A flash dryer
By setting a sliding sleeve and a stop ring between the air-drying crushing chamber and the discharge chamber of the flash dryer, the problem of unstable drying speed due to high-speed dispersion of materials is solved, and more uniform material dispersion and longer equipment life are achieved.
Patent Information
- Application Number
- CN202420676116.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-03
AI Technical Summary
In actual production, flash dryers may have problems such as high-speed dispersion of materials, resulting in unstable drying speed, which will affect the use effect and life.
A sliding sleeve is provided between the air-drying crushing chamber and the discharge chamber, and a material barrier ring is provided inside the sliding sleeve. The material barrier ring can block large-volume and not completely crushed materials, ensuring that only the fully crushed materials are discharged outward.
By evenly dispersing the materials, the drying speed unstable caused by high-speed dispersion of materials is avoided, and the service effect and life of the flash dryer are improved.
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Figure CN222703764U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of flash drier, in particular to a flash drier. Background Art
[0002] Flash dryer is a closed drying equipment integrating drying, crushing, screening and packaging. It has compact structure, small footprint and easy operation. It is an ideal equipment for drying paste, granular, filter cake and slurry materials.
[0003] During operation, the air is heated by the heater and enters the mixing, crushing and drying chamber tangentially from the bottom ring gap, generating a spiral upward airflow; the wet material is continuously and quantitatively added into the dryer through the screw feeder, and the dried product is carried out of the dryer from the upper outlet pipe along with the hot air, and the dry product powder is collected into the silo through the cyclone separator and bag dust collector, and the exhaust gas is exhausted after being drawn out by the induced draft fan.
[0004] At present, the equipment structure of the flash dryer is compact and occupies a relatively small area. In actual production, there may be problems such as high-speed dispersion of materials leading to unstable drying speed. These technical defects may affect the use effect and life of the flash dryer and need to be improved and perfected. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a flash dryer, which, by providing a material blocking ring, can block materials that are large in volume and not completely crushed. Only materials that are fully crushed can eventually be discharged outward, so that the materials can be dispersed more evenly, avoiding the problem of unstable drying speed caused by high-speed dispersion of materials, thereby improving the use effect and life of the flash dryer, and can effectively solve the problems in the background technology.
[0006] To achieve the above object, the technical solution adopted by the utility model is: a flash dryer, comprising an air-drying and crushing chamber, a crushing assembly is arranged inside the air-drying and crushing chamber, a discharging chamber is arranged on the top of the air-drying and crushing chamber, a sliding sleeve is arranged between the air-drying and crushing chamber and the discharging chamber, and the top end of the air-drying and crushing chamber and the bottom end of the discharging chamber both extend into the interior of the sliding sleeve;
[0007] The top and bottom ends of the sliding sleeve are fixedly provided with sealing rings, the inner sides of the two sealing rings are in contact with the air-drying and crushing chamber and the outer ends of the discharge chamber respectively, and the outer end of the discharge chamber is fixedly provided with two connecting arms, and the bottom ends of the two connecting arms are fixedly connected with the air-drying and crushing chamber respectively;
[0008] A fixing ring is arranged on the inner wall of the sliding sleeve, a material retaining ring is fixedly arranged on the inner wall of the fixing ring, a first fastening bolt is threadedly arranged on the inner side of the fixing ring, and a second fastening bolt is threadedly arranged on the outer end of the sliding sleeve.
[0009] Furthermore, an elastic component is provided on one side of the sliding sleeve, and the elastic component includes a telescopic rod, and end plates are fixedly provided at both ends of the telescopic rod;
[0010] The top end plate is fixedly arranged at the outer end of the sliding sleeve, and the bottom end plate is fixedly arranged at the outer end of the air-drying and crushing chamber. A spring is arranged between the two end plates, and the two ends of the spring are respectively fixedly connected with the two end plates.
[0011] Furthermore, an observation window is fixedly provided at the front side of the air-drying and crushing chamber, a feeding pipe is fixedly provided at the outer end of the air-drying and crushing chamber, and a discharging pipe is fixedly provided at the outer end of the discharging chamber, through which the processed materials are discharged.
[0012] Furthermore, a hot air chamber is fixedly provided at the outer end of the air drying and crushing chamber, and a hot air inlet pipe is fixedly provided at the outer end of the hot air chamber, through which the hot air enters the hot air chamber;
[0013] A plurality of air inlet slots are provided at the outer end of the air drying and crushing chamber, the air inlet slots are located inside the hot air chamber, and the air inlet slots are tangent to the inner wall of the air drying and crushing chamber.
[0014] Furthermore, a base is fixedly provided at the bottom end of the air-drying and crushing chamber, a motor is fixedly provided at the top end of the base, and the motor is arranged at one side of the hot air chamber;
[0015] The base comprises a top plate and a bottom plate, a plurality of support columns are arranged between the top plate and the bottom plate, and two ends of the support columns are fixedly connected to the top plate and the bottom plate respectively;
[0016] Two pulleys are arranged between the top plate and the bottom plate, and the two pulleys are connected by a belt. The output shaft of the motor passes through the top plate and is fixedly connected to one of the pulleys.
[0017] Further, the crushing assembly includes a stirring shaft, the bottom end of which extends between the top plate and the bottom plate and is fixedly connected to another pulley;
[0018] A truncated table and a plurality of stirring blades are fixedly provided at the outer end of the stirring shaft, and the materials are crushed by rotation.
[0019] Compared with the prior art, the utility model provides a flash dryer, which has the following beneficial effects:
[0020] 1. By setting a sliding sleeve between the air-drying crushing chamber and the discharging chamber, and setting a material blocking ring inside the sliding sleeve, the material blocking ring can block the large and incompletely crushed materials. Only the fully crushed materials can be discharged outward in the end, so that the materials can be dispersed more evenly, avoiding the problem of unstable drying speed caused by high-speed dispersion of materials, thereby improving the use effect and life of the flash dryer.
[0021] 2. The sliding sleeve can be slid downward, the fixing ring and the retaining ring can be removed from the inside of the sliding sleeve, and a new retaining ring can be replaced. The aperture of the retaining ring can be adjusted according to actual production needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is the first overall structural diagram of the utility model;
[0023] Figure 2 This is the second overall structural diagram of the utility model;
[0024] Figure 3 This is the internal structure diagram of the sliding sleeve of the utility model;
[0025] Figure 4 This is a top sectional view of the hot air chamber of the utility model;
[0026] Figure 5 This is a structural diagram of the crushing component of the utility model;
[0027] Figure 6 It is the front view of the base of the utility model.
[0028] In the figure: 1. air-drying crushing chamber; 2. observation window; 3. sliding sleeve; 4. discharge pipe; 5. discharge chamber; 6. connecting arm; 7. elastic component; 701. telescopic rod; 702. spring; 703. end plate; 8. motor; 9. base; 10. hot air chamber; 11. hot air inlet pipe; 12. feeding pipe; 13. crushing component; 1301. round table; 1302. stirring shaft; 1303. stirring blade; 14. air inlet slot; 15. fixing ring; 16. material blocking ring; 17. sealing ring; 18. pulley; 19. belt. DETAILED DESCRIPTION
[0029] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention will be further described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] In order to address the shortcomings of the existing technology, such as Figure 1-6 As shown, the utility model provides a flash dryer, comprising an air-drying and crushing chamber 1, wherein a crushing assembly 13 is provided inside the air-drying and crushing chamber 1, a discharging chamber 5 is provided on the top of the air-drying and crushing chamber 1, a sliding sleeve 3 is provided between the air-drying and crushing chamber 1 and the discharging chamber 5, and the top end of the air-drying and crushing chamber 1 and the bottom end of the discharging chamber 5 both extend into the sliding sleeve 3;
[0031] The top and bottom ends of the sliding sleeve 3 are fixedly provided with sealing rings 17, the inner sides of the two sealing rings 17 are in contact with the outer ends of the air-drying and crushing chamber 1 and the discharge chamber 5 respectively, and the outer end of the discharge chamber 5 is fixedly provided with two connecting arms 6, and the bottom ends of the two connecting arms 6 are fixedly connected to the air-drying and crushing chamber 1 respectively;
[0032] A fixing ring 15 is provided on the inner wall of the sliding sleeve 3 , a material stopper ring 16 is fixedly provided on the inner wall of the fixing ring 15 , a first fastening bolt is threadedly provided on the inner side of the fixing ring 15 , and a second fastening bolt is threadedly provided on the outer end of the sliding sleeve 3 .
[0033] The material is dried inside the air-drying and crushing chamber 1 and crushed under the action of the crushing assembly 13. The crushed material moves to the discharge chamber 5 through the air-drying and crushing chamber 1 driven by hot air. During the movement, the material passes through the sliding sleeve 3. The blocking ring 16 installed inside the sliding sleeve 3 can block the large and incompletely crushed materials. Only the fully crushed materials can be discharged outward in the end, so that the materials can be dispersed more evenly, avoiding the problem of unstable drying speed caused by high-speed dispersion of materials, thereby improving the use effect and life of the flash dryer.
[0034] The sliding sleeve 3 is installed through the elastic component 7 to replace the retaining ring 16. Figure 1-3 As shown, an elastic component 7 is provided on one side of the sliding sleeve 3, and the elastic component 7 includes a telescopic rod 701, and end plates 703 are fixedly provided at both ends of the telescopic rod 701;
[0035] The top end plate 703 is fixedly arranged at the outer end of the sliding sleeve 3 , and the bottom end plate 703 is fixedly arranged at the outer end of the air-drying and crushing chamber 1 . A spring 702 is arranged between the two end plates 703 , and the two ends of the spring 702 are fixedly connected to the two end plates 703 respectively.
[0036] The extension and retraction of the telescopic rod 701 can drive the sliding sleeve 3 to move, thereby compressing the spring 702. When the sliding sleeve 3 moves downward to separate from the discharge chamber 5, the fixed ring 15 and the blocker ring 16 can be removed from the inside of the sliding sleeve 3 and replaced with a new blocker ring 16. The aperture of the blocker ring 16 can be adjusted according to actual production needs.
[0037] An observation window 2 is fixedly provided on the front side of the air-drying and crushing chamber 1 for observing the situation inside the air-drying and crushing chamber 1. A feeding pipe 12 is fixedly provided at the outer end of the air-drying and crushing chamber 1, through which unprocessed materials enter the air-drying and crushing chamber 1. A discharge pipe 4 is fixedly provided at the outer end of the discharge chamber 5, through which processed materials are discharged.
[0038] Dry the material by hot air, such as Figure 1 , 2As shown in 4, a hot air chamber 10 is fixedly provided at the outer end of the air drying and crushing chamber 1, and a hot air inlet pipe 11 is fixedly provided at the outer end of the hot air chamber 10, through which hot air enters the hot air chamber 10;
[0039] A plurality of air inlet slots 14 are provided at the outer end of the air drying and crushing chamber 1 . The air inlet slots 14 are located inside the hot air chamber 10 , and the air inlet slots 14 are tangent to the inner wall of the air drying and crushing chamber 1 .
[0040] The hot air enters the hot air chamber 10 through the hot air inlet pipe 11, and then is blown into the air drying and crushing chamber 1 through the air inlet slot 14. Since the air inlet slot 14 is tangent to the inner wall of the air drying and crushing chamber 1, the airflow entering the air drying and crushing chamber 1 rotates and rises, drying the material inside the air drying and crushing chamber 1 while driving the materials to collide with each other, so that the dried material is crushed, thereby achieving a crushing effect.
[0041] To assist material crushing, such as Figure 1 , 5 As shown in 6, a base 9 is fixedly provided at the bottom of the air-drying and crushing chamber 1, and a motor 8 is fixedly provided at the top of the base 9, and the motor 8 is arranged on one side of the hot air chamber 10;
[0042] The base 9 includes a top plate and a bottom plate, a plurality of support columns are arranged between the top plate and the bottom plate, and two ends of the support columns are fixedly connected to the top plate and the bottom plate respectively;
[0043] Two pulleys 18 are provided between the top plate and the bottom plate. The two pulleys 18 are connected via a belt 19 . The output shaft of the motor 8 passes through the top plate and is fixedly connected to one of the pulleys 18 .
[0044] The crushing assembly 13 includes a stirring shaft 1302, the bottom end of which extends between the top plate and the bottom plate and is fixedly connected to another pulley 18;
[0045] A truncated table 1301 and a plurality of stirring blades 1303 are fixedly provided at the outer end of the stirring shaft 1302, and the materials are crushed by rotation.
[0046] The pulley 18 is driven by the motor 8 to rotate, and the two pulleys 18 rotate synchronously under the connection of the belt 19, so that the crushing assembly 13 is driven to rotate inside the air-drying crushing chamber 1. The stirring blade 1303 collides with the material during the rotation to crush it, and the round table 1301 can make the material slide to the inner wall of the air-drying crushing chamber 1 so that the hot air can blow it up.
[0047] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A flash dryer, comprising an air drying and crushing chamber (1), wherein a crushing assembly (13) is provided inside the air drying and crushing chamber (1), and a discharge chamber (5) is provided on the top of the air drying and crushing chamber (1), characterized in that: A sliding sleeve (3) is provided between the air-drying and crushing chamber (1) and the discharging chamber (5), and the top end of the air-drying and crushing chamber (1) and the bottom end of the discharging chamber (5) both extend into the interior of the sliding sleeve (3); The top and bottom ends of the sliding sleeve (3) are both fixedly provided with sealing rings (17), the inner sides of the two sealing rings (17) are in contact with the outer ends of the air-drying and crushing chamber (1) and the discharge chamber (5), respectively; the outer end of the discharge chamber (5) is fixedly provided with two connecting arms (6), the bottom ends of the two connecting arms (6) are respectively fixedly connected to the air-drying and crushing chamber (1); A fixing ring (15) is provided on the inner wall of the sliding sleeve (3), a material stopper ring (16) is fixedly provided on the inner wall of the fixing ring (15), a first fastening bolt is threadedly provided on the inner side of the fixing ring (15), and a second fastening bolt is threadedly provided on the outer end of the sliding sleeve (3).
2. A flash dryer according to claim 1, characterized in that: An elastic component (7) is provided on one side of the sliding sleeve (3), wherein the elastic component (7) comprises a telescopic rod (701), and end plates (703) are fixedly provided at both ends of the telescopic rod (701); The top end plate (703) is fixedly arranged at the outer end of the sliding sleeve (3), and the bottom end plate (703) is fixedly arranged at the outer end of the air-drying and crushing chamber (1). A spring (702) is arranged between the two end plates (703), and the two ends of the spring (702) are respectively fixedly connected to the two end plates (703).
3. A flash dryer according to claim 1, characterized in that: An observation window (2) is fixedly provided on the front side of the air-drying and crushing chamber (1), a feeding pipe (12) is fixedly provided on the outer end of the air-drying and crushing chamber (1), and a discharging pipe (4) is fixedly provided on the outer end of the discharging chamber (5).
4. A flash dryer according to claim 1, characterized in that: A hot air chamber (10) is fixedly provided at the outer end of the air drying and crushing chamber (1), and a hot air inlet pipe (11) is fixedly provided at the outer end of the hot air chamber (10); A plurality of air inlet slots (14) are provided at the outer end of the air drying and crushing chamber (1), the air inlet slots (14) are located inside the hot air chamber (10), and the air inlet slots (14) are tangent to the inner wall of the air drying and crushing chamber (1).
5. A flash dryer according to claim 1, characterized in that: A base (9) is fixedly provided at the bottom end of the air-drying and crushing chamber (1), a motor (8) is fixedly provided at the top end of the base (9), and the motor (8) is arranged on one side of the hot air chamber (10); The base (9) comprises a top plate and a bottom plate, a plurality of support columns are arranged between the top plate and the bottom plate, and two ends of the support columns are fixedly connected to the top plate and the bottom plate respectively; Two pulleys (18) are provided between the top plate and the bottom plate, and the two pulleys (18) are connected via a belt (19). The output shaft of the motor (8) passes through the top plate and is fixedly connected to one of the pulleys (18).
6. A flash dryer according to claim 5, characterized in that: The crushing assembly (13) comprises a stirring shaft (1302), the bottom end of the stirring shaft (1302) extending between the top plate and the bottom plate and fixedly connected to another pulley (18); A truncated table (1301) and a plurality of stirring blades (1303) are fixedly provided on the outer end of the stirring shaft (1302).