A highly efficient and fully automatic spraying equipment for brake discs

Abstract

The utility model discloses a brake disc efficient and fully automatic spraying equipment, which belongs to the technical field of brake disc processing equipment, and comprises a frame, the upper part of the frame is rotatably connected with a sprocket, the upper side of the frame is provided with a supporting wheel, the sprocket is symmetrically fixedly connected to the outer end of the supporting wheel, the upper part of the frame is fixedly connected with a reduction motor, the rotor of the reduction motor is fixedly connected to the sprocket, the outer parts of the supporting wheel and the sprocket are covered with a masking belt, a robot is used to put the brake disc on the masking belt, the sprocket is driven to rotate by the reduction motor, the brake disc is moved to a spray head by the sprocket, the lower part of the brake disc is sprayed by the spray head, the masking belt covers the non-painted part of the brake disc, and after the spraying is completed, the sprocket is driven to rotate by the reduction motor, the masking belt is driven by the sprocket to turn the brake disc away, and then the sprayed brake disc is removed by the robot, so as to facilitate the automatic spraying of the brake disc and improve the practicality.

Description

Technical Field

[0001] The utility model belongs to the technical field of brake disc processing equipment, and in particular relates to a high-efficiency full-automatic spraying equipment for brake discs. Background Art

[0002] When spraying the brake disc, you need to use tools to cover the non-sprayed part of the brake disc, and then spray the middle part.

[0003] Since the tool needs to be manually covered at the non-spraying part each time spraying is performed, and then spraying is performed by semi-automatic equipment or manually, the practicality of conventional brake disc spraying equipment is relatively low.

[0004] To this end, we proposed a brake disc efficient fully automatic spraying equipment to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the problem of relatively low practicability of conventional brake disc spraying equipment, and proposes a high-efficiency fully automatic brake disc spraying equipment.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A highly efficient and fully automatic spraying equipment for brake discs, comprising a frame, wherein the upper part of the frame is rotatably connected to a sprocket, a support wheel is provided on the upper side of the frame, the sprocket is symmetrically fixedly connected to the outer end of the support wheel, the upper part of the frame is fixedly connected to a reduction motor, the rotor of the reduction motor is fixedly connected to the sprocket, the outer part of the support wheel and the sprocket is covered with a shielding belt, the sprocket is meshed with the shielding belt, and the upper inner end of the frame is fixedly connected to a spray head. The brake disc is placed on the shielding belt by a manipulator, the sprocket is driven to rotate by the reduction motor, the brake disc is moved to the spray head by the sprocket, the lower part of the brake disc is sprayed by the spray head, the shielding belt shields the non-painted part of the brake disc, and after the spraying is completed, the sprocket is driven to rotate by the reduction motor, the shielding belt is driven by the sprocket to turn the brake disc away, and the sprayed brake disc is removed by the manipulator, so as to facilitate the automatic spraying of the brake disc.

[0008] Preferably, a reinforcement rod is fixedly connected to the lower part of the frame, so as to increase the stability of the lower structure of the frame.

[0009] Preferably, the upper end of the frame is fixedly connected with a first fixing frame and a camera, the lower end of the first fixing frame is fixedly connected to the frame, and the camera is fixedly connected to the upper end of the first fixing frame. The camera is used to collect image information of the brake disc, and when the brake disc is located directly below the camera, it is determined that the brake disc is located on the nozzle, which facilitates the intelligent control device to determine the position of the brake disc.

[0010] Preferably, the support wheel comprises a wheel body, and the outer circumference of the wheel body is evenly hollowed out to form an escape groove, which is used to escape the lower end of the brake disc, so as to facilitate stabilizing the brake disc on the shielding belt.

[0011] Preferably, the shielding belt includes a chain and a belt, the outer periphery of the belt is hollowed out to form a sleeve, and the chain is symmetrically fixedly connected to the side end of the belt. The sprocket is driven to rotate by a reduction motor, the wheel body is driven to rotate by the sprocket, the chain is driven to rotate by the wheel body, the belt is driven to rotate by the chain, the brake disc is driven to move by the belt, and the belt is used to shield excess spray paint, so as to facilitate paint blocking.

[0012] Preferably, the spray head includes a fixed disc, a nozzle and a second fixed frame, the fixed disc is fixedly connected to the middle of the second fixed frame, and the nozzle is evenly fixedly connected to the fixed disc. The nozzle is used to spray paint upwards so that the paint adheres upwards to the lower end of the brake disc, which is convenient for spraying paint on the brake disc.

[0013] Preferably, the spray head further comprises a docking nozzle, which is fixedly connected to the lower end of the nozzle, so as to facilitate the connection of the nozzle with an external spraying equipment pipeline.

[0014] In summary, the technical effects and advantages of the utility model are as follows:

[0015] 1. Use the robot to put the brake disc on the masking tape, drive the sprocket to rotate through the reduction motor, move the brake disc to the nozzle through the sprocket, spray the lower part of the brake disc through the nozzle, and use the masking tape to cover the non-painted part of the brake disc. After the spraying is completed, drive the sprocket to rotate through the reduction motor, drive the masking tape to turn the brake disc away through the sprocket, and then remove the sprayed brake disc through the robot, which is convenient for automatic spraying of the brake disc and improves practicality.

[0016] 2. Use the camera to collect image information of the brake disc. When the brake disc is located directly below the camera, it is determined that the brake disc is located on the nozzle, which makes it easier for the intelligent control device to determine the position of the brake disc.

[0017] 3. Use the reduction motor to drive the sprocket to rotate, drive the wheel body to rotate through the sprocket, drive the chain to rotate through the wheel body, drive the belt to rotate through the chain, drive the brake disc to move through the belt, and use the belt to block excess paint for easy paint blocking. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the support wheel structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the shielding belt structure of the utility model;

[0021] Figure 4 This is a schematic diagram of the nozzle structure of the utility model.

[0022] In the figure: 1. frame; 2. support wheel; 3. shielding belt; 4. nozzle; 5. reduction motor; 6. sprocket; 7. first fixed frame; 8. camera; 9. reinforcement rod; 10. brake disc; 21. wheel body; 22. avoidance groove; 31. chain; 32. belt; 33. sleeve; 41. fixed plate; 42. nozzle; 43. docking nozzle; 44. second fixed frame. DETAILED DESCRIPTION

[0023] The technical solutions in the utility model embodiments will be described clearly and completely below in conjunction with the drawings in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, rather than all of the embodiments.

[0024] Reference Figure 1 A brake disc efficient fully automatic spraying equipment comprises a frame 1, the upper part of the frame 1 is rotatably connected to a sprocket 6, the upper side of the frame 1 is provided with a support wheel 2, the sprocket 6 is symmetrically fixedly connected to the outer end of the support wheel 2, the upper part of the frame 1 is fixedly connected to a reduction motor 5, the rotor of the reduction motor 5 is fixedly connected to the sprocket 6, the outer parts of the support wheel 2 and the sprocket 6 are covered with a shielding belt 3, the sprocket 6 is meshed with the shielding belt 3, a brake disc 10 is clamped on the shielding belt 3, and the upper inner end of the frame 1 is fixedly connected to a spray head 4.

[0025] Reference Figure 1 The lower part of the frame 1 is fixedly connected with a reinforcing rod 9. The reinforcing rod 9 is used to increase the stability of the lower structure of the frame 1.

[0026] Reference Figure 1 The upper end of the frame 1 is fixedly connected with a first fixing frame 7 and a camera 8, the lower end of the first fixing frame 7 is fixedly connected to the frame 1, and the camera 8 is fixedly connected to the upper end of the first fixing frame 7. The camera 8 is used to collect image information of the brake disc 10. When the brake disc 10 is located directly below the camera 8, it is determined that the brake disc 10 is located on the nozzle 4.

[0027] Reference Figure 1 and 2 The supporting wheel 2 includes a wheel body 21, and the outer periphery of the wheel body 21 is evenly hollowed out to open an escape groove 22. The escape groove 22 is used to escape the lower end of the brake disc 10, so that the brake disc 10 is stabilized on the shielding belt 3.

[0028] Reference Figure 1 , 23, the shielding belt 3 includes a chain 31 and a belt 32, the outer periphery of the belt 32 is hollowed out to open a sleeve 33, the chain 31 is sleeved on the sprocket 6, the belt 32 is sleeved outside the wheel body 21, and the chain 31 is symmetrically fixedly connected to the side ends of the belt 32. The reduction motor 5 is used to drive the sprocket 6 to rotate, the sprocket 6 drives the wheel body 21 to rotate, the wheel body 21 drives the chain 31 to rotate, the chain 31 drives the belt 32 to rotate, and the belt 32 drives the brake disc 10 to move, and the belt 32 is used to shield the excess spray paint.

[0029] Reference Figure 1 and 4 The spray head 4 includes a fixed plate 41, a nozzle 42 and a second fixed frame 44. The second fixed frame 44 is fixedly connected to the upper inner end of the frame 1. The fixed plate 41 is fixedly connected to the middle of the second fixed frame 44. The nozzle 42 is evenly fixedly connected to the fixed plate 41. The paint is sprayed upward by the nozzle 42 so that the paint adheres to the lower end of the brake disc 10 upward.

[0030] Reference Figure 1 and 4 The nozzle 4 also includes a docking nozzle 43, which is connected to an external spraying equipment pipeline, and the docking nozzle 43 is fixedly connected to the lower end of the nozzle 42. The docking nozzle 43 facilitates the connection of the nozzle 42 with the external spraying equipment pipeline.

[0031] Working principle: Use a manipulator to put the brake disc 10 on the masking tape 3, drive the sprocket 6 to rotate through the reduction motor 5, move the brake disc 10 to the nozzle 4 through the sprocket 6, spray the lower part of the brake disc 10 through the nozzle 4, and use the special price group masking tape 3 to shield the non-painted parts of the brake disc 10. After the spraying is completed, drive the sprocket 6 to rotate through the reduction motor 5, drive the masking tape 3 to turn the brake disc 10 away through the sprocket 6, and then remove the sprayed brake disc 10 through the manipulator to realize automatic spraying of the brake disc 10.

[0032] The above is only a preferred specific implementation method of the utility model, but the protection scope of the utility model is not limited to it. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the utility model according to the technical scheme and utility model concept of the utility model, which should be covered by the protection scope of the utility model.

[0033] The description briefly mentions the application direction of the utility model for the prior art that is known to those skilled in the art and has not been changed, and combines it with the utility model to form a complete technology; the description avoids over-popularizing the technology familiar to those skilled in the art, and is used to assist those skilled in the art to quickly understand the main content of the utility model.

Claims

1. A brake disc efficient fully automatic spraying equipment, characterized by: The invention comprises a frame (1), the upper part of which is rotatably connected to a sprocket (6), the upper side of which is provided with a support wheel (2), the sprocket (6) being symmetrically fixedly connected to the outer end of the support wheel (2), the upper part of which is fixedly connected to a reduction motor (5), the rotor of which is fixedly connected to the sprocket (6), the outer parts of the support wheel (2) and the sprocket (6) being covered with a shielding belt (3), the sprocket (6) being meshed with the shielding belt (3), and the inner end of the upper part of the frame (1) being fixedly connected to a nozzle (4).

2. The brake disc efficient fully automatic spraying equipment according to claim 1 is characterized by: A reinforcement rod (9) is fixedly connected to the lower part of the frame (1).

3. The brake disc efficient fully automatic spraying equipment according to claim 1 is characterized by: The upper end of the frame (1) is fixedly connected to a first fixing frame (7) and a camera (8); the lower end of the first fixing frame (7) is fixedly connected to the frame (1); and the camera (8) is fixedly connected to the upper end of the first fixing frame (7).

4. The brake disc efficient fully automatic spraying equipment according to claim 1 is characterized by: The supporting wheel (2) comprises a wheel body (21), and the outer circumference of the wheel body (21) is evenly hollowed out to form avoidance grooves (22).

5. The brake disc efficient fully automatic spraying equipment according to claim 1 is characterized by: The shielding belt (3) comprises a chain (31) and a belt (32); the outer periphery of the belt (32) is hollowed out to provide a sleeve (33); and the chain (31) is symmetrically fixedly connected to the side ends of the belt (32).

6. The brake disc efficient fully automatic spraying equipment according to claim 1 is characterized by: The spray head (4) comprises a fixing plate (41), a nozzle (42) and a second fixing frame (44); the fixing plate (41) is fixedly connected to the middle part of the second fixing frame (44); and the nozzle (42) is evenly fixedly connected to the fixing plate (41).

7. The brake disc efficient fully automatic spraying equipment according to claim 6 is characterized by: The spray head (4) further comprises a docking nozzle (43), wherein the docking nozzle (43) is fixedly connected to the lower end of the nozzle (42).

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