A bendable rubber-coated profile structure and light strip

By adopting a bendable adhesive profile structure and a clad layer in the LED light strip profile, the rust and corrosion problems of existing profiles in outdoor or underwater environments are solved, and the bending installation of the profile is realized, improving its application scenario and convenience.

CN222703155UActive Publication Date: 2025-04-01SHENZHEN CLEAR LIGHTING CO LTD +1
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Patent Information

Application Number
CN202421151350.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-04-01
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing LED light strip profiles are prone to rust and corrode outdoors or underwater environments, and cannot be bent and installed, which limits its application scenarios and convenience.

Method used

Using a bendable adhesive profile structure, a profile structure that can be bent in different directions is formed by combining a continuous strip-shaped structural member and a clad layer, and the light strip is arranged in the accommodating space of the profile.

Benefits of technology

It realizes the anti-rust performance of the profile, is suitable for humid or underwater environments, and has good safety, life and convenience of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bendable rubber-coated profile structure, which includes: a continuous long strip-shaped structural member, which includes a plurality of spaced bottom sheets, with gaps between adjacent bottom sheets; on the first side of each bottom sheet, at least partly extending upward from every two bottom sheets in sequence to form a first side sheet; on the second side of each bottom sheet, at least partly extending upward from every two bottom sheets in sequence to form a second side sheet; the first side sheet and the second side sheet are mutually offset and arranged relative to each other, and form a continuous structural member connected to each other; the first side sheet, the second side sheet and the bottom sheet surround to form a containing space; the coating rubber layer is wrapped around at least the inner and outer surfaces of the continuous long strip-shaped structural member. The utility model also provides a corresponding light strip. By implementing the utility model, it can be bent and installed in different directions, has good rust resistance, can be used in a humid environment or underwater, and has good safety, life and convenience.
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Description

Technical Field

[0001] The utility model relates to the technical field of LEDs, in particular to a bendable rubber-coated profile structure and a light strip. Background Art

[0002] In the installation of LED light strip products, profiles (extrudate) are often used as auxiliary installation accessories to fix and protect LED light strip products from damage due to external impact, so that LED products can be used both indoors and outdoors. Generally, profiles are objects with certain geometric shapes made of metal materials and materials with certain strength and toughness (such as plastic, aluminum, glass fiber, etc.) through rolling, extrusion or casting.

[0003] like Figure 1 As shown, an existing profile structure is shown, which is made of aluminum, stainless steel or other metals, and can be made into an auxiliary fixing shell according to the appearance of different products. Usually the profile is set as a U-shaped groove, and the product is fixed by being embedded in the body, so as to achieve the effect of protection.

[0004] exist Figure 1 The profile in the example has a U-shaped cross-section. In other examples, it can also be square, circular, triangular or other special-shaped surfaces. However, this type of profile is mostly hard and long and cannot be bent. The outer shell is generally made of aluminum or other hard materials. When used in some harsh outdoor environments, especially long-term use in water, it is easy to cause rust, corrosion and damage to the metal shell of the profile.

[0005] Since the installation scenarios are diverse and not well reflected, there are the following disadvantages:

[0006] Long-term use in outdoor water-related environments can easily cause metal to rust and corrode;

[0007] Cannot be used with some products (such as flexible light strips) for underwater installation;

[0008] Cannot be installed by bending or deformation. Utility Model Content

[0009] The technical problem to be solved by the utility model is to provide a flexible rubber-coated profile and a light strip, which can be bent in different directions for installation and use, has good anti-rust performance, can be used in humid environments or underwater, and has good safety, life and ease of use.

[0010] In one aspect of the present invention, a bendable rubber-coated profile structure is provided, comprising:

[0011] A continuous long strip structural member, comprising a plurality of spaced bottom sheets, with gaps between adjacent bottom sheets; on the first side of each bottom sheet, at least part of each bottom sheet is sequentially extended upward from each two bottom sheets to form a first side sheet; on the second side of each bottom sheet, at least part of each bottom sheet is sequentially extended upward from each two bottom sheets to form a second side sheet; the first side sheet and the second side sheet are mutually staggered and arranged opposite to each other to form a continuous structural member connected to each other; the first side sheet, the second side sheet and the bottom sheet surround to form a receiving space;

[0012] The coating rubber layer at least wraps around the inner and outer surfaces of the continuous long strip structural member.

[0013] Wherein, gaps are formed between the adjacent first side pieces and between the adjacent second side pieces.

[0014] Wherein, through holes are arranged on at least part of the first side sheet and the second side sheet, and / or notches are arranged on at least part of the bottom sheet.

[0015] Among them, the continuous long strip structural member is made of metal or plastic; the material used for the coating rubber layer is PVC, silicone or PU material; the cross-section of the continuous long strip structural member is U-shaped, semicircular, semi-elliptical or asymmetric.

[0016] Accordingly, as another aspect of the present invention, a light strip is also provided, comprising:

[0017] As the aforementioned profile structure;

[0018] A long strip light bar, comprising an FPCB light board provided with a light source, and a rubber material covering the outside of the FPCB light board;

[0019] The long strip light bar is arranged in the accommodating space of the profile structure.

[0020] Accordingly, as another aspect of the present invention, a light strip is also provided, comprising:

[0021] As the aforementioned profile structure;

[0022] An FPCB light board provided with a light source, the FPCB light board being placed in the accommodation space of the profile structure;

[0023] The adhesive fills the containing space of the profile structure and covers the FPCB lamp board.

[0024] Accordingly, as another aspect of the present invention, a light strip is also provided, comprising:

[0025] A continuous long strip structural member, comprising a plurality of spaced bottom sheets, with gaps between adjacent bottom sheets; on the first side of each bottom sheet, at least part of each bottom sheet is sequentially extended upward from each two bottom sheets to form a first side sheet; on the second side of each bottom sheet, at least part of each bottom sheet is sequentially extended upward from each two bottom sheets to form a second side sheet; the first side sheet and the second side sheet are mutually staggered and arranged opposite to each other to form a continuous structural member connected to each other; the first side sheet, the second side sheet and the bottom sheet surround to form a receiving space;

[0026] An FPCB light board provided with a light source, the FPCB light board being placed in the accommodation space of the continuous long strip structure;

[0027] The adhesive material covers the continuous long strip structure and the FPCB lamp board.

[0028] Wherein, through holes are arranged on at least part of the first side sheet and the second side sheet, and / or notches are arranged on at least part of the bottom sheet.

[0029] Among them, the continuous long strip structural member is made of metal or plastic; the materials used for the coating rubber layer and the rubber material are PVC, silicone or PU material; the cross-section of the continuous long strip structural member is U-shaped, semicircular, semi-elliptical or asymmetric.

[0030] The implementation of the present invention has the following beneficial effects:

[0031] The utility model provides a bendable rubber-coated profile structure and a light strip. By adopting a continuous bendable profile and wrapping a protective layer formed by a colloid, the shortcomings of existing products can be overcome. The use of rubber-coated materials can protect the profile from damage; at the same time, the light strip can be used underwater in a humid environment or an outdoor wading environment.

[0032] In addition, since gaps are provided between adjacent bottom sheets, between adjacent first side sheets and between adjacent second side sheets in the continuous long strip structure used, and in combination with the bendable FPCB light board, it can be installed and used in any direction.

[0033] The utility model has the advantages of good environmental adaptability, safety, life span and convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0035] Figure 1 It is a structural schematic diagram of an existing profile;

[0036] Figure 2 A structural schematic diagram of a first embodiment of a bendable profile structure provided by the utility model;

[0037] Figure 3 for Figure 2 Schematic diagram of the assembly of the continuous long strip structural member and the coating adhesive layer;

[0038] Figure 4 for Figure 3 A partial enlarged schematic diagram of

[0039] Figure 5 for Figure 2 Schematic diagram of a medium continuous strip structural member;

[0040] Figure 6 It is a schematic diagram of bending in various directions of the bendable profile structure;

[0041] Figure 7 A schematic structural diagram of a first embodiment of a light strip provided by the utility model;

[0042] Figure 8 for Figure 7 Explosion diagram of

[0043] Fig. 9 for Figure 7 Assembly diagram of

[0044] Fig.10 This is a schematic diagram of the exploded structure of a second embodiment of a light strip provided by the utility model;

[0045] Fig.11 It is a partial cross-sectional view of the second embodiment of the utility model after assembly;

[0046] Fig.12 A schematic structural diagram of a third embodiment of a light strip provided by the utility model;

[0047] Fig.13 for Fig.12 Schematic diagram of the structure of the middle part;

[0048] Fig.14 for Fig.12 Assembly diagram of . DETAILED DESCRIPTION

[0049] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0050] It should also be noted that, in order to avoid obscuring the present invention due to unnecessary details, only structures and / or processing steps closely related to the scheme according to the present invention are shown in the accompanying drawings, while other details that are not closely related to the present invention are omitted.

[0051] like Figure 2 FIG. 1 is a schematic diagram showing a first embodiment of a bendable profile structure provided by the utility model; and FIG. Figures 3 to 6 As shown, in this embodiment, the bendable rubber-coated profile structure comprises:

[0052] A continuous long strip structural member 1, comprising a plurality of spaced bottom sheets 10, with gaps between adjacent bottom sheets 10; on the first side of each bottom sheet 10, at least part of a first side sheet 11 is sequentially extended upward from each two bottom sheets to form a first side sheet; on the second side of each bottom sheet 10, at least part of a second side sheet 12 is sequentially extended upward from each two bottom sheets to form a second side sheet; the first side sheet 11 and the second side sheet 12 are mutually staggered and arranged opposite to each other, and form a continuous structural member connected to each other; the first side sheet 11, the second side sheet 12 and the bottom sheet 10 surround and form a receiving space; wherein the gaps between adjacent bottom sheets 10 may be rectangular;

[0053] The coating rubber layer 2 is at least wrapped around the inner and outer surfaces of the continuous long strip structural member 1. It can be understood that the coating rubber layer 4 has the same shape characteristics as the long U-shaped structural member A, thereby forming a rubber-coated profile with a protective layer;

[0054] There are gaps between the adjacent first side pieces 11 and the adjacent second side pieces 12. In a specific example, the gaps between the adjacent bottom pieces 10, the gaps between the adjacent first side pieces 11, and the gaps between the adjacent second side pieces 12 are all the same width. In other examples, different gaps may be set, and the set gap widths need to ensure that the light strip does not interfere with each other within a defined range when being bent and twisted.

[0055] Among them, a through hole 13 is provided on at least part of the first side sheet 11 and the second side sheet 12, or / and a notch 14 is provided on at least part of the bottom sheet. The shape of the through hole 13 or the notch 14 can be set according to the application. The provision of the through hole 13 and the notch 14 can further improve the bonding force between the coating adhesive layer 2 and the continuous long strip structure 1. At the same time, in some examples, the notch 14 can facilitate operations such as welding lead wires on the FPCB lamp board placed therein.

[0056] Among them, the continuous long strip structural member 1 is made of metal (such as aluminum, iron, steel or other alloys, etc.) or plastic; the material used for the coating rubber layer 2 is a flexible and light-transmitting material such as PVC, silicone or PU material; the cross-section of the continuous long strip structural member 1 is U-shaped, semicircular, semi-elliptical or asymmetric structure.

[0057] It can be understood that in this embodiment, due to the gaps between adjacent bottom sheets 10, the gaps between adjacent first side sheets 11, and the gaps between adjacent second side sheets 12, the product can be bent at a specific displacement, so that the profile structure can be bent in different directions when in use. For details, see Figure 6 shown.

[0058] like Figure 7 FIG. 1 is a schematic diagram showing the structure of a first embodiment of a light strip provided by the utility model. Figure 8 , Fig. 9 As shown, in the first embodiment, the light strip includes:

[0059] As mentioned above Figures 2 to 6 The bendable lagging profile structure described;

[0060] A long strip light bar 3, comprising an FPCB light board 4 provided with a light source, and a rubber material covering the outside of the FPCB light board;

[0061] The long light strip 3 is arranged in the accommodation space of the profile structure.

[0062] It can be understood that, in the first embodiment, the bendable rubber-coated profile structure and the finished long strip light bar 3 are assembled to form a light strip.

[0063] Specifically, by arranging the finished long strip light bar 3 in the accommodation space of the rubber-coated profile structure, the long strip light bar 3 and the rubber-coated profile structure are combined into one body, thereby forming a rubber-coated profile light strip;

[0064] Among them, the FPCB light board 4 is designed with light sources and other electronic components and other materials to form an electrical circuit, and the lighting can be realized through the application of the electrical circuit;

[0065] Similarly, the long strip light bar 3 has the characteristic of being able to bend along with the structure of the rubber-coated profile structure, and can realize the bending use of new structural products;

[0066] It can be understood that the best structure is that the long strip light bar 3 and the accommodating space formed by the rubber-coated profile structure have the same structural shape, and any other shape can also be set according to needs;

[0067] In some other examples, the finished long strip light bar 3 may also be a product with a ball head shape.

[0068] For more details, please refer to and combine the above Figures 2 to 6 The description is not repeated here.

[0069] like Fig.10 FIG. 1 is a schematic diagram showing the structure of a second embodiment of a light strip provided by the utility model. Fig.11 As shown, in the second embodiment, the light strip includes:

[0070] As mentioned above Figures 2 to 6 The bendable lagging profile structure described;

[0071] An FPCB light board 4 having a light source is provided, and the FPCB light board 4 is placed in the accommodation space of the profile structure;

[0072] The adhesive material 30 fills the accommodation space of the profile structure and covers the FPCB lamp board 4 .

[0073] It can be understood that in the second embodiment, the FPCB lamp board 4 is placed in the bendable rubber-coated profile structure, and then the accommodating space of the rubber-coated profile structure is filled with the rubber material 30, so that the rubber material 30 is combined with the FPCB lamp board 4 and the rubber-coated profile structure to form a whole, thereby forming a rubber-coated profile light strip;

[0074] Among them, the FPCB light board is designed with light sources and other electronic components and other materials to form an electrical circuit, through the application of the electrical circuit, the light can be turned on;

[0075] Among them, the FPCB light board 4 is designed with light sources and other electronic components and other materials to form an electrical circuit, and the lighting can be realized through the application of the electrical circuit;

[0076] Similarly, the long strip light bar 3 has the characteristic of being able to bend along with the structure of the rubber-coated profile structure, and can realize the bending use of new structural products;

[0077] In addition, the material used for the rubber material 30 may be PVC, silica gel, PU or other plastic materials with light-transmitting properties.

[0078] For more details, please refer to and combine the above Figures 2 to 6 The description is not repeated here.

[0079] like Fig.12 FIG. 1 is a schematic diagram showing the structure of a third embodiment of a light strip provided by the utility model. Fig.13 , Fig.14 As shown, in the third embodiment, the light strip includes:

[0080] like Figure 5 The continuous long strip structure 1 described;

[0081] An FPCB light board 4 with a light source is provided, and the FPCB light board 4 is placed in the accommodation space of the continuous long strip structure 1;

[0082] The adhesive material 30 covers the continuous long strip structure 1 and the FPCB lamp board 4 .

[0083] It can be understood that in the third embodiment, the FPCB light board 4 is placed in the continuous long strip structure 1, and then sealed and wrapped with the adhesive 30; so that the adhesive 30 is combined with the FPCB light board 4 and the continuous long strip structure 1 to form a whole, thereby forming a rubber-coated profile light strip.

[0084] Among them, the FPCB light board is designed with light sources and other electronic components and other materials to form an electrical circuit, through the application of the electrical circuit, the light can be turned on;

[0085] Among them, the FPCB light board 4 is designed with light sources and other electronic components and other materials to form an electrical circuit, and the lighting can be realized through the application of the electrical circuit;

[0086] Similarly, the long strip light bar 3 has the characteristic of being able to bend along with the structure of the rubber-coated profile structure, and can realize the bending use of new structural products;

[0087] In addition, the material used for the rubber material 30 may be PVC, silica gel, PU or other plastic materials with light-transmitting properties.

[0088] However, the optimal shape of the rubber-coated profile light strip is a rectangle, but it can also be a circle or any other asymmetric structure.

[0089] For more details, please refer to and combine the above Figures 2 to 6 The description is not repeated here.

[0090] The implementation of the present invention has the following beneficial effects:

[0091] The utility model provides a bendable rubber-coated profile structure and a light strip. By adopting a continuous bendable profile and wrapping a protective layer formed by a colloid, the shortcomings of existing products can be overcome. The use of rubber-coated materials can protect the profile from damage; at the same time, the light strip can be used underwater in a humid environment or an outdoor wading environment.

[0092] In addition, since gaps are provided between adjacent bottom sheets, between adjacent first side sheets and between adjacent second side sheets in the continuous long strip structure used, and in combination with the bendable FPCB light board, it can be installed and used in any direction.

[0093] The utility model has the advantages of good environmental adaptability, safety, life span and convenience of use.

[0094] The above description is only a preferred embodiment of the present invention and is not intended to limit the scope of the claims of the present invention. Therefore, any other equivalent changes or modifications that do not deviate from the spirit disclosed by the present invention should be included in the scope of the claims of the present invention.

Claims

1. A bendable rubber-coated profile structure, characterized in that: include: A continuous long strip structural member, comprising a plurality of spaced bottom sheets, with gaps between adjacent bottom sheets; on the first side of each bottom sheet, at least part of each bottom sheet is sequentially extended upward from each two bottom sheets to form a first side sheet; on the second side of each bottom sheet, at least part of each bottom sheet is sequentially extended upward from each two bottom sheets to form a second side sheet; the first side sheet and the second side sheet are mutually staggered and arranged opposite to each other to form a continuous structural member connected to each other; the first side sheet, the second side sheet and the bottom sheet surround to form a receiving space; The coating rubber layer at least wraps around the inner and outer surfaces of the continuous long strip structural member.

2. The material structure according to claim 1, characterized in that: Gaps are formed between adjacent first side panels and between adjacent second side panels.

3. The material structure according to claim 2, characterized in that: Through holes are arranged on at least part of the first side sheet and the second side sheet, and / or notches are arranged on at least part of the bottom sheet.

4. The profile structure according to any one of claims 1 to 3, characterized in that: The continuous long strip structural member is made of metal or plastic; the coating rubber layer is made of PVC, silica gel or PU material; the cross section of the continuous long strip structural member is U-shaped, semicircular, semi-elliptical or asymmetrical.

5. A light strip, characterized in that: include: The bendable rubber-coated profile structure according to any one of claims 1 to 4; A long strip light bar, comprising an FPCB light board provided with a light source, and a rubber material covering the outside of the FPCB light board; The long strip light bar is arranged in the accommodating space of the bendable rubber-coated profile structure.

6. A light strip, characterized in that: include: The bendable rubber-coated profile structure according to any one of claims 1 to 4; An FPCB light board provided with a light source, the FPCB light board being placed in the accommodation space of the bendable rubber-coated profile structure; The adhesive fills the containing space of the bendable adhesive-coated profile structure and covers the FPCB lamp board.

7. A light strip, characterized in that: include: A continuous long strip structural member, comprising a plurality of spaced bottom sheets, with gaps between adjacent bottom sheets; on the first side of each bottom sheet, at least part of each bottom sheet is sequentially extended upward from each two bottom sheets to form a first side sheet; on the second side of each bottom sheet, at least part of each bottom sheet is sequentially extended upward from each two bottom sheets to form a second side sheet; the first side sheet and the second side sheet are mutually staggered and arranged opposite to each other to form a continuous structural member connected to each other; the first side sheet, the second side sheet and the bottom sheet surround to form a receiving space; An FPCB light board provided with a light source, the FPCB light board being placed in the accommodation space of the continuous long strip structure; The adhesive material covers the continuous long strip structure and the FPCB lamp board.

8. The light strip according to claim 7, characterized in that: Through holes are arranged on at least part of the first side sheet and the second side sheet, and / or notches are arranged on at least part of the bottom sheet.

9. The light strip according to any one of claims 7 to 8, characterized in that: The continuous long strip structural member is made of metal or plastic; the material used for the rubber material is PVC, silica gel or PU material; the cross section of the continuous long strip structural member is U-shaped, semicircular, semi-elliptical or asymmetrical.