A residual ozone exhaust system

By designing a residual ozone discharge system, using components such as unified linkage control and ozone concentration detector, the threat of ozone residues to personnel health in drug preparation production is solved, and the efficient discharge of ozone and the safety guarantee of production areas is achieved.

CN222708739UActive Publication Date: 2025-04-04珠海润都制药股份有限公司 +1
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Patent Information

Application Number
CN202421130548.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-04-04
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

In the production of pharmaceutical preparations, ozone is used to remain in the production workshop after sterilization, which may pose a threat to the health and safety of staff. It is difficult for the existing technology to effectively discharge residual ozone and prevent personnel from entering the affected area.

Method used

A residual ozone discharge system was designed. Through unified linkage control, the workshop door was locked when the ozone was not completely discharged to prevent people from entering. The air-conditioning unit, ozone unit, negative pressure air outlet, ozone concentration detector and other components were used to achieve efficient ozone discharge.

Benefits of technology

Effectively discharge residual ozone in the sterilized area, ensure that the area is locked before the ozone concentration reaches safety standards, preventing personnel from entering, thereby improving production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a residual ozone exhaust system, the system includes a residual ozone exhaust device, the device is composed of an air conditioning unit, an ozone unit, a negative pressure air outlet, a normal pressure air intake valve, a high pressure air intake valve, a workshop, a first valve, a second valve, a third valve, a fourth valve, an ozone concentration detector, an ozone pipeline, a first circulation pipeline, and a second circulation pipeline. This device can effectively exhaust the residual ozone after ozone sterilization, and prevent personnel from mistakenly entering the area where ozone has not been removed, thereby improving the safety of production.
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Description

Technical Field

[0001] The utility model relates to the field of mechanical devices, in particular to a residual ozone exhaust system. Background Art

[0002] In the standard specifications for the production of pharmaceutical preparations, there are strict requirements for the cleanliness of the production environment, especially for dosage forms such as injections and ophthalmic preparations, which have extremely strict requirements for the aseptic conditions of the production area. In order to meet the qualified production environment standards, the industry currently uses ozone to treat the production workshop. However, ozone is a substance that can cause damage to human health. Long-term or high-concentration exposure to ozone may cause respiratory irritation, sore throat, chest tightness, coughing and other problems. In severe cases, it may cause bronchitis and emphysema. Excessive concentrations of ozone may cause neurotoxic reactions, leading to symptoms such as headaches and dizziness, and in severe cases, it may also affect memory. Generally speaking, after the production environment is sterilized, the residual ozone should be removed as much as possible to ensure the safety of production personnel. Before the ozone is completely discharged, if the staff mistakenly enters the sterilization area where ozone still remains, it may cause damage to the health and safety of the personnel. Utility Model Content

[0003] Therefore, in order to prevent the staff from mistakenly entering the sterilization area where ozone still remains, we have designed a residual ozone exhaust system, the components of which are controlled by a unified linkage, and the door is locked from the outside before the ozone is completely exhausted, so that people can only exit but not enter, preventing people from entering. It is characterized in that the system consists of an air-conditioning unit, an ozone unit, a negative pressure air outlet, a normal pressure air intake valve, a high pressure air intake valve, a workshop, a first valve, a second valve, a third valve, a fourth valve, an ozone concentration detector, an ozone pipe, a first circulation pipe, and a second circulation pipe. The air inlet end of the air-conditioning unit is connected to the workshop through the first circulation pipe, and the first valve is arranged on the first circulation pipe; the air outlet end of the air-conditioning unit is connected to the workshop through the second circulation pipe; the air inlet end of the air-conditioning unit is connected to the workshop through the ozone pipe, and the second valve, the third valve, and the fourth valve The door is arranged on the ozone pipe, the first branch of the ozone pipe is located between the second valve and the third valve on the ozone pipe, and the ozone unit is connected to the ozone pipe through the first branch of the ozone pipe; the second branch of the ozone pipe is located between the third valve and the fourth valve on the ozone pipe, and the negative pressure air outlet is connected to the ozone pipe through the second branch of the ozone pipe; the atmospheric pressure air intake valve and the high pressure air intake valve are connected to the ozone unit through pipelines respectively; the ozone concentration detector is arranged in the workshop, and is connected and controlled with the first valve, the second valve, the third valve, the fourth valve and the workshop door through a data line.

[0004] Furthermore, the ozone concentration detection safety threshold of the ozone concentration detector is 2 ppm.

[0005] Beneficial effects: Efficiently discharge residual ozone in the sterilization area, lock the area before the residual ozone concentration reaches the standard, prevent people from entering, and improve production efficiency and safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0007] Figure 1 Structural diagram of the residual ozone exhaust system

[0008] Among them, 1 is the air conditioning unit, 2 is the ozone unit, 3 is the negative pressure air outlet, 4 is the normal pressure air intake valve, 5 is the high pressure air intake valve, 6 is the workshop, 7 is the first valve, 8 is the second valve, 9 is the third valve, 10 is the fourth valve, 11 is the ozone concentration detector, 12 is the ozone pipe, 13 is the first circulation pipe, 14 is the second circulation pipe, 101 is the air inlet end of the air conditioning unit, 102 is the air outlet end of the air conditioning unit, 121 is the first branch 1 of the pipe, 122 is the second branch of the ozone pipe, and 601 is the workshop door DETAILED DESCRIPTION

[0009] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the structural schematic diagram of the present invention. The following embodiments are only used to more clearly illustrate the technical solutions of the present invention and are therefore only used as examples and cannot be used to limit the protection scope of the present invention.

[0010] The system provided by the present invention comprises an air conditioning unit 1, an ozone unit 2, a negative pressure air outlet 3, a normal pressure air intake valve 4, a high pressure air intake valve 5, a workshop 6, a first valve 7, a second valve 8, a third valve 9, a fourth valve 10, an ozone concentration detector 11, an ozone pipe 12, a first circulation pipe 13, and a second circulation pipe 14. The air inlet end 101 of the air conditioning unit 1 is connected to the workshop 6 through the first circulation pipe 13, and the first valve 7 is arranged on the first circulation pipe 13; the air outlet end 102 of the air conditioning unit 1 is connected to the workshop 6 through the second circulation pipe 14; the air inlet end 101 of the air conditioning unit 1 is connected to the workshop 6 through the ozone pipe 12, the second valve 8, the third valve 9, the fourth valve 10 is arranged on the ozone pipe 12, the first branch 121 of the ozone pipe is located between the second valve 8 and the third valve 9 on the ozone pipe 12, and the ozone unit 2 is connected to the ozone pipe 12 through the first branch 121 of the ozone pipe; the second branch 122 of the ozone pipe is located between the third valve 9 and the fourth valve 10 on the ozone pipe 12, and the negative pressure air outlet 3 is connected to the ozone pipe 12 through the second branch 122 of the ozone pipe; the atmospheric pressure air intake valve 4 and the high pressure air intake valve 5 are connected to the ozone unit 2 through pipelines respectively; the ozone concentration detector 11 is arranged in the workshop 6, and is connected and controlled with the first valve 7, the second valve 8, the third valve 9, the fourth valve 10 and the workshop door 601 through a data line.

[0011] When the device works in normal mode, the air conditioning unit 1 is running and the ozone unit 2 is stopped. At this time, the first valve 7 is in an open state, the second valve 8, the third valve 9, and the fourth valve 10 are in a closed state, the atmospheric pressure air intake valve 4 and the high pressure air intake valve 5 are closed, and the workshop door 601 is in a state where both sides can be opened; when the device works in ozone mode, the air conditioning unit 1 and the ozone unit 2 are both running. At this time, the first valve 7 and the second valve 8 are in an open state, the third valve 9 and the fourth valve 10 are in a closed state, the atmospheric pressure air intake valve 4 and the high pressure air intake valve 5 are closed, and the workshop door 601 is in a locked state and can only be opened from the inside; when the device works in exhaust mode, the air conditioning unit 1 is running and the ozone unit 2 is stopped. At this time, the first valve 7 and the second valve 8 are in a closed state, the third valve 9 and the fourth valve 10 are in an open state, the atmospheric pressure air intake valve 4 or the high pressure air intake valve 5 is opened to exhaust ozone, and the workshop door 601 is in a locked state and can only be opened from the inside. When the ozone concentration in the workshop 6 is lower than the detection limit of the ozone concentration detector 11, the exhaust is completed, the workshop door 601 is unlocked, and both sides can be opened.

Claims

1. A residual ozone exhaust system, characterized in that: The system comprises an air conditioning unit (1), an ozone unit (2), a negative pressure air outlet (3), a normal pressure air intake valve (4), a high pressure air intake valve (5), a workshop (6), a first valve (7), a second valve (8), a third valve (9), a fourth valve (10), an ozone concentration detector (11), an ozone pipe (12), a first circulation pipe (13), and a second circulation pipe (14). The air inlet end (101) of the air conditioning unit (1) is connected to the workshop (6) via the first circulation pipe (13), and the first valve (7) is arranged on the first circulation pipe (13); the air outlet end (102) of the air conditioning unit (1) is connected to the workshop (6) via the second circulation pipe (14); the air inlet end (101) of the air conditioning unit (1) is connected to the workshop (6) via the ozone pipe (12), and the second valve (8), the third valve (9), the fourth valve (10) are connected to the workshop (6) via the ozone pipe (12). The valve (10) is arranged on the ozone pipe (12); the first branch (121) of the ozone pipe is located between the second valve (8) and the third valve (9) on the ozone pipe (12); the ozone unit (2) is connected to the ozone pipe (12) through the first branch (121) of the ozone pipe; the second branch (122) of the ozone pipe is located between the third valve (9) and the fourth valve (10) on the ozone pipe (12); the negative pressure air outlet (3) is connected to the ozone pipe (12) through the second branch (122) of the ozone pipe; the normal pressure air intake valve (4) and the high pressure air intake valve (5) are connected to the ozone unit (2) through pipelines respectively; the ozone concentration detector (11) is arranged in the workshop (6) and is connected and controlled by the first valve (7), the second valve (8), the third valve (9), the fourth valve (10) and the workshop door (601) through data lines.

2. The residual ozone exhaust system according to claim 1, characterized in that: The ozone concentration detection safety threshold of the ozone concentration detector (11) is 2 ppm.