A fluff processing device for blanket production
By designing a movable and adjustable blanket fluff treatment device, the cleaning teeth are driven to contact the blanket with the electric push rod to achieve synchronous cleaning of the double-sided blanket fluff, the problem of low cleaning efficiency in the prior art is solved and the efficiency and quality of blanket production is improved.
Patent Information
- Application Number
- CN202421481783.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing blanket fluff treatment device can only treat one side of the blanket, which has low cleaning efficiency and affects processing efficiency.
A fluff treatment device for blanket production is designed, including a movable and adjustable cleaning assembly, driving the cleaning teeth into contact with the blanket through an electric push rod, achieving synchronous cleaning of the double-sided fluff of the blanket, and further removing residual floating hair through a cleaning roller.
It effectively improves the cleaning efficiency of double-sided fleece on the blanket, reduces the phenomenon of unclean cleaning, and ensures the production quality of blankets.
Smart Images

Figure CN222700683U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blanket processing, and more specifically to a fluff processing device for blanket production. Background Art
[0002] Blankets are a common bedding product that has a warming function and is thinner than quilts. The raw materials are mostly animal fibers or chemical fibers such as acrylic and viscose fibers, and some are blended with animal fibers and chemical fibers. They are mainly used as bed covers, bedspreads, tapestries and other decorations. Blankets have various appearances, including plump and curled suede, with upright and velvety fluff. Blankets have a variety of patterns and colors. In the processing of blankets, it is necessary to remove the excess fluff on the surface of the blankets.
[0003] China Patent Authorization Announcement No.: CN212505543U, provides a blanket fluff processing device, which is connected to both sides of the conveyor belt of the blanket production line through a U-shaped card plate, and the fluff adsorption roller is set above the blanket, and the outer wall of the fluff adsorption roller is in contact with the blanket, so that the blanket can drive the fluff adsorption roller to roll, and the fluff adsorption roller is energized by the power supply to make the fluff adsorption roller have static electricity. The static electricity can be used to adsorb the fluff on the blanket on its surface, so as to quickly remove the blanket surface, improve the production efficiency of the blanket, and reduce the phenomenon of unclean cleaning due to worker negligence, thereby ensuring the production quality of the blanket.
[0004] In the above patent, only the fluff on one side of the blanket can be processed at a time, and the cleaning efficiency is low, which affects the processing efficiency. Therefore, the utility model proposes a fluff processing device for blanket production to solve the shortcomings of the prior art. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a fluff processing device for blanket production, which can realize the simultaneous cleaning of the fluff on both sides of the blanket, effectively improving the cleaning efficiency, and at the same time providing a movable and adjustable cleaning component to facilitate the removal of adsorbed fluff.
[0007] 2. Technical solution
[0008] To solve the above problems, the utility model adopts the following technical solutions.
[0009] The cleaning assembly is configured to move the cleaning rod to the base so that the cleaning rod can move relative to the base, and the cleaning rod can move relative to the base to move relative to the base.
[0010] Furthermore, the driving assembly includes a mounting frame fixedly connected to the base, an electric push rod is fixedly mounted on the mounting frame, and an output end of the electric push rod is fixedly connected to the first mounting box.
[0011] Furthermore, the positioning assembly includes a bracket fixedly connected to the connecting plate, a positioning pin is slidably provided on the bracket, and positioning holes are provided at the upper and lower parts of the installation box. The end of the positioning pin extends into the positioning hole, and a spring is fixedly connected between the positioning pin and the installation box, and the spring is sleeved on the outside of the positioning pin.
[0012] Furthermore, a first cleaning component is provided on one side of the upper portion of the installation box, and the first cleaning component includes mounting plates symmetrically fixedly connected to both sides of the installation box, a cleaning roller is rotatably connected between the two mounting plates, and a first cleaning component consistent with the structure on the installation box is provided on one side of the lower portion of the first installation box.
[0013] Furthermore, the winding assembly includes two fixed plates symmetrically fixedly connected to the base, wherein a motor is fixedly mounted on one of the fixed plates, an output end of the motor is fixedly connected to the winding roller, and the winding roller is rotatably arranged between the two fixed plates.
[0014] Furthermore, the discharge assembly includes two side plates symmetrically fixedly connected to the base, a discharge roller is provided between the two side plates, both ends of the discharge roller are rotatably connected with a clamping block, and the upper inner sides of the two side plates are provided with a clamping groove for the clamping block to be engaged.
[0015] 3. Beneficial effects
[0016] Compared with the prior art, the advantages of the present invention are:
[0017] (1) This solution provides a movable and adjustable first installation box, and starts an electric push rod to push the first installation box downward, so that the cleaning teeth on the first installation box contact the felt. In the process of the blanket passing through the installation box and the first installation box, the fluff on both sides of the blanket can contact the cleaning teeth at the same time, which is convenient for removing the floating hair on both sides of the blanket and effectively improves the cleaning efficiency. During this process, the cleaning roller rotates synchronously to further remove the residual floating hair on the blanket, thereby improving the cleaning ability of the device.
[0018] (2) This solution sets a positioning component. When the device has been used for a period of time, a large amount of felt hair remains between the cleaning teeth. At this time, the positioning pin is pulled to release the position restriction of the movable plate. Then, the bracket is moved downward to drive the movable plate to move, so that the multiple cleaning teeth are retracted to the inside of the installation box and the first installation box. When the positioning pin moves to the position of another positioning hole, the positioning pin is released to limit and fix the movable plate, thereby facilitating the cleaning of the hair adsorbed on the upper surface of the installation box and the first installation box.
[0019] (3) When in use, the unwinding roller with the rolled-up blanket is placed between the two side plates to facilitate unwinding the blanket when the winding assembly is started. The blanket is then passed through the installation box and the first installation box, and the end face of the blanket is rolled up on the surface of the winding roller. The motor is started to drive the winding roller to rotate, thereby realizing the winding of the blanket, and then the blanket can be transported, which is convenient for cleaning the blanket. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of a fluff processing device for blanket production in the utility model;
[0021] Figure 2 It is a structural schematic diagram of the installation box, cleaning roller and positioning assembly in the utility model;
[0022] Figure 3 This is a schematic diagram of the structure inside the installation box of the utility model;
[0023] Figure 4 It is a structural schematic diagram of the material discharging component in the utility model.
[0024] Description of the numbers in the figure:
[0025] 1. Base; 2. Side panel; 21. Feeding roller; 22. Block; 23. Slot; 3. Mounting box; 31. Through hole; 32. Positioning hole; 33. Movable slot; 41. Moving plate; 42. Cleaning teeth; 43. Connecting plate; 5. First mounting box; 51. Mounting plate; 52. Cleaning roller; 61. Bracket; 62. Positioning pin; 63. Spring; 71. Fixed plate; 72. Motor; 73. Winding roller; 8. Mounting frame; 81. Electric push rod. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0027] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0028] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0029] See also Figure 1-4A fluff processing device for blanket production includes a base 1, a winding assembly is provided on one side of the base 1, a feeding assembly is provided on the other side of the base 1 away from the winding assembly, a mounting box 3 fixedly connected to the base 1 is provided between the winding assembly and the feeding assembly, a movable and adjustable cleaning assembly is provided in the mounting box 3, the cleaning assembly includes a moving plate 41 slidably arranged in the mounting box 3, a plurality of cleaning teeth 42 are evenly fixedly connected to the top of the moving plate 41, a plurality of through holes 31 adapted to the cleaning teeth 42 are opened on the top of the mounting box 3, connecting plates 43 are symmetrically fixedly connected to both sides of the moving plate 41, and a connecting plate 43 is connected to the connecting plate 43. The connecting plate 43 passes through the installation box 3 and extends to the outside of the installation box 3. Movable grooves 33 for the connecting plate 43 to slide are provided on both sides of the installation box 3. A positioning component for limiting the movable plate 41 is provided on each connecting plate 43. A first installation box 5 is provided above the installation box 3. The first installation box 5 is consistent with the installation box 3 in size and structure. A driving component for driving the first installation box 5 to move and adjust is provided on the base 1. The driving component includes a mounting frame 8 fixedly connected to the base 1, and an electric push rod 81 is fixedly installed on the mounting frame 8. The output end of the electric push rod 81 is fixedly connected to the first installation box 5.
[0030] It should be noted that when in use, the blanket is passed through the installation box 3 and the first installation box 5, and then the electric push rod 81 is started to push the first installation box 5 to move downward, so that the cleaning teeth 42 on the first installation box 5 contact the blanket, which can be suitable for blankets of different thicknesses. The blanket is rolled up by the winding assembly, and the unwinding assembly simultaneously unwinds the blanket. In the process of the blanket passing through the installation box 3 and the first installation box 5, the fluff on both sides of the blanket contacts the cleaning teeth 42 on both sides at the same time, which is convenient for removing the floating hair on both sides of the blanket, and effectively improves the cleaning efficiency. After the device has been used for a period of time, a lot of floating hair on the blanket remains between the cleaning teeth 42. At this time, the position restriction of the movable plate 41 is released by the positioning assembly, and then the movable plate 41 is driven to move by the connecting plate 43, so that the multiple cleaning teeth 42 are retracted to the inside of the installation box 3 and the first installation box 5, and then the movable plate 41 is limited and fixed by the positioning assembly, so as to facilitate the cleaning of the floating hair adsorbed on the upper surface of the installation box 3 and the first installation box 5.
[0031] In the embodiments of the present invention, please refer to Figure 2 and Figure 3 As shown, the positioning assembly includes a bracket 61 fixedly connected to the connecting plate 43, a positioning pin 62 is slidably provided on the bracket 61, a positioning hole 32 is opened at the upper and lower parts of the installation box 3, the end of the positioning pin 62 extends into the positioning hole 32, and a spring 63 is fixedly connected between the positioning pin 62 and the installation box 3, and the spring 63 is sleeved on the outside of the positioning pin 62.
[0032] It should be noted that: after the device has been used for a period of time, a large amount of carpet hair remains between the cleaning teeth 42. At this time, the positioning pin 62 is pulled so that the end of the positioning pin 62 is disengaged from the positioning hole 32, thereby releasing the position restriction on the movable plate 41, and then the bracket 61 is moved downward to drive the connecting plate 43 and the movable plate 41 to move, so that the multiple cleaning teeth 42 are retracted to the inside of the installation box 3 and the first installation box 5. When the positioning pin 62 moves to the position of another positioning hole 32, the positioning pin 62 is released, and under the elastic action of the spring 63, the end of the positioning pin 62 is bounced into the corresponding positioning hole 32, thereby realizing the limiting fixation of the movable plate 41, and then facilitating the cleaning of the hair adsorbed on the upper surface of the installation box 3 and the first installation box 5.
[0033] In the embodiments of the present invention, please refer to Figure 1 and Figure 2 As shown, a first cleaning assembly is provided on one side of the upper portion of the installation box 3, and the first cleaning assembly includes installation plates 51 symmetrically fixedly connected on both sides of the installation box 3, a cleaning roller 52 is rotatably connected between the two installation plates 51, and a first cleaning assembly consistent with the structure on the installation box 3 is provided on one side of the lower portion of the first installation box 5.
[0034] It should be noted that: when the blanket passes through the installation box 3 and the first installation box 5, the cleaning roller 52 rotates synchronously to remove the remaining floating hair on the blanket, thereby improving the cleaning ability of the device.
[0035] In the embodiments of the present invention, please refer to Figure 1 As shown, the winding assembly includes two fixed plates 71 symmetrically fixedly connected to the base 1, a motor 72 is fixedly mounted on one of the fixed plates 71, an output end of the motor 72 is fixedly connected to a winding roller 73, and the winding roller 73 is rotatably arranged between the two fixed plates 71.
[0036] It should be noted that when in use, the end surface of the blanket is rolled up on the surface of the winding roller 73, and the winding roller 73 is driven to rotate by starting the motor 72, thereby realizing the winding process of the blanket.
[0037] In the embodiments of the present invention, please refer to Figure 1 and Figure 4 As shown, the material discharge assembly includes two side plates 2 symmetrically fixedly connected to the base 1, a material discharge roller 21 is provided between the two side plates 2, and blocks 22 are rotatably connected to both ends of the material discharge roller 21. The upper inner sides of the two side plates 2 are provided with card slots 23 for the card blocks 22 to engage.
[0038] It should be noted that when in use, the unwinding roller 21 with the rolled blanket is placed between the two side plates 2, and the clamping blocks 22 on both sides are clamped in the corresponding clamping grooves 23, so as to facilitate unwinding the blanket when the winding assembly is started.
[0039] The working principle of the utility model is:
[0040] When in use, the unwinding roller 21 with the rolled blanket is placed between the two side plates 2, and the clamping blocks 22 on both sides are clamped in the corresponding clamping grooves 23, then the blanket is passed through the installation box 3 and the first installation box 5, and the end face of the blanket is rolled up on the surface of the winding roller 73, and then the electric push rod 81 is started to push the first installation box 5 to move downward so that the cleaning teeth 42 on the first installation box 5 contact the blanket, and the motor 72 is started to drive the winding roller 73 to rotate to roll up the blanket, and at this time the unwinding roller 21 moves synchronously. The blanket is discharged by rotating. When the blanket passes through the installation box 3 and the first installation box 5, the fluff on both sides of the blanket contacts the cleaning teeth 42 on both sides at the same time, so the floating hair on both sides of the blanket can be removed conveniently. At this time, the cleaning rollers 52 on one side of the installation box 3 and the first installation box 5 rotate synchronously to remove the remaining floating hair on the blanket. The utility model can realize the synchronous cleaning of the fluff on both sides of the blanket, effectively improving the cleaning efficiency. At the same time, a movable and adjustable cleaning component is provided to facilitate the removal of the adsorbed fluff.
[0041] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A fluff processing device for blanket production, comprising a base (1), characterized in that: A winding assembly is provided on one side of the base (1), and a material discharge assembly is provided on the other side of the base (1) away from the winding assembly. A mounting box (3) fixedly connected to the base (1) is provided between the winding assembly and the material discharge assembly. A movable and adjustable cleaning assembly is provided in the mounting box (3). The cleaning assembly comprises a movable plate (41) slidably arranged in the mounting box (3), a plurality of cleaning teeth (42) are evenly fixedly connected to the top of the movable plate (41), a plurality of through holes (31) adapted to the cleaning teeth (42) are provided on the top of the mounting box (3), and the movable plate (41) is provided with a plurality of through holes (31) adapted to the cleaning teeth (42). 41) are symmetrically fixedly connected with connecting plates (43) on both sides, the connecting plates (43) penetrate the installation box (3) and extend to the outside of the installation box (3), and movable grooves (33) for the connecting plates (43) to slide are opened on both sides of the installation box (3), and each of the connecting plates (43) is provided with a positioning component for limiting the movable plate (41), and a first installation box (5) is provided above the installation box (3), and the size and structure of the first installation box (5) are consistent with those of the installation box (3), and a driving component for driving the first installation box (5) to move and adjust is provided on the base (1).
2. A fluff processing device for blanket production according to claim 1, characterized in that: The driving assembly comprises a mounting frame (8) fixedly connected to the base (1), an electric push rod (81) fixedly mounted on the mounting frame (8), and an output end of the electric push rod (81) fixedly connected to the first mounting box (5).
3. The fluff processing device for blanket production according to claim 1, characterized in that: The positioning assembly comprises a bracket (61) fixedly connected to the connecting plate (43), a positioning pin (62) being slidably provided on the bracket (61), a positioning hole (32) being provided at the upper and lower parts of the installation box (3), an end of the positioning pin (62) extending into the positioning hole (32), a spring (63) being fixedly connected between the positioning pin (62) and the installation box (3), and the spring (63) being sleeved on the outside of the positioning pin (62).
4. The fluff processing device for blanket production according to claim 1, characterized in that: A first cleaning assembly is provided on one side of the upper portion of the installation box (3), the first cleaning assembly comprising installation plates (51) symmetrically fixedly connected to both sides of the installation box (3), a cleaning roller (52) being rotatably connected between the two installation plates (51), and a first cleaning assembly having the same structure as that on the installation box (3) is provided on one side of the lower portion of the first installation box (5).
5. The fluff processing device for blanket production according to claim 2, characterized in that: The winding assembly comprises two fixed plates (71) symmetrically fixedly connected to the base (1), a motor (72) being fixedly mounted on one of the fixed plates (71), an output end of the motor (72) being fixedly connected to a winding roller (73), and the winding roller (73) being rotatably arranged between the two fixed plates (71).
6. A fluff processing device for blanket production according to claim 5, characterized in that: The material discharging assembly comprises two side plates (2) symmetrically fixedly connected to the base (1), a material discharging roller (21) is arranged between the two side plates (2), two ends of the material discharging roller (21) are rotatably connected to a clamping block (22), and a clamping groove (23) for clamping the clamping block (22) is provided on the inner upper part of the two side plates (2).