A device for detecting the service life of a motor
By designing clamping components and fixtures in the motor service life detection device, the problem of motor shaking during the detection process is solved, and a more stable detection process and higher detection efficiency are achieved.
Patent Information
- Application Number
- CN202421001511.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing motor service life detection device lacks fixing measures to the motor, causing the motor to shake during rapid rotation, which may damage the coupling or detector.
A motor service life detection device including a clamping assembly and a fixing member is designed. The clamping assembly clamps the motor through the cylinder and the clamp, and the fixing member fixes the detection frame through the limit hole and unlocking block to ensure that the motor and the detection frame are stable during the inspection process.
It effectively prevents motor shaking, avoids damage to couplings or pressure gauge, improves the stability and efficiency of detection, and enhances the practicality and reliability of the device.
Smart Images

Figure CN222704695U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor detection, in particular to a device for detecting the service life of a motor. Background Art
[0002] The motor service life detection device is a device used to monitor the operating status of the motor and predict its service life. The device usually includes components such as sensors, data acquisition systems, data processing software and displays. It can help users detect motor failures and problems in a timely manner, extend the service life of the motor, and improve the reliability and operating efficiency of the equipment.
[0003] In order to facilitate the detection of the service life of the motor, it is necessary to use a device for detecting the service life of the motor for detection. For example, the prior art Chinese patent announcement number "CN207601267U" discloses a device for detecting the service life of the motor, including a base, a motor is fixedly installed on the base through a motor seat, a positioning frame is provided on the base on one side of the motor, and the positioning frame is fixedly installed on the base through the end covers on both sides of the motor, a rotating shaft is installed at one end of the motor, a bearing is installed at the end of the positioning frame between the end covers, and the rotating shaft passes through the bearing, and the end of the rotating shaft located on the outer side of the positioning frame is fixedly connected with a rotating wheel, and a rotary encoder is installed on the rotating wheel, a slide groove is provided on the top of the positioning frame, and the positioning frame is slidably connected with a pillar through the slide groove, and a pressure gauge is fixedly installed on the pillar. The utility model has a compact structure and is easy to use. By using a rotary encoder and a pressure gauge in combination, the service life of the motor can be effectively detected. It is easy to operate, easy to implement and highly flexible, has high practicality, has good economic and social benefits, and is suitable for promotion and use.
[0004] Some devices for detecting the service life of motors perform detection by connecting the detector to the shaft end of the motor. However, in actual operation, considering that the motor body will shake due to vibration when the shaft end of the motor rotates rapidly, similar detection devices lack measures to fix the motor, which may cause damage to the coupling or the detector due to the vibration of the motor. Utility Model Content
[0005] The purpose of the utility model is to solve the above-mentioned shortcoming of the prior art that there is a lack of fixing measures for the motor, and to propose a device for detecting the service life of a motor.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A device for detecting the service life of a motor is designed, comprising a base, a mounting seat is fixedly mounted on one side of the top of the base, and a detection frame is slidably connected to the other side of the base via a slide rail, a clamping assembly for fixing the motor is provided in the mounting seat, and a fixing piece is provided on the top of the detection frame, and the fixing piece is used to prevent the detection frame from sliding.
[0008] Furthermore, the mounting seat is provided with a mounting groove for placing the motor, and grooves are provided on both sides of the mounting groove. The detection frame is rotatably connected to a rotating shaft inside, and one end of the rotating shaft can be connected to the shaft end of the motor through a coupling. A pressure gauge is installed on the top of the detection frame, and a detection head is connected to the pressure gauge, and the detection head is in close contact with the rotating shaft.
[0009] Furthermore, the clamping assembly includes a plurality of receiving grooves provided on the other two sides of the mounting seat, a cylinder is fixedly installed in the receiving groove, a clamping plate is provided on the top of the cylinder, and its shaft end is rotatably connected to one end of the clamping plate.
[0010] Furthermore, a fixing seat is fixedly installed on the top of the mounting seat, and both sides of the fixing seat are rotatably connected to the other end of the clamping plate through connecting rods. The bottom surface of the clamping plate is provided with an anti-slip pad and can press against the motor.
[0011] Furthermore, the fixing part includes a socket, the top of the slide rail is penetrated by a plurality of limit holes, the socket is fixedly installed on the top of the side of the detection frame, a limit rod is slidably connected in the socket, the top of the limit rod passes through the socket and is rotatably connected to an unlocking block, and the bottom of the limit rod can be inserted into the limit hole.
[0012] Furthermore, the interior of the socket can accommodate the limit rod, one side of the unlocking block is provided with an avoidance groove, and the end thereof provided with the avoidance groove can contact the socket when flipped, and the outer sleeve of the limit rod is provided with a spring, and the two ends of the spring are respectively fixedly connected to the inner side surface of the socket and one end of the limit rod.
[0013] The utility model proposes a device for detecting the service life of a motor, and its beneficial effects are as follows: the utility model is provided with a clamping assembly, which clamps and fixes the motor by utilizing a cylinder and a clamping plate, thereby preventing the motor from shaking due to vibration when detecting the service life of the motor, thus preventing the motor from shaking and causing damage to the coupling or the pressure gauge. In addition, the detection frame can be fixed by a fixing part, thus, on the one hand, the coupling can be easily connected to the shaft end of the motor by adjusting the position, and on the other hand, the detection efficiency can be accelerated, and the utility model is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1It is a structural schematic diagram of the utility model;
[0015] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of area A;
[0016] Figure 3 It is a cross-sectional view of the utility model;
[0017] Figure 4 It is a cross-sectional view of the fixing member of the utility model.
[0018] In the figure: 1. base; 2. mounting seat; 21. mounting slot; 22. groove; 3. slide rail; 4. detection frame; 41. rotating shaft; 42. coupling; 43. pressure gauge; 44. detection head; 5. motor; 6. clamping assembly; 61. receiving slot; 62. cylinder; 63. splint; 64. fixing seat; 65. connecting rod; 7. fixing piece; 71. holder; 72. limiting hole; 73. limiting rod; 74. unlocking block; 741. avoidance slot; 75. spring. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] Reference Figure 1-4 A device for detecting the service life of a motor comprises a base 1, a mounting seat 2 is fixedly mounted on one side of the top of the base 1, and a detection frame 4 is slidably connected to the other side of the base 1 through a slide rail 3, a clamping assembly 6 for fixing a motor 5 is provided in the mounting seat 2, and a fixing piece 7 is provided on the top of the detection frame 4, and the fixing piece 7 is used to prevent the detection frame 4 from sliding.
[0021] It is worth mentioning that, because the motor 5 needs to be clamped and fixed, the position of the detection frame 4 needs to be adjusted by the slide rail 3, so that the coupling 42 is conveniently connected to the shaft end of the motor 5;
[0022] Furthermore, the mounting seat 2 is provided with a mounting groove 21 for placing the motor 5, and grooves 22 are provided on both sides of the mounting groove 21. The detection frame 4 is rotatably connected to a rotating shaft 41 inside, and one end of the rotating shaft 41 can be connected to the shaft end of the motor 5 through a coupling 42. A pressure gauge 43 is installed on the top of the detection frame 4, and a detection head 44 is connected to the pressure gauge 43, and the detection head 44 is in close contact with the rotating shaft 41.
[0023] It should be supplemented that a rotary encoder is provided at the other end of the rotating shaft 41, a detection unit is provided at the top of the base 1, the pressure gauge 43 and the rotary encoder are electrically connected to the detection unit, the pressure gauge 43 is attached to the surface of the rotating shaft 41 through the detection head 44, and the current reading of the pressure gauge 43 is recorded. When the pressure gauge 43 changes, it indicates that the rotor of the motor 5 is damaged. By using the rotary encoder and the pressure gauge 43 in combination, the service life of the motor 5 can be effectively detected;
[0024] In addition, the coupling 42 is fixedly connected to one end of the rotating shaft 41, so that the position of the detection frame 4 can be adjusted to facilitate connection with the shaft end of the motor 5, which is convenient and quick;
[0025] Among them, because the motor 5 is placed in the installation groove 21, the groove 22 provides a rotation space for the shaft end of the motor 5 on the one hand, and on the other hand, the grooves 22 on both sides facilitate the removal of the motor 5.
[0026] Furthermore, the clamping assembly 6 includes a plurality of receiving grooves 61 provided on the other two sides of the mounting base 2, and a cylinder 62 is fixedly installed in the receiving groove 61. A clamping plate 63 is provided on the top of the cylinder 62, and its shaft end is rotatably connected to one end of the clamping plate 63.
[0027] In more detail, a fixing seat 64 is fixedly installed on the top of the mounting seat 2, and both sides of the fixing seat 64 are rotatably connected to the other end of the clamping plate 63 through a connecting rod 65. The bottom surface of the clamping plate 63 is provided with an anti-slip pad and can press against the motor 5.
[0028] The specific operation is that, through the action of the telescopic shaft end of the cylinder 62, the connecting rod 65 is cooperated to drive the clamping plate 63 to make it flip, and a plurality of the clamping plates 63 can be used to clamp and fix the motor 5 to prevent the motor 5 from shaking, which is convenient for detection.
[0029] In general, the fixing member 7 includes a base 71, a plurality of limiting holes 72 are penetrated through the top of the slide rail 3, the base 71 is fixedly installed on the top of the side of the detection frame 4, a limiting rod 73 is slidably connected inside the base 71, the top of the limiting rod 73 penetrates the base 71 and is rotatably connected to an unlocking block 74, and the bottom of the limiting rod 73 can be inserted into the limiting hole 72.
[0030] Specifically, under normal circumstances, the detection frame 4 can be fixed by inserting the limiting rod 73 into the limiting hole 72 , and the detection frame 4 is fixed to prevent the rotation of the rotating shaft 41 and cause the detection frame 4 to move.
[0031] Finally, the interior of the holder 71 can accommodate the limiting rod 73, one side of the unlocking block 74 is provided with an avoidance groove 741, and the end thereof provided with the avoidance groove 741 can contact the holder 71 when flipped, and the outer sleeve of the limiting rod 73 is provided with a spring 75, and the two ends of the spring 75 are respectively fixedly connected to the inner side surface of the holder 71 and one end of the limiting rod 73.
[0032] It should be noted that, because the unlocking block 74 can be turned over and abut against the clamping seat 71, the unlocking block 74 can drive the limiting rod 73 to move upward to make it disengage from the limiting hole 72 and come into the clamping seat 71. At this time, the detection frame 4 can move freely, and because the unlocking block 74 is turned over, the avoidance groove 741 can be locked with the limiting rod 73 anyway;
[0033] Afterwards, the unlocking block 74 is flipped again to return to its original position. Under the action of the spring 75, the limiting rod 73 returns to its original position. In addition, due to the action of the spring 75, the unlocking block 74 can be prevented from being flipped at will due to accidental touch.
[0034] Working mode: When working, the motor 5 is placed in the mounting groove 21, and the shaft end of the cylinder 62 cooperates with the connecting rod 65 to drive the clamping plate 63 to flip when retracting, so as to achieve the function of clamping and fixing the motor 5;
[0035] Afterwards, push the detection frame 4 to connect the coupling 42 and the shaft end of the motor 5 together, then flip the unlocking block 74, and under the action of the spring 75, the limit rod 73 moves down and is inserted into the limit hole 72 to fix the detection frame 4. The shaft end of the motor 5 drives the rotating shaft 41 to rotate, and the service life of the motor 5 is tested under the action of the pressure gauge 43, and the motor 5 is taken out through the groove 22.
[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for detecting the service life of a motor, comprising a base (1), characterized in that: A mounting seat (2) is fixedly mounted on one side of the top of the base (1), and a detection frame (4) is slidably connected to the other side of the base (1) via a slide rail (3); a clamping assembly (6) for fixing a motor (5) is provided in the mounting seat (2); a fixing member (7) is provided on the top of the detection frame (4); the fixing member (7) is used to prevent the detection frame (4) from sliding; The fixing member (7) comprises a holder (71), a plurality of limiting holes (72) are penetrated through the top of the slide rail (3), the holder (71) is fixedly mounted on the top of the side of the detection frame (4), a limiting rod (73) is slidably connected inside the holder (71), the top of the limiting rod (73) penetrates the holder (71) and is rotatably connected to an unlocking block (74), and the bottom of the limiting rod (73) can be inserted into the limiting hole (72).
2. The device for detecting the service life of a motor according to claim 1, characterized in that: The mounting seat (2) is provided with a mounting groove (21) for placing the motor (5), and grooves (22) are provided on both sides of the mounting groove (21); a rotating shaft (41) is rotatably connected inside the detection frame (4); one end of the rotating shaft (41) can be connected to the shaft end of the motor (5) through a coupling (42); a pressure gauge (43) is installed on the top of the detection frame (4); a detection head (44) is connected inside the pressure gauge (43); and the detection head (44) is in close contact with the rotating shaft (41).
3. The device for detecting the service life of a motor according to claim 2, characterized in that: The clamping assembly (6) comprises a plurality of receiving grooves (61) provided on the other two sides of the mounting seat (2) of the mounting groove (21), a cylinder (62) being fixedly installed in the receiving groove (61), a clamping plate (63) being provided on the top of the cylinder (62), and an axial end of the cylinder (62) being rotatably connected to one end of the clamping plate (63).
4. The device for detecting the service life of a motor according to claim 3, characterized in that: A fixing seat (64) is fixedly mounted on the top of the mounting seat (2), and two sides of the fixing seat (64) are rotatably connected to the other end of the clamping plate (63) via connecting rods (65). The bottom surface of the clamping plate (63) is provided with an anti-slip pad and is capable of pressing against the motor (5).
5. The device for detecting the service life of a motor according to claim 4, characterized in that: The interior of the clamping seat (71) can accommodate the limiting rod (73); a side of the unlocking block (74) is provided with an avoidance groove (741), and the end provided with the avoidance groove (741) can contact the clamping seat (71) when it is turned over; a spring (75) is provided on the outer sleeve of the limiting rod (73); and the two ends of the spring (75) are respectively fixedly connected to the inner side surface of the clamping seat (71) and one end of the limiting rod (73).
Citation Information
Patent Citations
Be used for motor life detection device
CN207601267U