An evaporator structure with uniform heat transfer
By introducing a stirring paddle and lifting heating mechanism into the evaporator, the problem of poor heat transfer uniformity of the existing evaporator is solved, and the uniform heating and efficient evaporation of the liquid are achieved, which can adapt to the heating needs of different liquid heights and maintain the cleanliness of the evaporator.
Patent Information
- Application Number
- CN202421016091.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-05-11
AI Technical Summary
When heating liquids, the existing evaporator structure has poor heat transfer uniformity and cannot fully dynamically and real-time heating of liquids, resulting in low heating efficiency.
An evaporator structure including a stirring paddle and a lifting heating mechanism is designed to drive the liquid to flow dynamically through the stirring paddle, and the lifting heating mechanism is used to make full heating contact with liquids of different heights to ensure uniformity of heating transfer.
The liquid is uniformly heated and efficient evaporation, and the heating evaporation work of liquids of different capacities is adapted to the evaporation efficiency, and the cleanliness of the evaporator is maintained through the synchronous cleaning and brushing function.
Smart Images

Figure CN222708978U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of evaporators, in particular to an evaporator structure with uniform heat transfer. Background Art
[0002] An evaporator is an object that converts liquid substances into gaseous substances. It is mainly composed of a heating chamber and an evaporation chamber. The heating chamber provides the liquid with the heat required for evaporation to promote boiling and vaporization of the liquid, and the evaporation chamber completely separates the gas and liquid phases. It is widely used in chemical industry, light industry and other departments. For example, an energy-saving evaporator (public announcement number CN214714398U) disclosed in the China Patent Network, when evaporating the liquid, uses a driving member to drive the rotating shaft to rotate around its own axis, thereby driving the electric heating rod to rotate, heating different positions of the evaporation tank body, and synchronously controlling the rotation speed of the driving motor to adjust its centrifugal force, so that the electric heating rod slides horizontally, thereby synchronously heating different positions of the liquid, so that the liquid in the evaporation tank body is heated evenly.
[0003] However, there are still some shortcomings in the evaporator structure adopted by the above-mentioned public patent and the existing market: the existing method of using a driving member to drive the electric heating rod to rotate horizontally to fully contact and heat the liquid can only heat the liquid in a limited direction, and cannot fully and dynamically heat the liquid in real time, resulting in insufficient uniformity of heat transfer to the liquid and insufficient efficiency of heating and evaporation. To this end, those skilled in the art provide an evaporator structure with uniform heat transfer to solve the problems raised in the above background technology. Utility Model Content
[0004] The main purpose of the utility model is to provide an evaporator structure with uniform heat transfer, which can effectively solve the problem of poor uniformity of heating transfer of the heating components of the existing evaporator in the background technology.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an evaporator structure with uniform heat transfer, including an evaporation tank;
[0006] The bottom of the chamber of the evaporator is rotatably connected to a transmission shaft, and a stirring paddle is provided at the top of the shaft of the transmission shaft;
[0007] A lifting screw is symmetrically connected to the chamber of the evaporator horizontally and in the direction of the shaft of the transmission shaft, a lifting slide is sleeved on the outer side of the shaft of the lifting screw, and a heating mechanism is sleeved on the outer side of the frame of the lifting slide;
[0008] The heating mechanism comprises an arm force truss sleeved and fixed on the outside of the lifting slide platform frame, the top of the support of the arm force truss is sleeved with an arm force ring frame, and a heating wire is arranged inside the ring sleeve of the arm force ring frame;
[0009] The outer side of the ring sleeve of the arm force ring frame is provided with a cleaning brush ring and a cleaning scraper ring in sequence from top to bottom;
[0010] The bottom of the tank body of the evaporator is provided with a brake mechanism for driving a transmission shaft and a lifting screw rod.
[0011] As a further solution of the utility model: the braking mechanism includes a fixing frame installed on the bottom of the evaporator tank, a transmission motor opposite to the transmission shaft is installed in the middle of the bracket of the fixing frame, and the transmission motor is connected to the lifting screw through a transmission belt.
[0012] As a further solution of the utility model: a differential pulley A is provided at the output end of the transmission motor, a differential pulley B is provided at the bottom end of the shaft of the lifting screw, and the differential pulley A and the differential pulley B are connected through a transmission belt.
[0013] As a further solution of the utility model: the heating wire is a spiral coil structure.
[0014] As a further solution of the utility model: the cleaning brush ring and the cleaning scraper ring are both in contact with the tank wall of the evaporator.
[0015] As a further solution of the utility model: the upper end of the tank body of the evaporator is conductively connected to a liquid injection valve, the tank top of the evaporator is conductively connected to an exhaust port, and the tank bottom of the evaporator is conductively connected to a liquid discharge valve in a symmetrical form.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] During use of the evaporator of the utility model, the braking mechanism is used as a driving source. On the one hand, it drives the stirring paddle to stir and rotate, and drives the liquid to flow dynamically in real time to improve the uniformity of heating the liquid. On the other hand, it drives the heating mechanism to rise and fall, and has sufficient dynamic heating contact with liquids at different heights, thereby ensuring the uniformity of liquid heating transfer and improving the evaporation efficiency of the liquid. Moreover, by utilizing the lifting characteristics of the heating mechanism, it can adapt to the heating and evaporation work of liquids of different capacities and heights, and has better flexibility and adaptability. While heating and evaporating the liquid, the heating mechanism is used to drive the synchronous lifting and lowering of the cleaning brush ring and the cleaning scraper ring combination, so that the alkali scale generated by the heating can be synchronously cleaned and brushed, thereby ensuring the cleanliness of the evaporator tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of an evaporator structure with uniform heat transfer according to the utility model;
[0019] Figure 2 This is a bottom view of an evaporator structure with uniform heat transfer according to the utility model;
[0020] Figure 3It is a partial cross-sectional view of an evaporator structure with uniform heat transfer according to the utility model;
[0021] Figure 4 The utility model is a transmission structure schematic diagram of an evaporator structure with uniform heat transfer.
[0022] In the figure: 1. Evaporation tank; 2. Injection valve; 3. Exhaust port; 4. Drain valve; 5. Fixed frame; 6. Transmission motor; 7. Transmission belt; 8. Lifting screw rod; 9. Lifting slide; 10. Arm truss; 11. Arm ring frame; 12. Heating wire; 13. Transmission shaft; 14. Agitator; 15. Differential pulley A; 16. Differential pulley B; 17. Cleaning brush ring; 18. Cleaning scraper ring. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] Please refer to Figure 1-4 As shown, an evaporator structure with uniform heat transfer includes an evaporator 1, the upper end of the body of the evaporator 1 is conductively connected to a liquid injection valve 2, and the top of the evaporator 1 is conductively connected to an exhaust port 3, and the bottom of the evaporator 1 is symmetrically conductively connected to a liquid discharge valve 4. When the evaporator structure is used for evaporation, the liquid to be evaporated is added into the evaporator 1 through the liquid injection valve 2 for evaporation, and the steam generated by heating and evaporation is circulated and discharged through the exhaust port 3, and the residual liquid after heating is discharged through the liquid discharge valve 4.
[0027] A braking mechanism for driving the transmission shaft 13 and the lifting screw 8 is provided at the bottom of the tank body of the evaporator 1. The braking mechanism includes a fixing frame 5 installed at the bottom of the evaporator 1. A transmission motor 6 opposite to the transmission shaft 13 is installed in the middle of the bracket of the fixing frame 5, and the transmission motor 6 is connected to the lifting screw 8 through a transmission belt 7. A differential pulley A15 is provided at the output end of the transmission motor 6, and a differential pulley B16 is provided at the bottom end of the shaft of the lifting screw 8. The differential pulley A15 is connected to the differential pulley B16 through the transmission belt 7. By controlling the transmission motor 6 as a driving source, under the transmission combination of the differential pulley A15, the transmission belt 7, and the differential pulley B16, the combined differential speed of the transmission shaft 13 and the lifting screw 8 is driven to rotate synchronously, and the corresponding components are driven to operate, so as to improve the heating and evaporation efficiency of the liquid.
[0028] The bottom of the chamber of the evaporator 1 is rotatably connected to a transmission shaft 13, and a stirring paddle 14 is provided at the top of the shaft of the transmission shaft 13. By utilizing the transmission shaft 13 to drive the stirring paddle 14 to rotate, the liquid in the evaporator 1 is dynamically stirred to fully mix the liquid, thereby improving the uniform heating performance of the liquid.
[0029] The chamber of the evaporator 1 is symmetrically connected with a lifting screw 8 horizontally to the shaft direction of the transmission shaft 13. The outer side of the shaft of the lifting screw 8 is sleeved with a lifting slide 9, and the outer side of the frame of the lifting slide 9 is sleeved with a heating mechanism. The heating mechanism includes an arm truss 10 sleeved and fixed on the outer side of the frame of the lifting slide 9. The top of the bracket of the arm truss 10 is sleeved with an arm ring frame 11, and the ring sleeve of the arm ring frame 11 is provided with a heating wire 12. The heating wire 12 is a spiral coil structure. During the rotation of the lifting screw 8, the lifting slide 9 on the outer side of its shaft is pushed to lift and slide, and then the heating wire 12 inside the arm ring frame 11 is pushed to lift and slide. The lifting and heating of the heating wire 12 in the form of a spiral coil is utilized to fully heat and contact with the liquid in the evaporator 1, so that the liquid undergoes a uniform heating and evaporation process.
[0030] A cleaning brush ring 17 and a cleaning scraper ring 18 are sequentially arranged on the outer side of the ring sleeve of the arm force ring frame 11 from top to bottom. The cleaning brush ring 17 and the cleaning scraper ring 18 are both in contact with the tank wall of the evaporator tank 1. When the arm force ring frame 11 is lifted and slid, it drives the combination of the cleaning brush ring 17 and the cleaning scraper ring 18 to lift and slide synchronously, and performs dual synchronous operations of scraping and brushing the tank wall, scraping and cleaning the alkali scale generated by heating and evaporation, and avoiding long-term adhesion and accumulation, which affects the performance of the evaporator.
[0031] The working principle of the utility model is as follows: when the evaporator structure is used for evaporation, the liquid to be evaporated is added into the evaporation tank 1 through the liquid injection valve 2 for evaporation, and then the transmission motor 6 is controlled as the driving source, and under the transmission combination of the differential pulley A15, the transmission belt 7, and the differential pulley B16, the combined differential speed of the transmission shaft 13 and the lifting screw 8 is driven to rotate synchronously, and during the rotation of the transmission shaft 13, the stirring paddle 14 is driven to rotate, and the liquid in the evaporation tank 1 is dynamically stirred, so that the liquid is fully and evenly heated and mixed, and during the rotation of the lifting screw 8, the lifting slide 9 on the outer side of the shaft is pushed to lift and slide, and then the heating wire 1 inside the arm force ring frame 11 is pushed. 2 lifting and sliding, the spiral coil heating wire 12 is used for lifting and heating, and is in full heating contact with the liquid at different heights in the evaporator 1, so that the liquid is evenly heated and evaporated, and then the heated and evaporated steam is circulated and discharged through the exhaust port 3, and while the arm ring frame 11 is lifting and sliding, the combination of the cleaning brush ring 17 and the cleaning scraper ring 18 is driven to lift and slide synchronously, and the tank wall is scraped and brushed to clean the alkali scale generated by heating and evaporation, so as to ensure the clean performance of the evaporator. It has good linkage performance, improves the uniformity of liquid heating, and can adapt to the heating and evaporation of liquids of different capacities and heights, and has better flexibility and adaptability.
[0032] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An evaporator structure with uniform heat transfer, characterized in that: comprising an evaporation tank (1); The bottom of the chamber of the evaporator (1) is rotatably connected to a transmission shaft (13), and a stirring paddle (14) is provided at the top of the shaft of the transmission shaft (13); A lifting screw rod (8) is symmetrically connected to the chamber of the evaporator (1) in a horizontal direction relative to the shaft direction of the transmission shaft (13); a lifting slide (9) is sleeved on the outer side of the shaft of the lifting screw rod (8); and a heating mechanism is sleeved on the outer side of the frame of the lifting slide (9); The heating mechanism comprises an arm truss (10) sleeved and fixed on the outer side of the frame of the lifting slide (9), the top end of the support of the arm truss (10) is sleeved with an arm ring frame (11), and a heating wire (12) is arranged inside the sleeve of the arm ring frame (11); A cleaning brush ring (17) and a cleaning scraper ring (18) are arranged in sequence from top to bottom on the outer side of the ring sleeve of the arm ring frame (11); The bottom of the tank body of the evaporation tank (1) is provided with a brake mechanism for driving a transmission shaft (13) and a lifting screw rod (8).
2. The evaporator structure with uniform heat transfer according to claim 1, characterized in that: The braking mechanism comprises a fixing frame (5) mounted on the bottom of the evaporating tank (1), a transmission motor (6) opposite to the transmission shaft (13) is mounted in the middle of the bracket of the fixing frame (5), and the transmission motor (6) is connected to the lifting screw rod (8) through a transmission belt (7).
3. The evaporator structure with uniform heat transfer according to claim 2, characterized in that: The output end of the transmission motor (6) is provided with a differential pulley A (15), the bottom end of the shaft of the lifting screw rod (8) is provided with a differential pulley B (16), and the differential pulley A (15) and the differential pulley B (16) are connected to each other through a transmission belt (7).
4. The evaporator structure with uniform heat transfer according to claim 1, characterized in that: The heating wire (12) is a spiral coil structure.
5. The evaporator structure with uniform heat transfer according to claim 1, characterized in that: The cleaning brush ring (17) and the cleaning scraper ring (18) are both in contact with the tank wall of the evaporation tank (1).
6. The evaporator structure with uniform heat transfer according to claim 1, characterized in that: The upper end of the tank body of the evaporation tank (1) is conductively connected to a liquid injection valve (2), the tank top of the evaporation tank (1) is conductively connected to an exhaust port (3), and the tank bottom of the evaporation tank (1) is conductively connected to a liquid discharge valve (4) in a symmetrical manner.
Citation Information
Cited By
Low-temperature evaporator
CN121269858A