Conveying device for gear forgings

By designing a conveyor for gear forgings that include identifying cameras, cylinders and partitions, automatic screening of gear forgings of different models is realized, solving the problem of the inability to screen gear forgings in the prior art, and reducing production costs and installation complexity.

CN222710237UActive Publication Date: 2025-04-04CHANGZHOU JIANGNAN WANLI MASCH FITTINGS CO LTD
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Patent Information

Application Number
CN202420611870.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-04-04
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

The existing conveyors cannot screen gear forgings, resulting in the need of multiple conveyors to convey different models of gear forgings, increasing production costs and installation complexity.

Method used

A conveying device for gear forgings is designed, including identifying the camera, cylinder and partition. By identifying the camera to identify the size of the material, the main control module controls the cylinder expansion and contraction, and the partitions separate different types of materials to realize automatic screening.

Benefits of technology

Automatic screening of different models of gear forgings is realized, reducing the installation complexity and production cost of the conveyor device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of conveying equipment, and specifically relates to a conveying device for gear forgings. The utility model comprises: a first conveying component, which comprises: a first conveying bracket; a second conveying component, which comprises: a second conveying bracket connected to the first conveying bracket; an identification component, which comprises: an identification camera arranged above the first conveying bracket; a screening component, which comprises: a partition and a cylinder for driving the partition to move up and down; a main control module electrically connected to the identification camera and the cylinder respectively, and controls the extension and contraction of the cylinder by acquiring identification data uploaded by the identification camera, so that the partition separates materials of different types. The conveying device for gear forgings acquires the identification data uploaded by the identification camera through the main control module, controls the extension and contraction of the cylinder, so that the partition separates materials of different types, thereby achieving the effect of automatically screening materials of different types, reducing the installation of the conveying device, and reducing the production and conveying cost.
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Description

Technical Field

[0001] The utility model belongs to the technical field of conveying equipment, and in particular relates to a conveying device for gear forgings. Background Art

[0002] Gears are a type of component used on a large scale in the transmission field. The process of gear processing is complex and diverse, and it is often necessary to use a conveying device to move the gears from the processing equipment of the previous process to the processing equipment of the next process. Therefore, conveying equipment is widely used in gear processing.

[0003] The existing conveying device only provides a simple conveying function and cannot screen the conveyed gear forgings. Multiple conveying devices are still needed to convey gear forgings of different types. The installation position is limited and the production cost is increased, and the practicality is poor.

[0004] Therefore, in order to solve the above problems, it is necessary to design a conveying device for gear forgings. Utility Model Content

[0005] The utility model aims to provide a conveying device for gear forgings, so as to solve the technical problem that the existing conveying device cannot screen the gear forgings.

[0006] In order to solve the above technical problems, the utility model provides a conveying device for gear forgings, comprising:

[0007] The first conveying assembly comprises: a first conveying bracket and a plurality of first conveying rollers arranged on the first conveying bracket;

[0008] The second conveying assembly comprises: a second conveying bracket connected to the first conveying bracket and a plurality of second conveying rollers arranged on the second conveying bracket;

[0009] The identification component disposed on the first conveying bracket includes: an identification camera disposed above the first conveying bracket;

[0010] A screening assembly arranged on the first conveying support comprises: a partition and a cylinder for driving the partition to move up and down;

[0011] The main control module, which is electrically connected to the recognition camera and the cylinder respectively, controls the extension and retraction of the cylinder by acquiring the recognition data uploaded by the recognition camera, so that the partition can separate materials of different types.

[0012] Furthermore, the identification component further comprises: a first support frame arranged on the first conveying support;

[0013] The recognition camera is arranged on the first supporting frame.

[0014] Furthermore, the screening assembly further comprises: a second support frame arranged on the first conveying support frame;

[0015] The cylinder is arranged above the second support frame; and

[0016] The partition is arranged below the second supporting frame.

[0017] Furthermore, the separator comprises: a frame connected to the cylinder and a plurality of guide rollers arranged in the frame.

[0018] Furthermore, the first conveying assembly further comprises: a first motor disposed on the first conveying bracket;

[0019] The first motor is suitable for driving any first conveying roller to rotate.

[0020] Further, a first gear is provided on one side of each of the first conveying rollers;

[0021] A plurality of second gears are provided on one side of the first conveying bracket; wherein

[0022] The second gear is disposed between adjacent first gears; and

[0023] The second gear is meshed with two adjacent first gears.

[0024] Furthermore, the second conveying assembly further comprises: a second motor disposed on the second conveying bracket;

[0025] The second motor is suitable for driving any second conveying roller to rotate.

[0026] Further, a third gear is provided on one side of each of the second conveying rollers;

[0027] A plurality of fourth gears are provided on one side of the second conveying bracket; wherein

[0028] The fourth gear is disposed between adjacent third gears; and

[0029] The fourth gear is meshed with two adjacent third gears.

[0030] The beneficial effects of the utility model are:

[0031] (I) In the utility model, when the material is conveyed to the bottom of the identification camera on the first conveying roller, the identification camera identifies the size of the material and uploads the identification data to the main control module. The main control module controls the extension and contraction of the cylinder according to the identification data uploaded by the identification camera. When the material is large, the main control module controls the retraction of the cylinder, and the large material is normally conveyed on the first conveying roller. When the material is small, the main control module controls the extension of the cylinder, and the cylinder drives the partition to move downward to block the conveyance of the small material. Under the conveying state of the first conveying roller and the blocking of the guide roller of the partition, the small material moves to the second conveying roller. Through the above steps, the automatic screening of materials of different types is achieved, the installation of the conveying device is reduced, and the production and conveying cost is reduced.

[0032] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by practicing the utility model. The purpose and other advantages of the utility model are realized and obtained by the structures particularly pointed out in the description and the drawings.

[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0035] Figure 1 It is a three-dimensional preferred embodiment of the overall utility model. Figure 1 ;

[0036] Figure 2 yes Figure 1 A partial enlarged view of the middle A area;

[0037] Figure 3 It is a three-dimensional preferred embodiment of the overall utility model. Figure 2 .

[0038] In the figure:

[0039] A first conveying assembly 1, a first conveying bracket 11, a first conveying roller 12, a first motor 13, a first gear 14, and a second gear 15;

[0040] A second conveying assembly 2, a second conveying bracket 21, a second conveying roller 22, a second motor 23, a third gear 24, and a fourth gear 25;

[0041] Recognition component 3, recognition camera 31, first support frame 32;

[0042] Screening assembly 4, partition 41, frame 411, guide roller 412, cylinder 42, second support frame 43. DETAILED DESCRIPTION

[0043] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0044] like Figures 1 to 3 As shown, this embodiment provides a conveying device for gear forgings, comprising:

[0045] A first conveying assembly 1, comprising: a first conveying bracket 11 and a plurality of first conveying rollers 12 arranged on the first conveying bracket 11; a second conveying assembly 2, comprising: a second conveying bracket 21 connected to the first conveying bracket 11 and a plurality of second conveying rollers 22 arranged on the second conveying bracket 21; an identification assembly 3 arranged on the first conveying bracket 11, comprising: an identification camera 31 arranged above the first conveying bracket 11; a screening assembly 4 arranged on the first conveying bracket 11, comprising: a partition 41 and a cylinder 42 for driving the partition 41 to move up and down; The main control module, which is electrically connected to the recognition camera 31 and the cylinder 42 respectively, controls the extension and retraction of the cylinder 42 by acquiring the recognition data uploaded by the recognition camera 31, so that the partition 41 separates materials of different types; wherein a plurality of first conveying rollers 12 are connected to the first conveying bracket 11 with bearings, which is the most preferred embodiment; wherein a plurality of second conveying rollers 22 are connected to the second conveying bracket 21 with bearings, which is the most preferred embodiment; wherein both the first conveying roller 12 and the second conveying roller 22 are used for conveying materials; wherein the recognition camera 31 adopts but is not limited to an industrial camera; wherein the recognition camera 31 is suitable for collecting material size data, which is the most preferred embodiment.

[0046] The recognition component 3 further includes: a first support frame 32 arranged on the first conveying support 11 ; wherein the recognition camera 31 is arranged on the first support frame 32 .

[0047] The screening assembly 4 further includes: a second support frame 43 disposed on the first conveying support 11 ; wherein the cylinder 42 is disposed above the second support frame 43 ; and the partition 41 is disposed below the second support frame 43 .

[0048] The separator 41 includes: a frame 411 connected to the cylinder 42 and a plurality of guide rollers 412 arranged in the frame 411; wherein the guide rollers 412 and the frame 411 are connected by bearings as the most preferred method; wherein by arranging a plurality of guide rollers 412, the friction of the material during the transfer and conveying path is reduced.

[0049] The first conveying assembly 1 further includes: a first motor 13 disposed on the first conveying bracket 11 ; wherein the first motor 13 is suitable for driving any first conveying roller 12 to rotate.

[0050] A first gear 14 is provided on one side of each of the first conveying rollers 12; a plurality of second gears 15 are provided on one side of the first conveying bracket 11; wherein the second gear 15 is provided between adjacent first gears 14; and the second gear 15 is meshed with two adjacent first gears 14; wherein by providing the second gear 15 between adjacent first gears 14, when the first motor 13 drives the first conveying rollers 12 to rotate, the rotation directions of the first conveying rollers 12 are ensured to be consistent.

[0051] The second conveying assembly 2 further includes: a second motor 23 disposed on the second conveying bracket 21 ; wherein the second motor 23 is suitable for driving any second conveying roller 22 to rotate.

[0052] A third gear 24 is provided on one side of each second conveying roller 22; a plurality of fourth gears 25 are provided on one side of the second conveying bracket 21; wherein the fourth gear 25 is provided between adjacent third gears 24; and the fourth gear 25 is meshed with two adjacent third gears 24; wherein by providing the fourth gear 25 between adjacent third gears 24, when the second motor 23 drives the second conveying rollers 22 to rotate, the rotation directions of the second conveying rollers 22 are ensured to be consistent.

[0053] In this embodiment, when the material is conveyed on the first conveying roller 12 to the bottom of the identification camera 31, the identification camera 31 identifies the size of the material and uploads the identification data to the main control module. The main control module controls the extension and retraction of the cylinder 42 according to the identification data uploaded by the identification camera 31. When the material is large, the main control module controls the retraction of the cylinder 42, and the large material is normally conveyed on the first conveying roller 12. When the material is small, the main control module controls the extension of the cylinder 42, and the cylinder 42 drives the partition 41 to move downward to block the conveyance of small materials. Under the conveying state of the first conveying roller 12 and the blocking of the guide roller 412 of the partition 41, the small material moves to the second conveying roller 22. Through the above steps, the effect of automatically screening materials of different types, reducing the installation of conveying devices, and reducing production and conveying costs is achieved.

[0054] The various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0055] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0056] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0057] In the several embodiments provided in the present application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some communication interfaces, and the indirect coupling or communication connection of devices or units can be electrical, mechanical or other forms.

[0058] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0059] In addition, each functional unit in each embodiment of the present utility model may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.

[0060] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A conveying device for gear forgings, characterized in that: include: A first conveying assembly (1) comprising: a first conveying support (11) and a plurality of first conveying rollers (12) arranged on the first conveying support (11); A second conveying assembly (2), comprising: a second conveying support (21) connected to the first conveying support (11) and a plurality of second conveying rollers (22) arranged on the second conveying support (21); An identification component (3) disposed on the first conveying support (11), comprising: an identification camera (31) disposed above the first conveying support (11); A screening assembly (4) disposed on the first conveying support (11), comprising: a partition (41) and a cylinder (42) for driving the partition (41) to move up and down; A main control module electrically connected to the recognition camera (31) and the cylinder (42) respectively controls the extension and retraction of the cylinder (42) by acquiring recognition data uploaded by the recognition camera (31), so that the separator (41) separates materials of different types.

2. The conveying device for gear forgings according to claim 1, characterized in that: The identification component (3) further comprises: a first support frame (32) arranged on the first conveying support (11); wherein The recognition camera (31) is arranged on a first support frame (32).

3. The conveying device for gear forgings according to claim 2, characterized in that: The screening assembly (4) further comprises: a second support frame (43) arranged on the first conveying support frame (11); wherein The cylinder (42) is arranged above the second support frame (43); and The partition (41) is arranged below the second support frame (43).

4. The conveying device for gear forgings according to claim 3, characterized in that: The separator (41) comprises a frame (411) connected to the cylinder (42) and a plurality of guide rollers (412) arranged in the frame (411).

5. The conveying device for gear forgings according to claim 4, characterized in that: The first conveying assembly (1) further comprises: a first motor (13) arranged on the first conveying bracket (11); wherein The first motor (13) is suitable for driving any first conveying roller (12) to rotate.

6. The conveying device for gear forgings according to claim 5, characterized in that: A first gear (14) is provided on one side of each of the first conveying rollers (12); A plurality of second gears (15) are provided on one side of the first conveying bracket (11); wherein The second gear (15) is arranged between adjacent first gears (14); and The second gear (15) meshes with two adjacent first gears (14).

7. The conveying device for gear forgings according to claim 6, characterized in that: The second conveying assembly (2) further comprises: a second motor (23) arranged on the second conveying bracket (21); wherein The second motor (23) is suitable for driving any second conveying roller (22) to rotate.

8. The conveying device for gear forgings according to claim 7, characterized in that: A third gear (24) is provided on one side of each of the second conveying rollers (22); A plurality of fourth gears (25) are provided on one side of the second conveying bracket (21); wherein The fourth gear (25) is arranged between adjacent third gears (24); and The fourth gear (25) meshes with two adjacent third gears (24).