A punching mechanism for convenient waste removal

By designing a punching mechanism including a cleaning and recycling device, a cooling device and a protective component, the problem of scrap locking and accumulation in the steel pipe punching machine is solved, and the reuse of waste and wastewater is realized, the impact of high temperature is reduced, and the equipment life is extended.

CN222710584UActive Publication Date: 2025-04-04SUZHOU MAIYILIN ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202420454137.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-04-04
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

During the efficient punching process of existing steel pipe punching machines, waste is easily stuck in the through-trough, and the fixed position of the waste material falls, which leads to easy accumulation, causing blockage of the through-trough, affecting the punching efficiency and equipment life.

Method used

A punching mechanism is designed to facilitate the removal of waste, including a processing table, a cleaning and recycling device, a processing device, a cooling device and a protective component. The cleaning and recycling device realizes the filtration and reuse of waste and wastewater through a waste funnel, filter guide plate and circulation pump; the cooling device reduces the high temperature during the punching process through a water storage tank and a cooling water gun; the protective components protect the punching mechanism through a protective back plate and a door opening and closing plate and facilitate material operation.

Benefits of technology

It effectively solves the problems of scrap locking and accumulation, realizes the reuse of waste and wastewater, reduces the impact of high temperature during the punching process, extends the service life of the equipment, and improves punching efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a punching mechanism for conveniently removing waste, and relates to the technical field of punching mechanisms, including a processing table, a cleaning and recovery device is fixedly installed at the bottom of the processing table, a processing device is fixedly installed on the top surface of the processing table, a cooling device is fixedly installed on the top of the processing device, and a protective component is fixedly installed on the surface of the processing device. The utility model can filter the waste and wastewater generated by processing through a filter guide plate by setting a cleaning and recovery device, and can place purification materials at the bottom of the waste funnel, and then cooperate with a circulating pump to guide the water to a water storage tank, thereby realizing the reuse of water resources and saving resources; by setting a cooling device, when punching at high temperature, a cooling water gun can be used to draw water from the water storage tank to cool the processing site, so as to prevent high temperature from affecting the processing effect, and is not conducive to the long-term use of the punching equipment, and effectively prolongs the service life of the mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of punching mechanisms, in particular to a punching mechanism which is convenient for removing waste materials. Background Art

[0002] When punching steel pipes, a punching machine is needed. The existing steel pipe punching machine mainly consists of a punching mechanism, a steel pipe positioning mechanism and a frame. During the processing, the steel pipe positioning mechanism is needed to limit the movable reverse direction of the steel pipe, so that the positioned steel pipe can only move along the direction of the central axis of the steel pipe to ensure the punching accuracy. At the same time, in order to facilitate the collection of waste generated during the punching process, a through groove needs to be processed in the positioning mechanism so that the waste can pass through the through groove into the waste box. However, since the size of the through groove is limited by the size of the positioning mechanism, when the punching efficiency is high and the waste is generated quickly, the waste may be stuck in the through groove. At the same time, since the punching position is fixed, the position where the waste falls is fixed, which makes the waste easy to accumulate at the bottom of the through groove, which is also easy to cause the through groove to be blocked.

[0003] In the prior art, a Chinese patent document with publication number CN217990614U is proposed to solve the above technical problems. The technical solution disclosed in the patent document is as follows: A punching device for steel pipe processing with a waste collection function solves the problem that the waste generated during the steel pipe punching process in the prior art is inconvenient to remove in time. A punching device for steel pipe processing with a waste collection function includes a processing table, the bottom of the processing table is fixedly connected with four support columns distributed in a rectangular array, a punching mechanism is arranged directly above the processing table and the punching mechanism is connected to the processing table through a support frame, and two movable plates are arranged at the bottom of the punching mechanism and are symmetrically distributed on the left and right, and each movable plate is slidably connected to the processing table through a slide.

[0004] The existing technology has the following problems:

[0005] Long-term use of the punching mechanism will generate high temperatures that affect the processing effect and efficiency, and may also cause damage to components. At the same time, the collected waste cannot achieve the effect of resource recycling. Utility Model Content

[0006] The utility model provides a punching mechanism for conveniently removing waste materials, so as to solve the problems raised in the above background technology.

[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0008] A punching mechanism for convenient waste removal comprises a processing table, a cleaning and recovery device is fixedly installed on the bottom of the processing table, a processing device is fixedly installed on the top surface of the processing table, a cooling device is fixedly installed on the top of the processing device, and a protective component is fixedly installed on the surface of the processing device;

[0009] The processing device comprises a punching unit and a clamping unit, and the clamping unit is movably installed on both sides of the punching unit.

[0010] A further improvement of the technical solution of the utility model is that the processing table includes a supporting main board, support columns are fixedly installed at the four ends of the bottom surface of the supporting main board, a sliding groove is opened on the surface of the supporting main board, and a waste discharge groove is opened in the middle of the surface of the supporting main board.

[0011] A further improvement of the technical solution of the utility model lies in that: the cleaning and recovery device includes a waste funnel fixedly installed on the bottom surface of the supporting main board, a filter guide plate is fixedly installed inside the waste funnel, and a circulation pump is fixedly installed on the bottom surface of the filter guide plate. By setting up the cleaning and recovery device, the waste and wastewater generated by the processing can be filtered through the filter guide plate, and purification materials can be placed at the bottom of the waste funnel, and then the circulation pump is used to guide the water to the water storage tank, thereby realizing the reuse of water resources and saving resources.

[0012] A further improvement of the technical solution of the utility model is that the punching unit includes a mounting cover fixedly mounted on the top surface of the supporting mainboard, a driving assembly is fixedly mounted on the top surface of the mounting cover, and a punching gun head is fixedly mounted on the control end of the driving assembly.

[0013] A further improvement of the technical solution of the utility model is that: the clamping unit includes threaded rods movably installed on both sides of the mounting cover, the surface of the threaded rods and the inner surface of the mounting cover are movably connected, a clamping plate is movably installed at one end of the threaded rod, a support rod is fixedly installed on the surface of the clamping plate, and the surface of the support rod and the inner surface of the mounting cover are movably connected, and the workpiece can be clamped by controlling the movement of the clamping plate by the threaded rod, and at the same time, the support rod is reinforced to improve the stability of the processing.

[0014] A further improvement of the technical solution of the utility model is that: the cooling device includes a water tank fixedly installed on the top surface of the mounting cover, a cooling water gun fixedly installed on the bottom of the water tank, a fixing rod fixedly installed on the surface of the cooling water gun, the bottom surface of the fixing rod is fixedly connected to the surface of the mounting cover, and one end of the circulating pump is fixedly connected to the surface of the water tank. By setting up the cooling device, when punching at high temperature, the cooling water gun can be used to extract water in the water tank to cool the processing area, thereby preventing high temperature from affecting the processing effect, and being unfavorable for the long-term use of the punching equipment, thereby effectively extending the service life of the mechanism.

[0015] A further improvement of the technical solution of the utility model is that the protective component includes a protective back plate fixedly mounted on the surface of the mounting cover, a movable groove is provided on the inner side of the protective back plate, and an opening and closing door panel is movably installed inside the movable groove. By installing the protective component, the back side of the punching mechanism can be protected to prevent waste generated during processing from scattering, which increases the cost of cleaning and endangers nearby workers. At the same time, a movable opening and closing door panel is provided to facilitate the loading and unloading operations of the processed parts.

[0016] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0017] The utility model provides a punching mechanism for convenient waste removal. By arranging a cleaning and recycling device, the waste and wastewater generated by processing can be filtered through a filter guide plate, and purification materials can be placed at the bottom of the waste funnel, and then guided to a water storage tank with a circulating pump, thereby realizing the reuse of water resources and saving resources.

[0018] The utility model provides a punching mechanism which is convenient for removing waste materials. By arranging a cooling device, when punching at high temperature, a cooling water gun can be used to draw water in a water tank to cool the processing site, thereby preventing the high temperature from affecting the processing effect and preventing the long-term use of the punching equipment, thereby effectively extending the service life of the mechanism.

[0019] The utility model provides a punching mechanism which is convenient for removing waste materials. By installing a protective component, the back side of the punching mechanism can be protected to prevent waste materials generated during processing from scattering, which increases the cost of cleaning and endangers nearby workers. At the same time, a movable opening and closing door panel is provided to facilitate the feeding and discharging operations of the processed parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the utility model;

[0021] Figure 2 This is a schematic diagram of the processing table structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the processing device of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the protection component of the utility model;

[0024] Figure 5 It is a schematic diagram of the structure of the cooling device of the utility model.

[0025] In the figure: 1. Processing table; 2. Removal and recovery device; 3. Processing device; 4. Cooling device; 5. Protection component; 11. Support main board; 12. Support column; 13. Slide; 14. Waste discharge chute; 21. Waste funnel; 22. Filter guide plate; 23. Circulation pump; 31. Mounting cover; 32. Drive assembly; 33. Punching gun head; 34. Threaded rod; 35. Clamping plate; 36. Support rod; 41. Water tank; 42. Cooling water gun; 43. Fixed rod; 51. Protection back plate; 52. Moving groove; 53. Opening and closing door panel. DETAILED DESCRIPTION

[0026] The following is a further non-limiting detailed description of the technical solution of the utility model in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-5 The utility model provides a technical solution: a punching mechanism for conveniently removing waste, including a processing table 1, the processing table 1 includes a supporting main board 11, the four ends of the bottom surface of the supporting main board 11 are fixedly installed with support columns 12, the surface of the supporting main board 11 is provided with a slide groove 13, and the middle part of the surface of the supporting main board 11 is provided with a waste discharge groove 14, a cleaning and recycling device 2 is fixedly installed at the bottom of the processing table 1, a processing device 3 is fixedly installed on the top surface of the processing table 1, a cooling device 4 is fixedly installed on the top of the processing device 3, and a protective component 5 is fixedly installed on the surface of the processing device 3; the processing device 3 includes a punching unit and a clamping unit, and the clamping unit is movably installed on both sides of the punching unit. By setting the cleaning and recycling device 2, the waste and wastewater generated by the processing can be effectively collected and concentrated, and then filtered to achieve the reuse of water resources;

[0028] The cleaning and recycling device 2 includes a waste funnel 21 fixedly mounted on the bottom surface of the supporting main board 11, a filter guide plate 22 fixedly mounted inside the waste funnel 21, and a circulation pump 23 fixedly mounted on the bottom surface of the filter guide plate 22. By setting the cleaning and recycling device 2, the waste and wastewater generated by the processing can be filtered through the filter guide plate 22, and the purification material can be placed at the bottom of the waste funnel 21, and then the circulation pump 23 is used to guide the waste to the water storage tank 41, thereby realizing the reuse of water resources and saving resources;

[0029] The punching unit includes a mounting cover 31 fixedly mounted on the top surface of the supporting main board 11, a driving assembly 32 fixedly mounted on the top surface of the mounting cover 31, a punching gun head 33 fixedly mounted on the control end of the driving assembly 32, and the driving assembly 32 is started to control the punching gun head 33 to realize the processing operation of punching holes on the workpiece;

[0030] The clamping unit includes threaded rods 34 movably mounted on both sides of the mounting cover 31, the surface of the threaded rods 34 is movably connected to the inner surface of the mounting cover 31, a clamping plate 35 is movably mounted on one end of the threaded rods 34, a support rod 36 is fixedly mounted on the surface of the clamping plate 35, and the surface of the support rod 36 is movably connected to the inner surface of the mounting cover 31, the threaded rods 34 are rotated on the mounting cover 31 to push the clamping plate 35 to move inward, thereby clamping the workpiece, and the support rod 36 moves with it to improve stability;

[0031] The cooling device 4 includes a water tank 41 fixedly mounted on the top surface of the mounting cover 31, a cooling water gun 42 fixedly mounted on the bottom of the water tank 41, a fixing rod 43 fixedly mounted on the surface of the cooling water gun 42, the bottom surface of the fixing rod 43 is fixedly connected to the surface of the mounting cover 31, and one end of the circulating pump 23 is fixedly connected to the surface of the water tank 41. By setting the cooling device 4, the cooling water gun 42 can be used to extract water in the water tank 41 to cool the processing area during high-temperature punching, so as to prevent the high temperature from affecting the processing effect, and is not conducive to the long-term use of the punching equipment, thereby effectively extending the service life of the mechanism;

[0032] The protective component 5 includes a protective back plate 51 fixedly mounted on the surface of the mounting cover 31, a movable groove 52 is provided on the inner side of the protective back plate 51, and an opening and closing door panel 53 is movably installed inside the movable groove 52. By installing the protective component 5, the back side of the punching mechanism can be protected to prevent waste generated by processing from scattering, increasing the cost of cleaning, and endangering nearby workers. At the same time, the movable opening and closing door panel 53 is provided to facilitate the loading and unloading operations of the processed parts.

[0033] The working principle of the punching mechanism for convenient waste removal is described in detail below.

[0034] like Figure 1-5 As shown, cooling water is added into the water tank 41, and the position of the clamping plate 35 is adjusted by means of the threaded rod 34 and the support rod 36. The workpiece to be punched is placed on the clamping plate 35 and the clamping force is increased to improve stability. The driving assembly 32 is started to control the punching gun head 33 to perform a punching operation on the workpiece. At the same time, the cooling water gun 42 is started to extract the water in the water tank 41 for cooling. The waste generated during the processing falls into the waste funnel 21, and then passes through the filter guide plate 22 to separate the waste and wastewater. The wastewater can be reused after passing through the purified material at the bottom of the waste funnel 21. The recycled water is extracted by the circulation pump 23 and enters the water tank 41 for recycling.

[0035] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A punching mechanism for conveniently removing waste, comprising a processing table (1), characterized in that: A cleaning and recovery device (2) is fixedly mounted on the bottom of the processing table (1), a processing device (3) is fixedly mounted on the top surface of the processing table (1), a cooling device (4) is fixedly mounted on the top of the processing device (3), and a protective component (5) is fixedly mounted on the surface of the processing device (3); The processing device (3) comprises a punching unit and a clamping unit, and the clamping unit is movably mounted on both sides of the punching unit.

2. A punching mechanism for convenient waste removal according to claim 1, characterized in that: The processing table (1) comprises a supporting main board (11), support columns (12) are fixedly mounted at four ends of the bottom surface of the supporting main board (11), a sliding groove (13) is provided on the surface of the supporting main board (11), and a waste discharge groove (14) is provided in the middle of the surface of the supporting main board (11).

3. A punching mechanism for convenient waste removal according to claim 2, characterized in that: The cleaning and recovery device (2) comprises a waste funnel (21) fixedly mounted on the bottom surface of the supporting main board (11), a filter guide plate (22) fixedly mounted inside the waste funnel (21), and a circulation pump (23) fixedly mounted on the bottom surface of the filter guide plate (22).

4. A punching mechanism for convenient waste removal according to claim 3, characterized in that: The punching unit comprises a mounting cover (31) fixedly mounted on the top surface of the supporting main board (11), a driving assembly (32) fixedly mounted on the top surface of the mounting cover (31), and a punching gun head (33) fixedly mounted on the control end of the driving assembly (32).

5. A punching mechanism for convenient waste removal according to claim 4, characterized in that: The clamping unit comprises threaded rods (34) movably mounted on both sides of the mounting cover (31), the surface of the threaded rods (34) being movably connected to the inner surface of the mounting cover (31), a clamping plate (35) being movably mounted on one end of the threaded rod (34), a support rod (36) being fixedly mounted on the surface of the clamping plate (35), and a surface of the support rod (36) being movably connected to the inner surface of the mounting cover (31).

6. A punching mechanism for convenient waste removal according to claim 4, characterized in that: The cooling device (4) comprises a water storage tank (41) fixedly mounted on the top surface of the mounting cover (31); a cooling water gun (42) is fixedly mounted on the bottom of the water storage tank (41); a fixing rod (43) is fixedly mounted on the surface of the cooling water gun (42); the bottom surface of the fixing rod (43) is fixedly connected to the surface of the mounting cover (31); and one end of the circulating pump (23) is fixedly connected to the surface of the water storage tank (41).

7. A punching mechanism for convenient waste removal according to claim 4, characterized in that: The protection assembly (5) comprises a protection back plate (51) fixedly mounted on the surface of the mounting cover (31), a movable groove (52) being provided on the inner side of the protection back plate (51), and an opening and closing door plate (53) being movably mounted inside the movable groove (52).

Citation Information

Patent Citations

  • Punching device with waste collecting function for steel pipe machining

    CN217990614U