Automobile covering part forming die with pressure adjusting device

By designing the mold retraction unit and auxiliary unit in the automotive cover molding mold, combined with the use of air pump and drive motor, the problem of difficult demolding of stamping parts is solved, and the yield and working efficiency are improved through real-time adjustment of the pressure sensor and PLC controller.

CN222710616UActive Publication Date: 2025-04-04HENAN UNIVERSITY OF TECHNOLOGY
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421489953.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-04
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

During the stamping process of existing automobile cover molds, due to the excessive punching pressure, the stamping parts are closely connected to the lower mold, making it difficult to release mold.

Method used

A car cover mold with pressure adjustment device is designed. By setting up a mold retraction unit and an auxiliary unit, the stamping parts can be easily demolded by an air pump and a driving motor, and the punch pressure degree is adjusted in real time through a pressure sensor and a PLC controller.

Benefits of technology

It realizes convenient mold release after forming the automotive cover parts, improves working efficiency, and improves the yield rate by adjusting the punch pressure in real time, avoiding the finished product problems caused by excessive or too small pressure.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222710616U_ABST
    Figure CN222710616U_ABST
Patent Text Reader

Abstract

The utility model discloses an automobile covering part forming die with a pressure adjusting device, which relates to the technical field of automobile covering part forming dies, and comprises a main body unit, a demoulding unit and an auxiliary unit which are arranged in the main body unit, and a pressure adjusting unit arranged on the surface of the demoulding unit, the demolding unit comprises a threaded shaft, a lower mold box, a moving part, a driving motor and a lifting seat; the threaded shaft is movably arranged in the main body unit and provided with threads with opposite screwing directions at two ends; the lower mold box is mounted on the inner bottom wall of the main body unit; the moving part is mounted on the peripheral side surface of the threaded shaft; the connecting piece is arranged between the moving piece and the lifting seat; and the die withdrawing plate is mounted at the top of the lifting seat and is movably arranged in the lower die box. According to the automobile covering part forming mold with the pressure adjusting device, the demolding unit and the auxiliary unit are arranged, so that the automobile covering part can be conveniently demolded after being formed, and the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of automobile cover molding dies, in particular to an automobile cover molding dies with a pressure regulating device. Background Art

[0002] In the field of automobile cover processing technology, according to the needs of the workpiece, the mold needs to perform operations such as drawing, core pressing, shaping and flanging, and improvement of the edge gap. Therefore, during the processing, the molding mold is debugged to facilitate the adjustment and maintenance of the cover processing at work.

[0003] The patent application of Jianjingsuo in the publication (announcement) number: CN206083680U discloses a new type of automobile cover stamping die, wherein the base is provided with a die slot, the die slot is movably connected to the lower die through a nut, a pressure sensor is provided inside the lower die, a PLC controller is provided inside the base, the pressure sensor is electrically connected to the PLC controller through a wire, a pressure regulating device is provided on one side of the base, the pressure regulating device is electrically connected to the PLC controller through a wire, the base is fixedly connected to the cross arm through a support column, a pressure gauge is provided on one side of the support column, a hydraulic pump is provided on the cross arm, the hydraulic pump is electrically connected to the PLC controller through a wire, and the hydraulic pump is fixedly connected to the upper die through a hydraulic cylinder. The utility model has a scientific and reasonable design, good stability, high yield rate, high intelligence, wide application range, high stamping quality of automobile cover, simple and convenient operation, and strong practicality.

[0004] Although the above scheme can set the pressure according to different materials or different models of automobile covers to prevent the yield of automobile covers from being affected by excessive or insufficient pressure; however, due to the large punching force during use, the stamped parts will be tightly connected to the lower mold after the stamping is completed, and it is difficult to demold the stamped parts. For this reason, we propose an automobile cover forming mold with a pressure regulating device. Utility Model Content

[0005] The main purpose of the utility model is to provide an automobile cover forming die with a pressure regulating device, which solves the problem that the stamping part is tightly connected with the lower die after the stamping due to the large stamping force during use, and the demoulding of the stamping part is difficult by setting a demoulding unit and an auxiliary unit.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A car cover forming die with a pressure regulating device comprises a main unit, a demoulding unit and an auxiliary unit arranged in the main unit, and a pressure regulating unit arranged on the surface of the demoulding unit;

[0008] The demoulding unit comprises a threaded shaft movably arranged inside the main unit and having threads at both ends with opposite rotation directions, a lower mold box installed on the inner bottom wall of the main unit, a moving part installed on the circumferential side of the threaded shaft, a driving motor installed on the input end of the threaded shaft, a lifting seat movably arranged inside the main unit, a connecting part arranged between the moving part and the lifting seat, and a demoulding plate installed on the top of the lifting seat and movably arranged in the lower mold box;

[0009] The auxiliary unit comprises an air pump installed on the side wall of the main unit, and an air delivery pipe installed on the input end of the air pump and arranged in the lower mold box.

[0010] Preferably, the main unit includes a base box, a gantry installed on the top of the base box, and a stamping part arranged in the gantry.

[0011] Preferably, the stamping part comprises a hydraulic cylinder mounted on the inner top wall of the gantry, and an upper die mounted on the telescopic end of the hydraulic cylinder.

[0012] Preferably, the connecting member includes a bottom connecting seat installed on the top of the moving member, a top connecting seat installed on the bottom of the lifting seat, and a connecting rod with one end movably connected to the bottom connecting seat and the other end movably connected to the top connecting seat.

[0013] Preferably, the demoulding unit further comprises a limiting washer installed on the inner side wall of the base box, and the limiting washer is sleeved on the peripheral side surface of the threaded shaft.

[0014] Preferably, the pressure regulating unit comprises a pressure sensor movably arranged in the stripping mold plate, a PLC controller and a pressure regulator installed on the surface of the lower mold box, and a pressure gauge installed on the surface of the gantry.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] In the utility model, through the set demoulding unit and auxiliary unit, when it is necessary to demould the automobile cover, the air pump works, and the generated gas is input into the lower mold box through the air supply pipe, and the generated gas lifts up a gap between the cover and the lower mold box, and then drives the motor to drive the threaded shaft to rotate. Since the threaded shaft is provided with threads with opposite rotation directions at both ends, the two moving parts are close to each other, and the lifting seat is driven by the connecting part to lift the demoulding template, so that the demoulding template pushes out the cover in the lower mold box, thereby realizing convenient demoulding of the automobile cover after molding, and improving work efficiency; when the automobile cover is being molded, the punching pressure can be detected in real time by the pressure sensor, and displayed in real time by the pressure gauge. At this time, the punching pressure of the stamping part can be adjusted in real time by adjusting the pressure regulator and the PLC controller to prevent the finished product effect of the automobile cover from being affected by excessive pressure or too low pressure, thereby improving the yield rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the utility model viewed from above;

[0019] Figure 3 For this utility model Figure 2 Schematic diagram of the cross-sectional structure at AA in the middle;

[0020] Figure 4 For this utility model Figure 2 Schematic diagram of the cross-sectional structure at the middle BB;

[0021] Figure 5 It is a schematic diagram of the main structure of the utility model.

[0022] In the figure:

[0023] 1. Main unit; 101. Base box; 102. Gantry; 103. Stamping parts; 1031. Hydraulic cylinder; 1032. Upper mold;

[0024] 2. Demoulding unit; 201. Threaded shaft; 202. Moving part; 203. Driving motor; 204. Lifting seat; 205. Connecting part; 2051. Bottom connecting seat; 2052. Connecting rod; 2053. Top connecting seat; 206. Demoulding plate; 207. Lower mould box; 208. Limiting washer;

[0025] 3. Pressure regulating unit; 301. PLC controller; 302. Pressure regulator; 303. Pressure gauge; 304. Pressure sensor;

[0026] 4. Auxiliary unit; 401. Air pump; 402. Air pipe. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods. Example

[0028] like Figure 1 , Figure 2 , Figure 3 as well as Figure 4 As shown, a car cover forming die with a pressure regulating device comprises a main unit 1, a demoulding unit 2 and an auxiliary unit 4 arranged in the main unit 1, and a pressure regulating unit 3 arranged on the surface of the demoulding unit 2;

[0029] like Figure 3 As shown, the demoulding unit 2 includes a threaded shaft 201 movably arranged inside the main unit 1 and provided with threads at both ends in opposite directions, a lower mold box 207 installed on the inner bottom wall of the main unit 1, a moving part 202 installed on the side surface of the threaded shaft 201, a driving motor 203 installed at the input end of the threaded shaft 201, a lifting seat 204 movably arranged inside the main unit 1, a connecting part 205 arranged between the moving part 202 and the lifting seat 204, and a demoulding plate 206 installed on the top of the lifting seat 204 and movably arranged in the lower mold box 207. When the driving motor 203 drives the threaded shaft 201 to rotate, the moving part 202 can move along the threaded shaft 201.

[0030] like Figure 4 As shown, the auxiliary unit 4 includes an air pump 401 installed on the side wall of the main unit 1, and an air pipe 402 installed at the input end of the air pump 401 and arranged in the lower mold box 207. The setting of the air pipe 402 can transport the gas produced by the air pump 401.

[0031] like Figure 1 As shown, the main unit 1 includes a base box 101, a gantry 102 installed on the top of the base box 101, and a stamping part 103 arranged in the gantry 102. The arrangement of the stamping part 103 is the main tool for stamping and forming the automobile cover.

[0032] like Figure 4 As shown, the stamping part 103 includes a hydraulic cylinder 1031 installed on the inner top wall of the gantry 102, and an upper mold 1032 installed on the telescopic end of the hydraulic cylinder 1031. When the hydraulic cylinder 1031 is telescoped, the upper mold 1032 will move up and down synchronously with it.

[0033] like Figure 3As shown, the connecting member 205 includes a bottom connecting seat 2051 installed on the top of the moving member 202, a top connecting seat 2053 installed on the bottom of the lifting seat 204, and a connecting rod 2052 which is movably connected to the bottom connecting seat 2051 at one end and movably connected to the top connecting seat 2053 at the other end. The setting of the connecting rod 2052 can convert the lateral movement of the bottom connecting seat 2051 into the up and down movement of the top connecting seat 2053.

[0034] like Figure 3 As shown, the demolding unit 2 also includes a limiting washer 208 installed on the inner wall of the base box 101, and the limiting washer 208 is sleeved on the peripheral side of the threaded shaft 201. The setting of the limiting washer 208 prevents the moving part 202 from contacting and colliding with the inner wall of the base box 101 during the movement of the threaded shaft 201.

[0035] When the automobile cover needs to be demolded, the air pump 401 starts working, and the generated gas is input into the lower mold box 207 through the air pipe 402. The generated gas lifts up a gap between the cover and the lower mold box 207, and then drives the motor 203 to drive the threaded shaft 201 to rotate. Since the threaded shaft 201 is provided with threads with opposite rotation directions at both ends, the two moving parts 202 are close to each other, and the lifting seat 204 is driven by the connecting part 205 to lift the demolding plate 206, so that the demolding plate 206 pushes out the cover in the lower mold box 207, thereby realizing convenient demolding of the automobile cover after molding and improving work efficiency. Example

[0036] like Figure 1 , Figure 2 , Figure 3 , Figure 4 as well as Figure 5 As shown, a car cover forming die with a pressure regulating device comprises a main unit 1, a demoulding unit 2 and an auxiliary unit 4 arranged in the main unit 1, and a pressure regulating unit 3 arranged on the surface of the demoulding unit 2;

[0037] like Figure 3 As shown, the demoulding unit 2 includes a threaded shaft 201 movably arranged inside the main unit 1 and provided with threads at both ends in opposite directions, a lower mold box 207 installed on the inner bottom wall of the main unit 1, a moving part 202 installed on the side surface of the threaded shaft 201, a driving motor 203 installed at the input end of the threaded shaft 201, a lifting seat 204 movably arranged inside the main unit 1, a connecting part 205 arranged between the moving part 202 and the lifting seat 204, and a demoulding plate 206 installed on the top of the lifting seat 204 and movably arranged in the lower mold box 207. When the driving motor 203 drives the threaded shaft 201 to rotate, the moving part 202 can move along the threaded shaft 201.

[0038] like Figure 4 As shown, the auxiliary unit 4 includes an air pump 401 installed on the side wall of the main unit 1, and an air pipe 402 installed at the input end of the air pump 401 and arranged in the lower mold box 207. The setting of the air pipe 402 can transport the gas produced by the air pump 401.

[0039] like Figure 1 As shown, the main unit 1 includes a base box 101, a gantry 102 installed on the top of the base box 101, and a stamping part 103 arranged in the gantry 102. The arrangement of the stamping part 103 is the main tool for stamping and forming the automobile cover.

[0040] like Figure 4 As shown, the stamping part 103 includes a hydraulic cylinder 1031 installed on the inner top wall of the gantry 102, and an upper mold 1032 installed on the telescopic end of the hydraulic cylinder 1031. When the hydraulic cylinder 1031 is telescoped, the upper mold 1032 will move up and down synchronously with it.

[0041] like Figure 3 As shown, the connecting member 205 includes a bottom connecting seat 2051 installed on the top of the moving member 202, a top connecting seat 2053 installed on the bottom of the lifting seat 204, and a connecting rod 2052 which is movably connected to the bottom connecting seat 2051 at one end and movably connected to the top connecting seat 2053 at the other end. The setting of the connecting rod 2052 can convert the lateral movement of the bottom connecting seat 2051 into the up and down movement of the top connecting seat 2053.

[0042] like Figure 3 As shown, the demolding unit 2 also includes a limiting washer 208 installed on the inner wall of the base box 101, and the limiting washer 208 is sleeved on the peripheral side of the threaded shaft 201. The setting of the limiting washer 208 prevents the moving part 202 from contacting and colliding with the inner wall of the base box 101 during the movement of the threaded shaft 201.

[0043] like Figure 5 As shown, the pressure regulating unit 3 includes a pressure sensor 304 movably arranged in the stripping mold plate 206, a PLC controller 301 and a pressure regulator 302 installed on the surface of the lower mold box 207, and a pressure gauge 303 installed on the surface of the gantry 102. The pressure regulator 302 can adjust the stamping intensity of the stamping part 103 in real time through the PLC controller 301.

[0044] During the process of forming automobile covering parts, the punching pressure can be detected in real time by the pressure sensor 304 and displayed in real time by the pressure gauge 303. At this time, the punching pressure of the stamping part 103 can be adjusted in real time by adjusting the pressure regulator 302 and the PLC controller 301 to prevent the finished product effect of the automobile covering parts from being affected by excessive pressure or too little pressure, thereby improving the yield rate.

[0045] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A car cover forming die with a pressure regulating device, comprising a main unit (1), characterized in that: It also includes a demoulding unit (2) and an auxiliary unit (4) arranged in the main unit (1), and a pressure regulating unit (3) arranged on the surface of the demoulding unit (2); The demoulding unit (2) comprises a threaded shaft (201) movably arranged inside the main unit (1) and having threads at both ends with opposite rotation directions, a lower mold box (207) mounted on the inner bottom wall of the main unit (1), a moving part (202) mounted on the peripheral side of the threaded shaft (201), a driving motor (203) mounted on the input end of the threaded shaft (201), a lifting seat (204) movably arranged inside the main unit (1), a connecting part (205) arranged between the moving part (202) and the lifting seat (204), and a demoulding plate (206) mounted on the top of the lifting seat (204) and movably arranged inside the lower mold box (207); The auxiliary unit (4) comprises an air pump (401) mounted on the side wall of the main unit (1), and an air delivery pipe (402) mounted on the input end of the air pump (401) and arranged in the lower mold box (207).

2. The automobile panel forming mold with a pressure regulating device according to claim 1, characterized in that: The main unit (1) comprises a base box (101), a gantry (102) installed on the top of the base box (101), and a stamping part (103) arranged in the gantry (102).

3. The automobile panel forming mold with a pressure regulating device according to claim 2, characterized in that: The stamping part (103) comprises a hydraulic cylinder (1031) mounted on the inner top wall of the gantry (102), and an upper die (1032) mounted on the telescopic end of the hydraulic cylinder (1031).

4. The automobile panel forming die with a pressure regulating device according to claim 3, characterized in that: The connecting member (205) comprises a bottom connecting seat (2051) mounted on the top of the moving member (202), a top connecting seat (2053) mounted on the bottom of the lifting seat (204), and a connecting rod (2052) having one end movably connected to the bottom connecting seat (2051) and the other end movably connected to the top connecting seat (2053).

5. The automobile panel forming die with a pressure regulating device according to claim 1, characterized in that: The demoulding unit (2) further comprises a limiting washer (208) mounted on the inner side wall of the base box (101), and the limiting washer (208) is sleeved on the peripheral side surface of the threaded shaft (201).

6. The automobile panel forming die with a pressure regulating device according to claim 2, characterized in that: The pressure regulating unit (3) comprises a pressure sensor (304) movably arranged in the stripping plate (206), a PLC controller (301) and a pressure regulator (302) mounted on the surface of the lower die box (207), and a pressure gauge (303) mounted on the surface of the gantry (102).

Citation Information

Patent Citations

  • Novel automobile panel stamping die

    CN206083680U