Integrated asphalt high-efficiency shearing and mixing processing device
By designing an asphalt processing device containing multiple stirring leaves and shear plates, the problems of incomplete stirring and poor discharge of existing equipment are solved, efficient stirring, shearing and rapid discharge of materials are achieved, and the processing efficiency and practicality of the equipment are significantly improved.
Patent Information
- Application Number
- CN202421479742.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing integrated asphalt efficient shear and agitating processing device has only one stirring impeller during the production process, which cannot effectively crush the asphalt, resulting in a large amount of manpower and material resources required for the equipment to reduce the processing efficiency. At the same time, the asphalt residue is prone to adhere to the inner wall of the equipment during the discharge process, forming accumulation and blockage, resulting in a reduction in the discharge efficiency.
An integrated asphalt efficient shear and stirring processing device is designed, including a base, discharge pipe, controller, first motor, screw rod, discharge silo, filter plate, tank body, second motor, rotating rod, stirring blade, rotating shaft, shear plate and solenoid valve. The second motor drives the rotating rod and the stirring blade to achieve stirring and shearing, and the first motor drives the spiral rod to achieve rapid discharge of asphalt to avoid residue accumulation.
Through the powerful stirring and shearing function, the device reduces the ductility and adhesion of asphalt, improves the processing efficiency and discharge efficiency of the equipment, avoids equipment blockage and residue accumulation, and significantly improves the practicality of the equipment.
Smart Images
Figure CN222709469U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixing processing, in particular to an integrated asphalt high-efficiency shearing and mixing processing device. Background Art
[0002] Asphalt requires heating from production, storage and transportation to use, and heating directly affects the quality and performance of asphalt. Asphalt is a derivative of high molecular hydrocarbons and is very sensitive to temperature. Therefore, during production, at temperatures above 180°C, the asphaltene in asphalt decomposes into free carbon. The precipitation of carbides and asphaltene seriously affects the ductility and adhesion of asphalt, causing the properties and performance of asphalt to deteriorate.
[0003] The existing integrated asphalt high-efficiency shearing and mixing processing device has only one mixing impeller in the middle of the tank during the production process. It only mixes but does not crush. This requires a lot of manpower and material resources and reduces processing efficiency. At the same time, during the discharging process of the equipment, asphalt residue adheres to the inner wall of the equipment and accumulates, which is prone to blockage, resulting in reduced discharging efficiency of the equipment. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an integrated asphalt high-efficiency shearing and mixing processing device, which has the advantages of strong stirring performance and good discharge performance, and solves the problems raised by the above-mentioned background technology.
[0005] The utility model provides the following technical solutions: an integrated asphalt high-efficiency shearing and mixing processing device, comprising a base, a discharge pipe is fixedly installed on the top of the base, a controller is fixedly installed on the outer wall of the base, a first motor is fixedly installed on the outer wall of the discharge pipe, a screw rod is fixedly installed on the power output shaft of the first motor, a lower bin is fixedly installed on the outer wall of the discharge pipe, a filter plate is provided on the inner wall of the lower bin, a tank body is fixedly installed on the top of the lower bin, a second motor is fixedly installed on the top of the tank body, a rotating rod is fixedly installed on the power output shaft of the second motor, a stirring blade is rotatably connected to the outer wall of the rotating rod, a rotating shaft is rotatably connected to the outer wall of the rotating rod, a shear plate is fixedly installed on the outer wall of the rotating shaft, and a solenoid valve is provided at the bottom of the tank body.
[0006] As a preferred technical solution of the utility model: the output end of the controller is electrically connected to the input end of the second motor, and the outer edge of the stirring blade is in contact with the inner wall of the tank.
[0007] As a preferred technical solution of the utility model: the number of the shear plates is two, and the two shear plates are symmetrically arranged with the rotation axis as the center, and the two shear plates are located at the center of the outer wall of the rotating rod.
[0008] As a preferred technical solution of the utility model: the output end of the controller is electrically connected to the input end of the solenoid valve, and the inner wall of the filter plate is provided with a plurality of holes, and the plurality of holes are evenly distributed on the inner wall of the filter plate.
[0009] As a preferred technical solution of the utility model: the output end of the controller is electrically connected to the input end of the first motor, the outer wall of the spiral rod fits with the inner wall of the discharge pipe, and a discharge port is fixedly installed on the outer edge of the discharge pipe.
[0010] As a preferred technical solution of the utility model: a slide groove is provided on the inner wall of the lower material bin, and the inner wall of the slide groove is slidably connected with the outer wall of the filter plate.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The integrated asphalt high-efficiency shearing and mixing processing device uses an external force to control the controller, and uses the second motor to drive the rotating rod to rotate, so that during the rotation of the rotating rod, the stirring blades rotate on the outer wall of the rotating rod to stir the asphalt, reduce the ductility and adhesion of the asphalt, and use the outer edge of the stirring blade to fit the inner wall of the tank body to scrape off the asphalt impurities adhering to the inner wall of the tank body during the stirring process of the equipment. When the rotating rod drives the stirring blade to stir the asphalt, the rotating shaft drives the shear plate to rotate, so that the shear plate effectively shears the asphalt without causing condensation, so that the stirring and shearing of the equipment are integrated, and the practicality of the equipment is improved.
[0013] 2. The integrated asphalt high-efficiency shearing and mixing processing device, by controlling the controller 2, utilizes the first motor to drive the screw rod to rotate, so that the screw rod moves, and the asphalt is also pushed forward by the screw rod to stir and move along a part of the path, so as to transport the asphalt material on the inner wall of the discharge pipe to the discharge port, thereby avoiding the accumulation of auxiliary material residues on the inner wall of the equipment discharge pipe and realizing rapid discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the stirring blade of the utility model;
[0016] Figure 3 This is a schematic diagram of the shear plate structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the spiral rod of the utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the discharge pipe of the utility model.
[0019] In the figure: 1. base; 2. controller; 3. discharge pipe; 4. discharge port; 5. discharge bin; 6. first motor; 7. tank body; 8. second motor; 9. filter plate; 10. rotating rod; 11. stirring blade; 12. shear plate; 13. rotating shaft; 14. solenoid valve; 15. screw rod. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1 - Figure 5 An integrated asphalt high-efficiency shearing and mixing processing device includes a base 1, a discharge pipe 3 is fixedly installed on the top of the base 1, a controller 2 is fixedly installed on the outer wall of the base 1, a first motor 6 is fixedly installed on the outer wall of the discharge pipe 3, a screw rod 15 is fixedly installed on the power output shaft of the first motor 6, a lower bin 5 is fixedly installed on the outer wall of the discharge pipe 3, a filter plate 9 is provided on the inner wall of the lower bin 5, a tank body 7 is fixedly installed on the top of the lower bin 5, a second motor 8 is fixedly installed on the top of the tank body 7, a rotating rod 10 is fixedly installed on the power output shaft of the second motor 8, a stirring blade 11 is rotatably connected to the outer wall of the rotating rod 10, a rotating shaft 13 is rotatably connected to the outer wall of the rotating rod 10, a shear plate 12 is fixedly installed on the outer wall of the rotating shaft 13, and a solenoid valve 14 is provided at the bottom of the tank body 7.
[0022] In the above structure, a lower silo 5 is fixedly installed through the outer wall of the discharge pipe 3, and the lower silo 5 is used to discharge asphalt and falls on the inner wall of the discharge pipe 3, so that the processing practicability of the equipment is improved.
[0023] In a preferred embodiment, the output end of the controller 2 is electrically connected to the input end of the second motor 8 , and the outer edge of the stirring blade 11 is in contact with the inner wall of the tank body 7 .
[0024] In the above structure, by manipulating the controller 2, the second motor 8 is used to drive the rotating rod 10 to rotate, so that during the rotation of the rotating rod 10, the stirring blade 11 is rotated on the outer wall of the rotating rod 10 to stir the asphalt, thereby reducing the ductility and adhesion of the asphalt. The outer edge of the stirring blade 11 is fitted with the inner wall of the tank body 7, so that the asphalt impurities adhering to the inner wall of the tank body 7 are scraped off during the stirring process of the equipment to avoid blockage caused by residues.
[0025] In a preferred embodiment, there are two shear plates 12 , and the two shear plates 12 are symmetrically arranged around the rotation axis 13 , and the two shear plates 12 are located at the center of the outer wall of the rotation rod 10 .
[0026] In the above structure, two shear plates 12 are located at the center of the outer wall of the rotating rod 10. When the rotating rod 10 drives the stirring blades 11 to stir the asphalt, the rotating shaft 13 drives the shear plates 12 to rotate, so that the equipment can effectively shear the asphalt without causing condensation, making the stirring and shearing of the equipment integrated, thereby improving the practicality of the equipment.
[0027] In a preferred embodiment, the output end of the controller 2 is electrically connected to the input end of the solenoid valve 14 , and a plurality of holes are formed on the inner wall of the filter plate 9 , and the plurality of holes are evenly distributed on the inner wall of the filter plate 9 .
[0028] In the above structure, when the stirring and shearing of the equipment is completed, the bottom of the tank body 7 is opened by the solenoid valve 14, so that the asphalt on the inner wall of the tank body 7 falls on the top of the filter plate 9 for filtration, thereby improving the shear stirring processing quality of the equipment. The asphalt that does not pass through the holes is blocked on the top of the filter plate 9 to achieve further shear stirring.
[0029] In a preferred embodiment, the output end of the controller 2 is electrically connected to the input end of the first motor 6 , the outer wall of the screw rod 15 fits with the inner wall of the discharge pipe 3 , and the discharge port 4 is fixedly installed on the outer edge of the discharge pipe 3 .
[0030] In the above structure, by operating the controller 2, the first motor 6 is used to drive the screw rod 15 to rotate, so that the screw rod 15 moves, and the asphalt is also pushed forward by the screw rod 15 along a partial path to be stirred and moved, and the asphalt material on the inner wall of the discharge pipe 3 is transported to the discharge port 4, avoiding the accumulation of auxiliary material residues on the inner wall of the equipment discharge pipe 3, and realizing rapid discharge.
[0031] In a preferred embodiment, a slide groove is provided on the inner wall of the lower silo 5 , and the inner wall of the slide groove is slidably connected to the outer wall of the filter plate 9 .
[0032] In the above structure, a sliding connection is formed by the inner wall of the slide groove and the outer wall of the filter plate 9. When the filter plate 9 needs to be cleaned after being used for a long time, an external force is used to pull the filter plate 9 so that the filter plate 9 slides on the inner wall of the lower silo 5, which is convenient for personnel to clean it.
[0033] Working principle: by placing the device on the ground, the controller 2 is manipulated by external force, and the second motor 8 is used to drive the rotating rod 10 to rotate, so that during the rotation of the rotating rod 10, the stirring blade 11 is rotated on the outer wall of the rotating rod 10 to stir the asphalt, reduce the ductility and adhesion of the asphalt, and use the outer edge of the stirring blade 11 to fit with the inner wall of the tank body 7, so that during the stirring process of the equipment, the asphalt impurities adhering to the inner wall of the tank body 7 are scraped off to avoid residual blockage. When the rotating rod 10 drives the stirring blade 11 to stir the asphalt, the rotating shaft 13 drives the shear plate 12 to rotate, so that the shear plate 12 effectively The asphalt is sheared without condensation, so that the stirring and shearing of the equipment are integrated, and the practicability of the equipment is improved. When the stirring and shearing of the equipment is completed, the bottom of the tank body 7 is opened by the solenoid valve 14, so that the asphalt on the inner wall of the tank body 7 falls to the top of the filter plate 9 for filtration and falls to the inner wall of the discharge pipe 3. By operating the controller 2, the first motor 6 is used to drive the screw rod 15 to rotate, so that the screw rod 15 moves, and the asphalt is also pushed forward by the screw rod 15 along part of the path for stirring and moving, and the asphalt material on the inner wall of the discharge pipe 3 is transported to the discharge port 4, so as to avoid the accumulation of auxiliary material residues on the inner wall of the discharge pipe 3 of the equipment, and realize rapid discharge.
[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An integrated asphalt high-efficiency shearing and stirring processing device, comprising a base (1), characterized in that: A discharge pipe (3) is fixedly mounted on the top of the base (1), a controller (2) is fixedly mounted on the outer wall of the base (1), a first motor (6) is fixedly mounted on the outer wall of the discharge pipe (3), a power output shaft of the first motor (6) is fixedly equipped with a screw rod (15), a lower material bin (5) is fixedly mounted on the outer wall of the discharge pipe (3), a filter plate (9) is provided on the inner wall of the lower material bin (5), a tank body (7) is fixedly mounted on the top of the lower material bin (5), a second motor (8) is fixedly mounted on the top of the tank body (7), a rotating rod (10) is fixedly mounted on the power output shaft of the second motor (8), a stirring blade (11) is rotatably connected to the outer wall of the rotating rod (10), a rotating shaft (13) is rotatably connected to the outer wall of the rotating rod (10), a shear plate (12) is fixedly mounted on the outer wall of the rotating shaft (13), and a solenoid valve (14) is provided at the bottom of the tank body (7).
2. The integrated asphalt high-efficiency shearing and stirring processing device according to claim 1 is characterized in that: The output end of the controller (2) is electrically connected to the input end of the second motor (8), and the outer edge of the stirring blade (11) is in contact with the inner wall of the tank body (7).
3. The integrated asphalt high-efficiency shearing and stirring processing device according to claim 2 is characterized in that: The number of the shear plates (12) is two, and the two shear plates (12) are symmetrically arranged with the rotating shaft (13) as the center, and the two shear plates (12) are located at the center of the outer wall of the rotating rod (10).
4. The integrated asphalt high-efficiency shearing and stirring processing device according to claim 1 is characterized in that: The output end of the controller (2) is electrically connected to the input end of the solenoid valve (14), and the inner wall of the filter plate (9) is provided with a plurality of holes, which are evenly distributed on the inner wall of the filter plate (9).
5. The integrated asphalt high-efficiency shearing and stirring processing device according to claim 4 is characterized in that: The output end of the controller (2) is electrically connected to the input end of the first motor (6), the outer wall of the spiral rod (15) is in contact with the inner wall of the discharge pipe (3), and a discharge port (4) is fixedly installed on the outer edge of the discharge pipe (3).
6. The integrated asphalt high-efficiency shearing and stirring processing device according to claim 1 is characterized in that: The inner wall of the lower material bin (5) is provided with a slide groove, and the inner wall of the slide groove is slidably connected with the outer wall of the filter plate (9).