A spraying device for processing electric heating pipe
By installing recycling components and pressure relief components in the spraying device for heating tube processing, the problems of nozzle maintenance difficulties and spray liquid overflow are solved, the recycling of spray liquid and the safe operation of equipment are realized, production efficiency is improved and costs are reduced.
Patent Information
- Application Number
- CN202420870588.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing spraying device for electric heating pipe processing is inconvenient to disassembly the nozzle, which is difficult to maintain and inconvenient to clean the recovery solution, resulting in problems such as overflow of the spray liquid and blockage of the nozzle.
By setting up recycling components and pressure relief components, ensure the continuity of the spraying process, realize the recycling of the spray liquid, and relieve pressure when the nozzle is blocked, preventing equipment from being damaged.
It improves the continuity of the spraying process, reduces the work burden of staff, realizes the recycling of spraying liquid, reduces production costs, and prevents equipment damage.
Smart Images

Figure CN222710000U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying devices, in particular to a spraying device for processing electric heating pipes. Background Art
[0002] The electric heating tube spraying device is a device specially designed for coating the surface of the electric heating tube with special coatings or insulating materials. During the production and processing of the electric heating tube, its surface needs to be coated. The existing spraying device for electric heating tube processing is not convenient for disassembling the nozzle, and the existing spraying device is not convenient for maintaining the nozzle. The nozzle disassembly process is time-consuming and labor-intensive, which greatly increases the workload of the staff, and is also not convenient for cleaning the recovered solution. The solution causes the recovered solution to remain inside the spraying device, which brings great inconvenience to the user.
[0003] In response to the above problems, the "A new type of spray device for processing electric heating tubes" with Chinese publication number: CN210474399U can facilitate disassembly of the spray nozzle while ensuring that it is firmly installed through the arrangement of connecting tubes, limit plates, pull rods, movable plates, springs, card plates, card slots, recovery boxes, removal outlets, fixed blocks, fixed rotating shafts and baffles, so that it is convenient for staff to maintain the spray nozzle, thereby ensuring that the spray device has a better spraying effect and reducing the workload of the staff. At the same time, it is also convenient for the staff to take out the recovery box and to clean the recovery box thoroughly to avoid the recovery solution remaining inside the recovery box to avoid contaminating the next recovery solution. The reinforcement rod is arranged to reinforce the spray shell to prevent the spray shell from tilting due to gravity or other external forces.
[0004] However, this type of spray device still has certain defects when in use. For example, when this type of spray device is used for a long time, it is necessary to always pay attention to the recovery of the spray liquid in the recovery box. Otherwise, when the spray liquid in the recovery box is full, it will overflow from the recovery box and cause certain waste. In addition, when the existing spray device is in use, solid particles, impurities or condensates may exist in the paint. These substances are easy to gather in the nozzle and clog the nozzle, thereby causing the internal pressure of the equipment to increase, resulting in damage to the pump. Utility Model Content
[0005] The utility model aims to solve the shortcomings existing in the background technology and provides a spraying device for electric heating tube processing. In order to solve the above problems, through the setting of a recovery component, the continuity of the spraying process can be ensured, and temporary shutdowns caused by a full recovery box can be avoided. At the same time, the recycling of the spray liquid can be realized, and through the setting of a pressure relief component, the pressure inside the spray box can be relieved in time when the nozzle is blocked, preventing the spray box and the pump from being damaged due to excessive internal pressure, and alerting the user of abnormal nozzle operation.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spray device for processing electric heating tubes, comprising: a spray box, a spray box is arranged inside the spray box, a plurality of nozzles are arranged below the spray box, a recovery box is arranged inside the spray box, a spray liquid storage box is arranged on one side of the spray box, a recovery component is arranged between the spray box and the spray box, which is used for recovering the spray liquid, and a pressure relief component is arranged inside the spray box, which is used for relieving the pressure of the spray box when the plurality of nozzles are working abnormally.
[0007] Furthermore, the recovery component includes: two blocking chambers opened inside the recovery box, one side of the inner wall of the two blocking chambers is provided with a drainage hole, the inside of the two blocking chambers is provided with a sealing rubber block, two support rods are provided inside the spray box, one side of the two blocking chambers is provided with a loop pipe a, and one end of the two loop pipes a is connected to the spray liquid storage tank, a plurality of limiting holes are opened inside the spray box, the bottom of the recovery box is provided with limiting rods corresponding to the number of the limiting holes, and the bottom ends of the plurality of limiting rods respectively extend into the inside of the limiting holes, and the outer sides of the plurality of limiting rods are provided with springs.
[0008] Furthermore, two supporting plates are provided inside the recovery box, a filter screen is provided inside the recovery box, and the filter screen is located on the top of the two supporting plates.
[0009] Furthermore, one side of the two sealing rubber blocks is fixedly connected to a limit plate, and the top ends of the two support rods extend into the blocking cavity respectively and are fixedly connected to the two limit plates respectively.
[0010] Furthermore, the pressure relief assembly includes: a pump arranged on the top of the spray box, a liquid suction pipe is provided on one side of the pump, and one end of the liquid suction pipe is connected to the spray liquid storage tank, a guide pipe is connected to the bottom of the pump, and the bottom end of the guide pipe is fixedly connected to the spray box, a pressure relief box arranged on the top of the spray box, a pressure relief chamber is opened inside the pressure relief box, a pressure relief hole is opened at the bottom of the inner wall of the pressure relief chamber, and the pressure relief chamber is communicated with the spray box through the pressure relief hole, a sealing plate is provided inside the pressure relief chamber, a sealing ring is provided at the bottom of the sealing plate, an extrusion strip is fixedly connected to the top of the sealing plate, a compression spring is provided on the outer side of the extrusion strip, and the compression spring is located inside the pressure relief chamber, a return pipe b is connected to one side of the pressure relief box, and one end of the return pipe b is connected to the spray liquid storage tank.
[0011] Furthermore, an extrusion cavity is opened inside the pressure relief box, the top end of the extrusion strip extends into the extrusion cavity, a buzzer switch is arranged inside the extrusion cavity, a buzzer cavity is opened inside the pressure relief box, a buzzer is arranged inside the buzzer cavity, and the buzzer switch is connected to the buzzer through an electric wire.
[0012] Furthermore, a plurality of connecting water pipes are provided at the bottom of the spray box, and the bottom ends of the plurality of connecting water pipes are respectively connected to the plurality of spray heads.
[0013] The utility model provides a spraying device for electric heating pipe processing, which has the following beneficial effects:
[0014] The utility model has the advantages that, by setting the recovery component, the continuity of the spraying process can be ensured, temporary shutdown caused by full recovery box can be avoided, production efficiency can be improved, and at the same time, the recycling of the spraying liquid can be realized, the loss of the spraying liquid can be reduced, and the production cost can be reduced;
[0015] Secondly, through the setting of the pressure relief component, when the nozzle is blocked, the pressure inside the spray box can be relieved in time, and the spray liquid inside the spray box can be returned to the spray liquid storage tank to prevent the spray box and the pump from being damaged due to excessive internal pressure. At the same time, the user can be alerted by the buzzer that the nozzle is working abnormally. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 It is a sectional view of the overall structure of the utility model.
[0018] Figure 3 It is a side view of the overall structure of the utility model.
[0019] Figure 4 This is a cross-sectional view of the recycling box structure of the utility model.
[0020] Figure 5 This is a schematic diagram of the recycling box structure of the utility model.
[0021] Figure 6 This is a schematic diagram of the sealing plate structure of the utility model.
[0022] Figure 7 For the utility model Figure 2 Enlarged view of point A in .
[0023] Figure 8 For the utility model Figure 2 Enlarged view of point B in .
[0024] Fig. 9 For the utility model Figure 4 Enlarged view of point C in the figure.
[0025] Figure 1-9In: 1. Spray box; 101. Spray liquid storage box; 102. Pump; 103. Guide pipe; 104. Extraction pipe; 105. Limit hole; 106. Support rod; 2. Recovery box; 201. Support plate; 202. Filter; 203. Limit rod; 204. Spring; 205. Blocking chamber; 206. Limit plate; 207. Sealing rubber block; 208. Drain hole; 209. Return pipe a; 3. Spray box; 301. Connecting water pipe; 302. Spray head; 4. Pressure relief box; 401. Buzzer chamber; 402. Buzzer; 403. Extrusion chamber; 404. Buzzer switch; 405. Pressure relief chamber; 406. Blocking plate; 407. Compression spring; 408. Extrusion strip; 409. Pressure relief hole; 5. Return pipe b. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.
[0027] The disclosure below provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the various specific processes and material examples provided by the present application, but those of ordinary skill in the art can appreciate the application of other processes and / or the use of other materials.
[0028] The embodiment of the present application provides a spray device for processing electric heating tubes. This spray device for processing electric heating tubes can ensure the continuity of the spraying process through the setting of a recovery component, avoid temporary shutdowns due to a full recovery box, and realize the recycling of the spray liquid. Through the setting of a pressure relief component, when the nozzle is blocked, the pressure inside the spray box can be relieved in time to prevent the spray box and the pump from being damaged due to excessive internal pressure, and to alert the user that the nozzle is working abnormally. The following is a detailed description of the spray device for processing electric heating tubes. It should be noted that the description order of the following embodiments does not limit the preferred order of the embodiments.
[0029] The present application is described in detail below with reference to the accompanying drawings and specific implementation methods.
[0030] Example 1
[0031] See also Figure 1-9 In this embodiment, a spray device for processing electric heating tubes is provided, including: a spray box 1, a spray box 3 is provided inside the spray box 1, a plurality of nozzles 302 are provided below the spray box 3, a recovery box 2 is provided inside the spray box 1, and a spray liquid storage box 101 is provided on one side of the spray box 1; a recovery component provided between the spray box 1 and the spray box 3, for recovering the spray liquid; and a pressure relief component provided inside the spray box 1, for relieving the pressure of the spray box 3 when the plurality of nozzles 302 are working abnormally.
[0032] Among them, by setting up the recycling component, the continuity of the spraying process can be ensured, the temporary shutdown caused by the full load of the recycling box 2 can be avoided, the production efficiency can be improved, and at the same time, the recycling of the spraying liquid can be realized, the loss of the spraying liquid can be reduced, and the production cost can be reduced;
[0033] Secondly, through the setting of the pressure relief component, when the nozzle 302 is blocked, the pressure inside the spray box 3 can be relieved in time, and the spray liquid inside the spray box 3 can be returned to the spray liquid storage tank 101 to prevent the spray box 3 and the pump 102 from being damaged due to excessive internal pressure. At the same time, the buzzer 402 can be used to alert the user that the nozzle 302 is working abnormally.
[0034] Example 2
[0035] On the basis of Example 1, the recovery component includes: two plugging cavities 205 opened inside the recovery box 2, one side of the inner wall of the two plugging cavities 205 is provided with a drain hole 208, the two plugging cavities 205 are provided with a sealing rubber block 207, two support rods 106 are provided inside the spray box 1, one side of the two plugging cavities 205 is provided with a loop pipe a209, and one end of the two loop pipes a209 is connected to the spray liquid storage box 101; a plurality of limiting holes 105 opened inside the spray box 1, and the bottom of the recovery box 2 is provided with a limiting hole 105. 05 corresponding number of limiting rods 203, and the bottom ends of the plurality of limiting rods 203 respectively extend into the limiting holes 105, and the outer sides of the plurality of limiting rods 203 are sleeved with springs 204; two support plates 201 are arranged inside the recycling box 2, and a filter screen 202 is arranged inside the recycling box 2, and the filter screen 202 is located on the top of the two support plates 201; one side of the two sealing rubber blocks 207 is fixedly connected to the limiting plate 206, and the top ends of the two support rods 106 respectively extend into the sealing cavity 205, and are fixedly connected to the two limiting plates 206 respectively.
[0036] When in use, the user can clamp the electric heating tube through the clamping block inside the spray box 1, and then start the pump 102 to extract the spray liquid in the spray liquid storage box 101, so that the spray liquid passes through the liquid extraction pipe 104 and the guide pipe 103, enters the spray box 3, and then enters the multiple nozzles 302 through multiple connecting water pipes 301, and is sprayed onto the electric heating tube from the multiple nozzles 302. At this time, the spray liquid that does not adhere to the electric heating tube will fall into the recovery box 2 and be filtered by the filter net 202 inside the recovery box 2. As the spray liquid in the recovery box 2 accumulates, The recovery box 2 and the spray liquid inside it will squeeze the multiple springs 204 at the bottom of the recovery box 2, causing the limiting rod 203 at the bottom of the recovery box 2 to move downward along the limiting hole 105. Since the support rod 106 is fixed inside the spray box 1, when the recovery box 2 moves downward, the support rod 106 remains stationary. At this time, the sealing rubber block 207 is moved away from one side of the drain hole 208, so that the recovery box 2 is connected to the blocking cavity 205, and then the spray liquid inside the recovery box 2 flows back to the inside of the spray liquid storage tank 101 through the return pipe a209, thereby realizing the recycling of the spray liquid.
[0037] Example 3
[0038] On the basis of Example 1, the pressure relief component includes: a pump 102 arranged on the top of the spray box 1, a liquid extraction pipe 104 is provided on one side of the pump 102, and one end of the liquid extraction pipe 104 is connected to the spray liquid storage box 101, a guide pipe 103 is connected to the bottom of the pump 102, and the bottom end of the guide pipe 103 is fixedly connected to the spray box 3; a pressure relief box 4 arranged on the top of the spray box 3, a pressure relief chamber 405 is provided inside the pressure relief box 4, a pressure relief hole 409 is provided at the bottom of the inner wall of the pressure relief chamber 405, and the pressure relief chamber 405 is communicated with the spray box 3 through the pressure relief hole 409, a sealing plate 406 is provided inside the pressure relief chamber 405, a sealing ring is provided at the bottom of the sealing plate 406, and an extrusion strip 408 is fixedly connected to the top of the sealing plate 406 A compression spring 407 is sleeved on the outside of the extrusion strip 408, and the compression spring 407 is located inside the pressure relief chamber 405. A return pipe b5 is connected to one side of the pressure relief box 4, and one end of the return pipe b5 is connected to the spray liquid storage tank 101; an extrusion chamber 403 is opened inside the pressure relief box 4, and the top of the extrusion strip 408 extends into the extrusion chamber 403. A buzzer switch 404 is provided inside the extrusion chamber 403. A buzzer chamber 401 is opened inside the pressure relief box 4. A buzzer 402 is provided inside the buzzer chamber 401, and the buzzer switch 404 is connected to the buzzer 402 through an electric wire; a plurality of connecting water pipes 301 are provided at the bottom of the spray box 3, and the bottom ends of the plurality of connecting water pipes 301 are respectively connected to a plurality of nozzles 302.
[0039] When the electric heating tube is being sprayed and the nozzle 302 is blocked, the spray liquid drawn into the spray box 3 through the pump 102 will gradually accumulate and form a certain pressure. When the pressure reaches the moving level, the spray liquid will squeeze the sealing plate 406, so that the sealing plate 406 is moved away from the pressure relief hole 409. At this time, the compression spring 407 is squeezed by the sealing plate 406, driving the squeezing bar 408 to move upward and press the buzzer switch 404, starting the buzzer 402 to alert the user that the nozzle 302 is working abnormally. At the same time, the spray liquid entering the pressure relief chamber 405 will flow back to the inside of the spray liquid storage tank 101 through the reflux pipe b5, thereby realizing the pressure relief of the spray box 3.
[0040] In addition, a control panel is provided on one side of the spray box 1, and the control panel can control the start and stop of the pump 102 and the buzzer 402, and the power of the spray device is provided by an external power supply.
[0041] The control program involved in the present utility model can be implemented by those skilled in the art according to the same or similar principles in the prior art, and this part is not the innovation of the present utility model.
[0042] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0043] The above is a detailed introduction to a spraying device for electric heating tube processing provided in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A spraying device for electric heating tube processing, characterized in that: include: A spray box (1), wherein a spray box (3) is provided inside the spray box (1), a plurality of spray heads (302) are provided below the spray box (3), a recovery box (2) is provided inside the spray box (1), and a spray liquid storage box (101) is provided on one side of the spray box (1); A recovery component provided between the spray box (1) and the spray box (3), used for recovering the spray liquid; and A pressure relief component arranged inside the spray box (1) is used to relieve pressure in the spray box (3) when the plurality of spray heads (302) are working abnormally.
2. The spraying device for electric heating tube processing according to claim 1, characterized in that: The recycling assembly comprises: Two blocking chambers (205) are provided inside the recovery box (2), one side of the inner wall of the two blocking chambers (205) is provided with a drain hole (208), the inside of the two blocking chambers (205) is provided with a sealing rubber block (207), the inside of the spray box (1) is provided with two support rods (106), one side of the two blocking chambers (205) is provided with a loop pipe a (209), and one end of the two loop pipes a (209) is connected to the spray liquid storage box (101); A plurality of limiting holes (105) are provided inside the spray box (1); a number of limiting rods (203) corresponding to the number of the limiting holes (105) are provided at the bottom of the recovery box (2); the bottom ends of the plurality of limiting rods (203) extend into the interior of the limiting holes (105) respectively; and a spring (204) is sleeved on the outside of the plurality of limiting rods (203).
3. The spraying device for processing electric heating tubes according to claim 1, characterized in that: Two support plates (201) are provided inside the recovery box (2), a filter screen (202) is provided inside the recovery box (2), and the filter screen (202) is located on top of the two support plates (201).
4. The spraying device for processing electric heating tubes according to claim 2, characterized in that: One side of the two sealing rubber blocks (207) is fixedly connected to the limit plate (206), and the top ends of the two support rods (106) extend into the blocking cavity (205) and are fixedly connected to the two limit plates (206).
5. The spraying device for processing electric heating tubes according to claim 1, characterized in that: The pressure relief assembly comprises: A pump (102) is arranged on the top of the spray box (1), a liquid extraction pipe (104) is provided on one side of the pump (102), and one end of the liquid extraction pipe (104) is connected to the spray liquid storage box (101), a guide pipe (103) is connected to the bottom of the pump (102), and the bottom end of the guide pipe (103) is fixedly connected to the spray box (3); A pressure relief box (4) is arranged on the top of the spray box (3), a pressure relief chamber (405) is provided inside the pressure relief box (4), a pressure relief hole (409) is provided at the bottom of the inner wall of the pressure relief chamber (405), and the pressure relief chamber (405) is communicated with the spray box (3) through the pressure relief hole (409), a sealing plate (406) is provided inside the pressure relief chamber (405), a sealing ring is provided at the bottom of the sealing plate (406), an extrusion strip (408) is fixedly connected to the top of the sealing plate (406), a compression spring (407) is sleeved on the outer side of the extrusion strip (408), and the compression spring (407) is located inside the pressure relief chamber (405), a return pipe b (5) is connected to one side of the pressure relief box (4), and one end of the return pipe b (5) is connected to the spray liquid storage tank (101).
6. The spraying device for processing electric heating tubes according to claim 5, characterized in that: An extrusion chamber (403) is provided inside the pressure relief box (4), the top end of the extrusion strip (408) extends into the extrusion chamber (403), a buzzer switch (404) is provided inside the extrusion chamber (403), a buzzer chamber (401) is provided inside the pressure relief box (4), a buzzer (402) is provided inside the buzzer chamber (401), and the buzzer switch (404) is connected to the buzzer (402) via an electric wire.
7. The spraying device for processing electric heating tubes according to claim 1, characterized in that: A plurality of connecting water pipes (301) are provided at the bottom of the spray box (3), and the bottom ends of the plurality of connecting water pipes (301) are respectively connected to the plurality of spray heads (302).
Citation Information
Patent Citations
Novel spraying device for electric heating tube machining
CN210474399U