and the mirror image knitting needle 6 corresponds to the second plug-in sheet 3, a toothed piece 7 is placed at the upper mouth of the first plug-in sheet slot 26 of the needle plate 1, and toothed piece gaskets 8 are placed on both sides of the toothed piece tightly, and the corresponding support feet are hooked on the third step 1006 of the needle plate, a sinker 11 is set at the upper mouth of the second plug-in sheet slot 30 of the needle plate 1, and the first slot and the second slot assembly parts are arranged in a 1-to-1 combination.
[0063] A needle plate and needle combination structure for a flat knitting machine, wherein a second step surface 96 for reducing the thickness is provided on the front end of the opposite side of the knitting needle 5 and the mirror image knitting needle 6, and the second step surface is used for the knitting needle 5 and the mirror image knitting needle 6 to contact the sinker 11 when working, and the knitting needle and the mirror image knitting needle are shifted to come out of the needle in a slightly center area of the tooth plate, and the knitting needle or the mirror image knitting needle squeezes the sinker offset structure when coming out of the needle, thereby maximizing the maximum "thickness" of the needle head participating in the knitting, thereby improving the knitting effect.
[0064] A needle plate and needle combination structure for a flat knitting machine, wherein the gap thickness formed at the place where the front ends of the opposite sides of the knitting needle 5 and the mirror image knitting needle 6 are reduced by the second step surface 96 is greater than or equal to the thickness of the sinker.
[0065] A needle plate and needle combination structure for a flat knitting machine, wherein the second step surface 96 on the opposite sides of the knitting needle 5 and the mirror image knitting needle 6 has an arc transition from the front side to the rear side.
[0066] A needle plate and needle combination structure for a flat knitting machine, wherein the gap between the rear sides of the second step surface 96 of the knitting needle 5 and the mirror image knitting needle 6 is smaller than the thickness of the sinker.
[0067] A needle plate and needle combination structure for a flat knitting machine, comprising a needle and a front end needle tongue 59 of a mirror image needle.
[0068] The second tail recess 531 is bent at an angle to provide slight damping when the knitting needle or the mirror image knitting needle is placed in the needle groove.
[0069] The thickness of the upper end of the sinker is the thickness of the full bell, and the thickness of the lower end of the sinker is the thickness of the upper step plus half the thickness of the second step surface.
[0070] Example 4; Reference Figure 39-53 A needle plate and needle combination structure for a horizontal knitting machine comprises a needle plate 1, a first plug-in sheet 2, a second plug-in sheet 3, a plug-in sheet positioning wire 4, a knitting needle 5, a mirror knitting needle 6, a tooth plate 7, a tooth plate gasket 8, a spacing gasket 9, a spacing auxiliary gasket 10 and a sinker 11; a plurality of first plug-in sheet slots 26 and a second plug-in sheet slot 30 are arranged at equal intervals on the needle plate 1, the first plug-in sheet 2 is installed in the first plug-in sheet slot 26, the second plug-in sheet 3 is installed in the second plug-in sheet slot 30, and the first plug-in sheet 2 is installed in the plug-in sheet slot 26 according to a 1-by-1 configuration, the front end of the plug-in sheet group composed of the first plug-in sheet 2 and the second plug-in sheet 3 is limited by a plug-in sheet positioning wire 4, and two adjacent needle slots are formed between each two adjacent first plug-ins 2 and second plug-ins 3. The needle slot includes an adjacent first needle slot and a second needle slot, a knitting needle 5 is placed in the first needle slot, and a mirror image knitting needle 6 is placed in the second needle slot, and they are arranged in a 1-for-1 configuration; the dividing line between the knitting needle 5 and the mirror image knitting needle 6 corresponds to the second plug 3, a toothed plate 7 is placed at the upper mouth of the first plug slot 26 of the needle plate 1, and toothed plate gaskets 8 are placed on both sides of the toothed plate to tightly pass through, a spacing gasket 9 is placed at the upper mouth of the second plug slot 30 of the needle plate 1, and spacing auxiliary gaskets 10 are used to tightly pass through on both sides of the spacing gasket 9, and the corresponding support feet hook the third step 1006 of the needle plate, the first plug slot 26 and the second plug slot 30 assemblies are arranged in a 1-for-1 combination, and the sinker 11 is installed in the sinker installation notch of the spacing gasket 9 of the second plug slot 30.
[0071] A needle plate and needle combination structure for a flat knitting machine, wherein the opposite sides of the knitting needle 5 and the mirror image knitting needle 6 are provided with a first ditch 95 corresponding to the upper end of the spacer 9. The front ends of the opposite sides of the knitting needle 5 and the mirror image knitting needle 6 are provided with a second step surface 96 for reducing the thickness, and the second step surface is used for the knitting needle 5 and the mirror image knitting needle 6 to contact the sinker 11 when working. The knitting needle and the mirror image knitting needle are shifted to the center area of the tooth plate slightly off the center, and the knitting needle or the mirror image knitting needle squeezes the sinker offset structure when the needle is out of the tooth plate, which can maximize the maximum "thickness" of the needle head participating in knitting, thereby improving the knitting effect. The spacer auxiliary gaskets 10 on both sides of the spacer gasket 9 also have first mounting notches 97 corresponding to the sinker mounting notches 92 on the spacer gasket, and the thickness of the two first mounting notches and the sinker mounting notches is greater than or equal to the thickness of the sinker; the thickness of the gap formed at the place where the thickness is reduced by the second step surface 96 at the front end of the opposite side of the knitting needle 5 and the mirror image knitting needle 6 is greater than or equal to the thickness of the sinker, and the second step surface 96 on the opposite side of the knitting needle 5 and the mirror image knitting needle 6 has an arc transition from the front side to the rear side, and the gap on the rear side of the second step surface of the knitting needle 5 and the mirror image knitting needle 6 is less than the thickness of the sinker.
[0072] A needle plate and needle combination structure for a horizontal knitting machine, a second insert 3 is provided with an inner concave notch 32 below the second dovetail groove 22 for the knitting needle and the mirror image knitting needle to move, the upper end 322 of the inner concave notch gives way to the upper end of the side corresponding to the knitting needle and the mirror image knitting needle, the lower end 321 of the inner concave notch gives way to the first giving way groove 95 on the side corresponding to the knitting needle and the mirror image knitting needle, the inner side inclined surface 323 of the inner concave notch is an inclined surface, giving way to the tail end inclined surface of the knitting needle and the mirror image knitting needle, the inclined surface 323 can improve the rigidity of the second insert 3, and the second insert is further optimized to further improve the setting of the knitting needle and the mirror image knitting needle, so that the knitting needle and the mirror image knitting needle do not need to be provided with a step 18, which can better meet the performance and processing convenience of the knitting needle and the mirror image knitting needle.
[0073] The first tail recess 530 is bent at an angle to provide slight damping when the knitting needle or the mirror image knitting needle is placed in the needle groove.
[0074] The thickness of the upper end of the sinker is the full thickness, and the thickness of the lower end of the sinker is the working thickness.
[0075] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A needle plate and needle combination structure for a flat knitting machine, characterized in that: Arrange a combination of the first insert slot structure and the second insert slot structure of the needle plate, arrange a combination of the first insert and the second insert, arrange a combination of the tooth plate and the tooth plate gasket, arrange a combination of the spacing gasket and the spacing auxiliary gasket, arrange a combination of the knitting needle and the mirror knitting needle, and alternately squeeze the sinker on one side of the knitting needle and the other side of the mirror knitting needle so that the sinker is offset to the squeezed side, thereby forming an extrusion and offset design of the sinker and the knitting needle.
2. The needle plate and needle assembly structure for a flat knitting machine according to claim 1, characterized in that: The invention comprises a needle plate (1), a first insert plate (2), a second insert plate (3), an insert plate positioning steel wire (4), a knitting needle (5), a mirror image knitting needle (6), a tooth plate (7), a tooth plate gasket (8), a spacing gasket (9), a spacing auxiliary gasket (10) and a sinker (11); the needle plate (1) is provided with a plurality of first insert plate slots (26) and second insert plate slots (30) arranged in a combination and configuration with equal intervals, the first insert plate (2) is installed in the first insert plate slot (26), the second insert plate (3) is installed in the second insert plate slot (30), and the first insert plate (2) and the second insert plate (3) are installed in the insert plate slot of the needle plate (1) in a 1-by-1 configuration, the front end of the insert plate group consisting of the first insert plate (2) and the second insert plate (3) is limited by an insert plate positioning steel wire (4), and two adjacent needle slots are formed between each two adjacent first insert plates (2) and second insert plates (3), and the needle slots include adjacent first needle slots and second needle slots. A slot is provided, a knitting needle (5) is placed in the first needle slot, and a mirror image knitting needle (6) is placed in the second needle slot, and they are arranged in a 1-to-1 configuration; the dividing line between the knitting needle (5) and the mirror image knitting needle (6) corresponds to the second plug-in plate (3); a toothed plate (7) is placed at the upper mouth of the first plug-in plate slot (26) of the needle plate (1), toothed plate gaskets (8) are placed on both sides of the toothed plate and tightly passed, and corresponding support feet are hooked on the third step (1006) of the needle plate; a spacing gasket (9) is placed at the upper mouth of the second plug-in plate slot (30) of the needle plate (1), and spacing auxiliary gaskets (10) are used on both sides of the spacing gasket (9) and tightly passed, and corresponding support feet are hooked on the third step (1006) of the needle plate; the first plug-in plate slot (26) and the second plug-in plate slot (30) are arranged in a 1-to-1 combination, and the sinker (11) is installed in the sinker installation notch (92) of the spacing gasket (9) of the second plug-in plate slot (30).
3. The needle plate and needle assembly structure for a flat knitting machine according to claim 2, characterized in that: The needle plate (1) is provided with a first inserting slot (26) and a second inserting slot (30), the first inserting slot (26) and the second inserting slot (30) are processed in a needle-level arrangement combination, the lower inclined surface on the front side of the first inserting slot (26) is provided with a slot for reinforcing the assembly stability of the toothed plate (7) and the toothed plate gasket (8), and the lower front side is provided with a third step (1006) for hooking the toothed plate (7) and the toothed plate gasket (8) and the spacing gasket (9) and the spacing auxiliary gasket (10) for stability.
4. The needle plate and needle assembly structure for a flat knitting machine according to claim 3, characterized in that: The tooth mouth piece (7), tooth mouth piece gasket (8), spacing gasket (9), spacing auxiliary gasket (10) and sinker (11) are all positioned and used as fulcrums by upper positioning steel wires (12), and are hooked by third steps (1006) provided on the needle plate (1); the first dovetail groove (21) on the upper opening of the first plug piece (2) is used to place the upper combing piece (13), and a small needle plate fastening block (14) for fastening the small needle plate (15) is also provided in the first dovetail groove (21); the small needle plate (15) is above the first plug piece (2), and the second dovetail grooves (22) of the first plug piece (2) and the second plug piece (3) are combined to form a second dovetail groove group; the second dovetail groove group is used to place the lower combing spacer (16), and a lower combing piece pressure strip (17) is provided above the lower combing spacer (16) for positioning; the first plug piece (2) and the second plug piece (3) are limited by a plurality of pin limiting steel wires.
5. The needle plate and needle assembly structure for a flat knitting machine according to claim 4, characterized in that: The first plug-in sheet (2) corresponds to the first plug-in sheet slot (26), and the second plug-in sheet (3) corresponds to the second plug-in sheet slot (30); a notch (25) for giving way to the hook needle spring sheet is provided at the front end of the first plug-in sheet (2); the lower end (251) of the notch is higher than the needle plate, the lower end (251) of the notch is lower than the height of the lower edge (561) of the hook needle spring sheet, and the upper end (252) of the notch is higher than the height of the upper edge (562) of the hook needle spring sheet; the second plug-in sheet (3) is shorter than the first plug-in sheet (2), and the front end (35) of the second plug-in sheet is located behind the knitting needle (5) and the mirror knitting needle (6) structure.
6. The needle plate and needle assembly structure for a flat knitting machine according to claim 2, characterized in that: An upper step (27) is also provided on the outer side of the front end of the knitting needle (5) and the mirror image knitting needle (6), and the upper step (27) effectively increases the yarn holding range of the knitting needle and the mirror image knitting needle; and the knitting needle (5) and the mirror image knitting needle (6) are each provided with an extended spring sheet (528) for connecting the needles.
7. The needle plate and needle assembly structure for a flat knitting machine according to claim 3, characterized in that: The first insert (2) and the second insert (3) are both provided with second dovetail grooves (22) for arranging the lower combing spacer (16) and the lower combing plate pressure strip (17), and the second dovetail grooves (22) correspond to each other. The first insert (2) and the second insert (3) are also provided with third dovetail grooves (24) at the rear ends. The first combing spacer (33) is arranged in the third dovetail groove (24), and the first combing plate pressure strip (34) is arranged above the first combing spacer for positioning.
8. The needle plate and needle assembly structure for a flat knitting machine according to claim 2, characterized in that: The upper end (81) of the tooth plate gasket is higher than the needle plate surface but lower than the lower edge (561) of the hook needle spring sheet.
9. The needle plate and knitting needle combination structure for a flat knitting machine according to claim 2, characterized in that: The upper end (91) of the spacer is higher than the needle plate surface but lower than the lower edge (561) of the hook needle spring sheet.
10. The needle plate and needle assembly structure for a flat knitting machine according to claim 2, characterized in that: Knitting needles (5) and mirror-image knitting needles (6) are arranged in a 1:1 arrangement in the needle groove to form a needle plate knitting unit, and the knitting needles (5) and mirror-image knitting needles (6) are respectively connected to knitting needle connecting pins (23).
11. The needle plate and needle assembly structure for a flat knitting machine according to claim 10, characterized in that: A thinned step (18) is provided in front of the knitting needle (5) and the mirror image knitting needle (6) corresponding to the second plug-in sheet (3), so that the knitting needle (5) and the mirror image knitting needle (6) are centered in position during operation; an extension section (31) is provided at the front end (35) of the second plug-in sheet to match the lower end of the notch of the crochet spring sheet, the upper end (36) of the extension section is higher than the needle plate, and the upper end is lower than the height of the lower edge (561) of the crochet spring sheet; the thickness of the second plug-in sheet (3) is t1, and the rear of the step (18) of the knitting needle and the mirror image knitting needle corresponds to the second plug-in sheet (3), and the gap behind the two corresponding steps (18) of the knitting needle and the mirror image knitting needle is greater than or equal to t1 to form a space, so that the knitting needle and the mirror image knitting needle will not interfere with the second plug-in sheet (3) during the knitting lifting and lowering process.
12. The needle plate and needle assembly structure for a flat knitting machine according to claim 2, characterized in that: The upper end of the sinker (11) is installed in the groove of the small needle plate (15); the lower front edge (111) of the sinker is positioned at the wire threading hole (74) of the tooth plate (7), the lower inner edge (112) of the sinker is positioned at the upper end (91) of the spacer, the lower end of the sinker is installed in the second groove, and the rear of the lower end of the sinker is installed in the sinker installation notch (92).
13. The needle plate and needle assembly structure for a flat knitting machine according to claim 2, characterized in that: The opposite sides of the knitting needle (5) and the mirror image knitting needle (6) are provided with a first clearance groove (95) corresponding to the upper end (91) of the spacing gasket; the front ends of the opposite sides of the knitting needle (5) and the mirror image knitting needle (6) are provided with a second step surface (96) with a reduced thickness, and the second step surface is used for the knitting needle (5) and the mirror image knitting needle (6) to contact the sinker (11) when working; the spacing auxiliary gaskets (10) on both sides of the spacing gasket (9) are also provided with a first installation notch (97) corresponding to the sinker installation notch (92) on the spacing gasket (9); the thickness of the two first installation notches and the sinker installation notch is greater than or equal to the thickness of the sinker; the thickness of the gap formed at the front ends of the opposite sides of the knitting needle (5) and the mirror image knitting needle (6) through the second step surface where the thickness is reduced is greater than or equal to the thickness of the sinker.
14. The needle plate and knitting needle assembly structure for a flat knitting machine according to claim 1, characterized in that: The opposite sides of the knitting needle (5) and the mirror image knitting needle (6) are provided with a first clearance groove (95) corresponding to the upper end (91) of the spacer gasket; the front ends of the opposite sides of the knitting needle (5) and the mirror image knitting needle (6) are provided with a second step surface (96) with a reduced thickness, and the second step surface is used for the knitting needle (5) and the mirror image knitting needle (6) to contact the sinker (11) when working; the spacer auxiliary gaskets (10) on both sides of the spacer gasket (9) are also provided with a first installation groove (96) corresponding to the sinker installation notch (92) on the spacer gasket. The mounting notch (97) is provided; the thickness of the two first mounting notches and the sinker mounting notch is greater than or equal to the thickness of the sinker; the thickness of the gap formed at the place where the thickness of the front ends of the opposite sides of the knitting needle (5) and the mirror image knitting needle (6) is reduced through the second step surface (96) is greater than or equal to the thickness of the sinker; the gap at the rear side of the second step surface of the knitting needle (5) and the mirror image knitting needle (6) is less than the thickness of the sinker; and the second insert (3) is provided with an inner concave notch (32) below the second dovetail groove (22) for knitting and mirror image knitting needles when they move.
Citation Information
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