Ultrasonic gas meter filter assembly automation structure
By designing the filter assembly automation structure of ultrasonic gas meter, the problems of fatigue, high cost and poor consistency caused by manual assembly in the prior art are solved, efficient and accurate automatic assembly is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421434053.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The filter assembly process of existing ultrasonic gas meters relies on manual operations, resulting in workers fatigue, high costs, poor product consistency, and difficult to automatically grasp the pallet positioning, affecting product quality.
An automatic structure for assembly of ultrasonic gas meter filter mesh is designed, including a frame, feeding mechanism, material distribution mechanism, grabbing mechanism and conveying mechanism. Through the mutual cooperation of these mechanisms, the automatic arrangement, conveying, pushing, grabbing and assembly of the filter mesh is realized.
The filter assembly is automated, the assembly consistency and accuracy are improved, labor costs are reduced, and product quality and production efficiency are improved.
Smart Images

Figure CN222711376U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ultrasonic gas meter accessories, in particular to an ultrasonic gas meter filter screen assembly automation structure. Background Art
[0002] The impurities in natural gas mainly include gas, liquid and solid impurities, among which solid impurities include mud, rock particles, ferrous sulfide, etc., and liquid impurities include water and oil. When solid impurities flow at high speed, they will erode the measuring pipeline, thus affecting the accuracy of natural gas flow measurement; liquid impurities will enter the measuring section of the gas meter and adhere to the measuring section of the transducer, affecting the accuracy of gas flow measurement.
[0003] At present, most of the existing ultrasonic gas meters on the market use filters installed inside the gas meters to block solid and liquid impurities. However, the existing ultrasonic gas meter filter assembly process is manual, which is boring and easy to fatigue for employees, with high labor input costs and poor product consistency. With the substantial increase in product market sales, in the current social context of difficulty in recruiting workers and labor shortage, and under the continuous development of automated production technology, it is urgently needed to complete the assembly through automated mechanisms to realize the transformation of production methods in which machines replace people.
[0004] Defects and shortcomings of the existing technology:
[0005] The traditional assembly of the filter of the ultrasonic gas meter is a manual operation, which has long working hours, easy fatigue, high personnel turnover, poor product consistency and high labor costs. At the same time, the existing filter tray positioning is difficult to achieve automatic grasping, has a high one-time success rate and very small tray stacking space, resulting in low space utilization, which can easily affect the quality of the product and bring inconvenience to use.
[0006] In view of the above problems, it is necessary to improve them. Utility Model Content
[0007] The utility model aims to provide an ultrasonic gas meter filter screen assembly automation structure which has a simple structure, ingenious design and a high degree of automation.
[0008] In order to achieve the above purpose, the technical solution adopted by the utility model is: an ultrasonic gas meter filter assembly automation structure, including a frame; a feeding mechanism; fixed on the frame, used to arrange and convey multiple filters in an orderly manner; a dividing mechanism; fixed on the frame, connected to the feeding mechanism, used to push the filters in the feeding mechanism in sequence; a grabbing mechanism; fixed on the frame, used to grab the filters in the dividing mechanism and move them to the gas meter workpiece; a conveying mechanism; used to convey the gas meter workpiece to be processed.
[0009] As a preferred solution of the utility model, the material dividing mechanism includes a material dividing support column and a material dividing top plate fixed on the material dividing support column; a material dividing slide base is installed on the material dividing top plate; the material dividing slide base is equipped with a material dividing slide; a material dividing plate is installed on the material dividing slide; a material dividing trough is formed on the material dividing plate with its opening facing the feeding mechanism.
[0010] As a preferred solution of the utility model, the material dividing slide is model MXS12-75, and the material dividing slide includes a cylinder, a slide rail is fixed on the cylinder, a slider is installed on the slide rail, and the slider is slidably engaged with the slide rail; the cylinder includes a cylinder rod; one end of the cylinder rod is connected to the slider, and the cylinder drives the cylinder rod to move, thereby driving the slider to move on the slide rail.
[0011] As a preferred solution of the utility model, guiding inclined surfaces are formed on both sides of the opening end of the material distribution trough, and the guiding inclined surfaces on both sides are in a trumpet-shaped structure.
[0012] As a preferred solution of the utility model, the distribution plate is provided with a connecting hole with a horizontal axis, and the connecting hole is connected to the distribution trough.
[0013] As a preferred solution of the utility model, a lower material dividing baffle is fixedly provided on the side of the material dividing slide base close to the feeding mechanism, a material dividing baffle is vertically fixedly provided on the outer side of the lower material dividing baffle, and an upper material dividing baffle is fixedly provided on the material dividing baffle; the upper material dividing baffle is arranged parallel to the lower material dividing baffle, and a through hole with a horizontal axis is formed on the material dividing baffle; the upper material dividing baffle is provided with a mounting hole with a horizontal axis; the through hole is connected with the mounting hole, and when the material dividing groove of the material dividing plate moves to the mounting hole, the connecting hole and the mounting hole are arranged correspondingly.
[0014] As a preferred solution of the utility model, the material dividing baffle plate and the material dividing slide base are both installed with a first material dividing sensor mounting plate and a second material dividing sensor mounting plate which are arranged relatively; the first material dividing sensor mounting plate is installed with a first material dividing sensor; the second material dividing sensor mounting plate is installed with a second material dividing sensor; the first material dividing sensor is arranged corresponding to the through hole.
[0015] As a preferred solution of the utility model, the feeding mechanism includes a vibrating plate for screening and conveying the filter screen; a guide groove connected to the vibrating plate for conveying the filter screened from the vibrating plate; and a discharge part connected to the guide groove for removing the accumulated filter screen.
[0016] As a preferred solution of the utility model, the discharging part includes a discharging trough, a plurality of brackets are fixedly provided on the outer side of the discharging trough, a rejection plate is fixedly provided on the plurality of brackets, the rejection plate is located at the top of the discharging trough, and the distance between the bottom of the rejection plate and the top of the discharging trough is less than the height of the filter screen.
[0017] As a preferred solution of the utility model, an inclined surface is formed on the top of the rejection plate near the guide groove.
[0018] As a preferred solution of the utility model, the feeding mechanism also includes a direct vibration feeder, which is located below the discharge chute and fixedly mounted on the frame, and the discharge chute is fixedly mounted on the direct vibration feeder.
[0019] As a preferred solution of the utility model, the conveying mechanism includes a conveying frame, a mobile pallet and a fixed frame; a conveying slide rail is arranged on the conveying frame, the mobile pallet is slidably assembled on the conveying slide rail, the fixed frame is fixed on the mobile pallet, and the fixed frame is used to fix the gas meter workpiece to be processed.
[0020] As a preferred solution of the utility model, the grabbing mechanism includes a guide rail fixing plate fixedly mounted on the top of the frame; a guide rail is fixedly mounted on the guide rail fixing plate, and a sliding frame is slidably connected to the guide rail; a first driving mechanism for driving the sliding frame to slide back and forth along the guide rail is provided on the guide rail fixing plate; a moving part is horizontally slidably connected to the sliding frame, and a second driving mechanism for driving the moving part to slide back and forth is provided on the sliding frame; a slide is vertically arranged on the moving part; a slide plate is slidably connected to the slide plate, and a third driving mechanism capable of driving the slide plate to move back and forth is installed on the top of the slide plate; a clamping device for clamping the filter screen is provided at the bottom of the slide plate, and the filter screen is driven to move by the clamping device to realize the assembly of the filter screen and the gas meter workpiece.
[0021] As a preferred solution of the utility model, the clamping device includes a transition plate fixedly arranged on one side of the slide plate, a connecting plate fixedly arranged at the bottom of the transition plate, a fourth driving mechanism installed at the bottom of the connecting plate, a plurality of clamping blocks are mounted at the bottom of the fourth driving mechanism, a clamping surface is formed on the outer side of the clamping block; a clamping pad is mounted on the outer side of the clamping block; the clamping pad is attached to the clamping surface, and the fourth driving mechanism simultaneously drives the plurality of clamping blocks to move toward the direction of their respective corresponding clamping surfaces; and is used to cooperate with the clamping pad on the clamping surface to stably clamp the filter screen.
[0022] The beneficial effects of the utility model are:
[0023] 1. The utility model has a simple structure. By setting up the mutual cooperation among the feeding mechanism, the dividing mechanism, the grabbing mechanism and the conveying mechanism, the whole filter assembly is highly automated, and the characteristics of the filter structure are fully utilized. Multiple filters are arranged and conveyed in order through the feeding mechanism, and the dividing mechanism is used to push the filters in turn, and then the grabbing mechanism grabs the filters to complete the mobile grabbing and load them onto the gas meter workpiece of the conveying mechanism, making the assembly smoother; the action is simple to implement, the positioning is accurate, fast and reliable, and the assembly consistency is good.
[0024] 2. The utility model is cleverly designed. The first drive mechanism and the second drive mechanism make the movement trajectory of the filter more precise and will not deviate, thereby improving the accuracy of assembly; the third drive mechanism enables the clamping device to move downward as a whole, making the filter move downward more precisely, thereby improving the accuracy and convenience of the filter movement.
[0025] 3. The operation process of the utility model is free from manual intervention and fully realizes the automatic assembly process. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a front view of an embodiment of the utility model;
[0027] Figure 2 This is a schematic diagram of the structure of an embodiment of the utility model;
[0028] Figure 3 A state diagram is used for the embodiment of the utility model;
[0029] Figure 4 This is a front view of the material dispensing mechanism of the embodiment of the utility model;
[0030] Figure 5 This is a structural schematic diagram of the material dispensing mechanism of an embodiment of the utility model;
[0031] Figure 6 This is a diagram of the use state of the material dispensing mechanism of the embodiment of the utility model;
[0032] Figure 7 This is a structural schematic diagram of a material dividing plate according to an embodiment of the utility model;
[0033] Figure 8 This is a front view of the feeding mechanism of the embodiment of the utility model;
[0034] Fig. 9 This is a schematic diagram of the structure of the feeding mechanism of the embodiment of the utility model;
[0035] Fig.10 For the utility model embodiment Fig. 9 A partial enlarged view of the A direction;
[0036] Fig.11 This is a front view of the filter screen of the utility model embodiment;
[0037] Fig.12 This is a schematic diagram of the structure of the filter screen in the embodiment of the utility model;
[0038] Fig.13 This is a schematic diagram of the structure of the conveying mechanism of the utility model embodiment;
[0039] Fig.14 It is a schematic diagram of the assembly of the conveying mechanism of the embodiment of the utility model;
[0040] Fig.15 This is a diagram of the use state of the grabbing mechanism of the embodiment of the utility model;
[0041] Fig.16 This is a schematic diagram of the structure of the grabbing mechanism of an embodiment of the utility model (I);
[0042] Fig.17 This is a structural schematic diagram of the grabbing mechanism of an embodiment of the utility model (II);
[0043] Fig.18 This is a schematic diagram of the structure of the clamping device according to an embodiment of the utility model;
[0044] Fig.19 This is a schematic structural diagram of the connection between the fourth driving mechanism, the clamping block and the clamping pad block in the embodiment of the utility model;
[0045] 1 , a feeding mechanism 1, a material dividing mechanism 2, a gripping mechanism 3, a conveying mechanism 4, a frame 5, a clamping device 6, a vibrating plate 10, a guide groove 11, a discharging portion 12, a straight vibration feeder 13, a material dividing support column 20, a material dividing top plate 21, a material dividing slide base 22, a material dividing slide 23, a cylinder 23-1, a slide rail 23-2, a slider 23-3, a cylinder rod 23-4, a material dividing plate 24, a material dividing trough 25, a guide inclined surface 25-1, an upper material dividing baffle 26, a mounting hole 26-1, a connecting hole 27, a lower material dividing baffle 28, a material dividing baffle 29, a through hole 29-1, a conveying frame 40, a conveying slide rail 41, a movable tray 42, a fixed Fixed frame 43, guide rail fixing plate 50, guide rail 51, sliding frame 52, first driving mechanism 53, moving part 54, second driving mechanism 55, slide table 56, slide plate 57, third driving mechanism 58, transition plate 60, connecting plate 61, fourth driving mechanism 62, clamping block 63, clamping pad block 64, clamping surface 65, filter screen 100, upper end 101, lower end 102, discharge trough 120, bracket 121, rejection plate 122, inclined surface 123, gas meter workpiece 200, first material distribution sensor mounting plate 201, second material distribution sensor mounting plate 202, first material distribution sensor 203, second material distribution sensor 204. DETAILED DESCRIPTION
[0046] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0047] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0048] Example:
[0049] like Figure 1-3 As shown, Figure 1 It is a front view of an embodiment of the utility model; Figure 2 This is a schematic diagram of the structure of an embodiment of the utility model; Figure 3 This is a state diagram of an embodiment of the utility model; an automated structure for assembling filters of an ultrasonic gas meter, comprising a frame 5; a feeding mechanism 1; fixedly mounted on the frame 5, for arranging and conveying a plurality of filters 100 in an orderly manner; a dividing mechanism 2; fixedly mounted on the frame 5, connected to the feeding mechanism 1, for sequentially pushing the filters 100 in the feeding mechanism 1; a grabbing mechanism 3; fixedly mounted on the frame 5, for grabbing the filters 100 in the dividing mechanism 2, and moving them to a gas meter workpiece 200; a conveying mechanism 4; for conveying the gas meter workpiece 200 to be processed.
[0050] The utility model has a simple structure. By setting the mutual cooperation among the feeding mechanism 1, the material dividing mechanism 2, the grabbing mechanism 3 and the conveying mechanism 4, the whole filter assembly is highly automated, and the characteristics of the filter structure are fully utilized. Multiple filters are orderly arranged and conveyed by the feeding mechanism 1, and the material dividing mechanism 2 is used to push the filters in sequence, and then the grabbing mechanism 3 grabs the filters to complete the mobile grabbing and load them onto the gas meter workpiece 200 of the conveying mechanism 4, so that the assembly is smoother. The action is simple to realize, the positioning is accurate, fast and reliable, and the assembly consistency is good.
[0051] like Figure 4-7 As shown, Figure 4 This is a front view of the material dispensing mechanism of the embodiment of the utility model; Figure 5 This is a structural schematic diagram of the material dispensing mechanism of an embodiment of the utility model; Figure 6 This is a diagram of the use state of the material dispensing mechanism of the embodiment of the utility model; Figure 7 This is a structural schematic diagram of a material dividing plate according to an embodiment of the utility model;
[0052] Specifically, the material dividing mechanism 2 includes a material dividing support column 20, and a material dividing top plate 21 fixed on the material dividing support column 20; a material dividing slide base 22 is installed on the material dividing top plate 21; the material dividing slide base 22 is equipped with a material dividing slide 23; a material dividing plate 24 is installed on the material dividing slide 23; and a material dividing trough 25 is formed on the material dividing plate 24 with its opening facing the feeding mechanism 1.
[0053] The material distribution slide 23 is a pneumatic slide, specifically model MXS12-75. The material distribution slide 23 includes a cylinder 23-1, on which a slide rail 23-2 is fixedly provided, on which a slider 23-3 is installed, and the slider 23-3 is slidably engaged with the slide rail 23-2; the cylinder 23-1 includes a cylinder rod 23-4; one end of the cylinder rod 23-4 is connected to the slider 23-3, and the cylinder 23-1 drives the cylinder rod 23-4 to move, thereby driving the slider 23-3 to move on the slide rail 23-2.
[0054] Guide slopes 25-1 are formed on both sides of the open end of the distribution trough 25, and the guide slopes 25-1 on both sides are in a trumpet-shaped structure; the above-mentioned scheme makes it easier to transport the filter screen 100 in the feeding mechanism 1 to the distribution trough 25, increases the contact area between the guide slope 25-1 and the filter screen 100, and makes feeding safer.
[0055] The dividing plate 24 is provided with a connecting hole 27 with a horizontal axis, and the connecting hole 27 is connected to the dividing trough 25; a lower dividing baffle 28 is fixedly provided on the side of the dividing slide base 22 close to the feeding mechanism 1, and a dividing baffle 29 is vertically fixedly provided on the outer side of the lower dividing baffle 28, and an upper dividing baffle 26 is fixed on the dividing baffle 29; the upper dividing baffle 26 is arranged parallel to the lower dividing baffle 28, and a through hole 29-1 with a horizontal axis is formed on the dividing baffle 29; the upper dividing baffle 26 is provided with a mounting hole 26-1 with a horizontal axis; the through hole 29-1 is connected with the mounting hole 26-1, and when the dividing trough 25 of the dividing plate 24 moves to the mounting hole 26-1, the connecting hole 27 is arranged corresponding to the mounting hole 26-1.
[0056] The first material dividing sensor mounting plate 201 and the second material dividing sensor mounting plate 202 arranged opposite to each other are installed on the material dividing baffle plate 29 and the material dividing slide base 22; the first material dividing sensor mounting plate 201 is mounted with the first material dividing sensor 203; the second material dividing sensor mounting plate 202 is mounted with the second material dividing sensor 204; the first material dividing sensor 203 is arranged corresponding to the through hole 29-1.
[0057] The first material distribution sensor 203 and the second material distribution sensor 204 are used to detect whether there is a filter screen 100 in the material distribution trough 25, so as to facilitate the subsequent grabbing of the grabbing mechanism 3.
[0058] like Figure 8-10 As shown, Figure 8This is a front view of the feeding mechanism of the embodiment of the utility model; Fig. 9 This is a schematic diagram of the structure of the feeding mechanism of the embodiment of the utility model; Fig.10 For the utility model embodiment Fig. 9 A partial enlarged view of the A direction.
[0059] Specifically, the feeding mechanism 1 includes a vibration plate 10 for screening and conveying the filter screen 100; a guide groove 11 connected to the vibration plate 10 for conveying the filter screen 10 screened from the vibration plate 10; and a discharge portion 12 connected to the guide groove 11 for removing the accumulated filter screen 100.
[0060] In the above configuration, the vibration plate 10 is an auxiliary feeding device that can arrange multiple filter screens 100 products in an orderly manner and transport the products. After the vibration plate 10 is connected to the power supply and turned on, the filter screen 100 is vibrated and transported by the vibration plate 10, enters the arc guide rail of the vibration plate 10, and then continues to move. As the filter screen 100 moves, it reaches the position of the guide groove 11.
[0061] The discharge portion 12 includes a discharge trough 120, a plurality of brackets 121 are fixedly provided on the outer side of the discharge trough 120, a rejection plate 122 is fixedly provided on the plurality of brackets 121, the rejection plate 122 is located at the top of the discharge trough 120, and the distance between the bottom of the rejection plate 122 and the top of the discharge trough 120 is less than the height of the filter 100; the above scheme can prevent multiple vibration plates 10 from being stacked up; an inclined surface 123 is formed on the top of the rejection plate 122 close to the guide groove 11.
[0062] The feeding mechanism 1 further comprises a direct-vibration feeder 13 , which is located below the discharge chute 120 and fixedly mounted on the frame 5 , and the discharge chute 120 is fixedly mounted on the direct-vibration feeder 13 .
[0063] In the above arrangement, the filter screen 100 is vibrated and moved on the discharge trough 120 by the direct vibration feeder 13, so as to avoid the situation where the vibration and conveying effect of the vibration plate 10 is weakened when the filter screen 100 is on the discharge trough 120, resulting in the filter screen 100 being unable to continue to move; at the same time, the direct vibration feeder 13 vibrates the discharge trough 120 to move the filter screen 100 forward. The direct vibration feeder 13 can accurately control the forward rhythm of the filter screen 100, so that the assembly rhythm is more precise.
[0064] like Figure 11-12 As shown, Fig.11 This is a front view of the filter screen of the utility model embodiment; Fig.12 This is a schematic diagram of the structure of the filter screen in the embodiment of the utility model;
[0065] Specifically, the filter 100 has a T-shaped structure, including an upper end 101 and a lower end 102; wherein, the guide groove 11 has the same structure as the discharge groove 120, the inner diameter of the guide groove 11 is consistent with the outer diameter of the lower end 102 of the filter 100, the height of the guide groove 11 is consistent with the height of the lower end 102 of the filter 100, and the width of the guide groove 11 is consistent with the width of the upper end 101 of the filter 100. When the filter 100 is located in the guide groove 11, the lower end 102 of the filter 100 is located in the guide groove 11, and the upper end 101 of the filter 100 is placed on the top of the guide groove 11.
[0066] By setting a guide groove 11 at the discharge port of the vibration disk, the filter screen 100 is used to transport the filter screen 100 screened from the vibration disk 10, so that the lower end of the filter screen 100 is located in the guide groove 11, and the upper end 101 of the filter screen 100 is placed on the top of the guide groove 11. By setting the discharge part 12 and the direct vibration feeder 13, the stacked filter screens 100 are separated, and the separated filter screens 100 fall into the vibration disk 10, so that the filter screen 100 will not block the discharge groove 120, and the passing efficiency is high and the conveying stability is high.
[0067] like Figure 13-14 As shown, Fig.13 This is a schematic diagram of the structure of the conveying mechanism of the utility model embodiment; Fig.14 It is a schematic diagram of the assembly of the conveying mechanism of the embodiment of the utility model.
[0068] Specifically, the conveying mechanism 4 includes a conveying frame 40, a mobile pallet 42 and a fixed frame 43; a conveying slide rail 41 is arranged on the conveying frame 40, the mobile pallet 42 is slidably assembled on the conveying slide rail 41, and the fixed frame 43 is fixed on the mobile pallet 42, and the fixed frame 43 is used to fix the gas meter workpiece 200 to be processed.
[0069] In this embodiment, the clamping device 6 on the grasping mechanism 3 is used to move and grasp the filter 100 and install it on the gas meter workpiece 200 at the specified position. The action is simple to implement, the positioning is accurate, fast and reliable, and the gas meter workpiece 200 assembled with the filter 100 is moved to the next assembly process in sequence through the slide rail 41.
[0070] like Figure 15-19 As shown, Fig.15 This is a diagram of the use state of the grabbing mechanism of the embodiment of the utility model; Fig.16 The structure diagram of the grabbing mechanism of the utility model embodiment is shown in FIG. Figure 1 ; Fig.17 The structure diagram of the grabbing mechanism of the utility model embodiment is shown in FIG. Figure 2 ; Fig.18 This is a schematic diagram of the structure of the clamping device according to an embodiment of the utility model; Fig.19It is a structural schematic diagram of the connection between the fourth driving mechanism, the clamping block and the clamping pad block in an embodiment of the utility model.
[0071] Specifically, the gripping mechanism 3 includes a guide rail fixing plate 50 fixed to the top of the frame 5; a guide rail 51 is fixed on the guide rail fixing plate 50, and a sliding frame 52 is slidably connected to the guide rail 51; a first driving mechanism 53 for driving the sliding frame 52 to slide back and forth along the guide rail 51 is provided on the guide rail fixing plate 50; a moving member 54 is horizontally slidably connected to the sliding frame 52, and a second driving mechanism 55 for driving the moving member 54 to slide back and forth is provided on the sliding frame 52; a slide 56 is vertically arranged on the moving member 54; a slide plate 57 is slidably connected to the slide plate 56, and a third driving mechanism 58 capable of driving the slide plate 57 to move back and forth is installed on the top of the slide plate 56; a clamping device 6 for clamping the filter 100 is provided at the bottom of the slide plate 57, and the filter 100 is driven to move by the clamping device 6 to realize the assembly of the filter 100 and the gas meter workpiece 200.
[0072] The first drive mechanism 53 and the second drive mechanism 55 provided in this embodiment make the movement trajectory of the filter more accurate and will not deviate, thereby improving the accuracy of assembly. The third drive mechanism enables the clamping device 6 to move downward as a whole, making the downward movement of the filter 100 more accurate, thereby improving the accuracy and convenience of the movement of the filter 100.
[0073] The clamping device 6 includes a transition plate 60 fixedly arranged on one side of the slide plate 57, a connecting plate 61 fixedly arranged at the bottom of the transition plate 60, a fourth driving mechanism 62 installed at the bottom of the connecting plate 61, a plurality of clamping blocks 63 installed at the bottom of the fourth driving mechanism 62, a clamping surface 65 formed on the outer side of the clamping block 63; a clamping pad 64 installed on the outer side of the clamping block 63; the clamping pad 64 is attached to the clamping surface 65, and the fourth driving mechanism 62 simultaneously drives the plurality of clamping blocks 63 to move toward the direction of the clamping surface 65 corresponding to each other; In cooperation with the clamping pad 64 on the clamping surface 65, the filter net 100 is stably clamped; multiple clamping pads 64 extend into the filter net 100, and the multiple clamping blocks 63 are driven to move by the fourth driving mechanism 62 to clamp the filter net 100. The end outer diameter of the clamping pad 64 and the port inner diameter of the filter net 100 are matched with each other, and the bottom of the clamping pad 64 is an inclined guiding slope. This design realizes the stable and smooth insertion of multiple clamping pads 64 into the filter net 100, and the success rate is very high.
[0074] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
[0075] Although this article uses more figure marks in the figure: feeding mechanism 1, dividing mechanism 2, gripping mechanism 3, conveying mechanism 4, frame 5, clamping device 6, vibration plate 10, guide groove 11, discharge part 12, straight vibration feeder 13, dividing support column 20, dividing top plate 21, dividing slide base 22, dividing slide 23, cylinder 23-1, slide rail 23-2, slider 23-3, cylinder rod 23-4, dividing plate 24, dividing trough 25, guide slope 25-1, upper dividing baffle 26, mounting hole 26-1, connecting hole 27, lower dividing baffle 28, dividing baffle 29, through hole 29-1, conveying frame 40, conveying slide rail 41, movable tray 42, fixed frame 43, guide rail fixing plate 50, guide rail 51, sliding frame 52, first driving mechanism 53, moving part 54, second driving mechanism 55, slide 56, slide plate 57, third driving mechanism 58, transition plate 60, connecting plate 61, fourth driving mechanism 62, clamping block 63, clamping pad 64, clamping surface 65, filter screen 100, upper end 101, lower end 102, discharge chute 120, bracket 121, rejection plate 122, inclined surface 123, gas meter workpiece 200, first material distribution sensor mounting plate 201, second material distribution sensor mounting plate 202, first material distribution sensor 203, second material distribution sensor 204 and other terms, but does not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.
Claims
1. The automatic structure for assembling the filter screen of ultrasonic gas meter is characterized by: include Rack (5); A feeding mechanism (1) is fixedly mounted on the frame (5) and is used to arrange and transport a plurality of filter screens (100) in an orderly manner; A material distribution mechanism (2) is fixedly mounted on the frame (5) and connected to the feeding mechanism (1), and is used to push the filter screens (100) in the feeding mechanism (1) in sequence; A grabbing mechanism (3) is fixedly mounted on the frame (5) and is used to grab the filter screen (100) in the material distribution mechanism (2) and move it onto the gas meter workpiece (200); The conveying mechanism (4) is used to convey the gas meter workpiece (200) to be processed.
2. The automatic assembly structure of the ultrasonic gas meter filter according to claim 1 is characterized in that: The material distribution mechanism (2) comprises a material distribution support column (20), a material distribution top plate (21) fixedly mounted on the material distribution support column (20); a material distribution slide base (22) is mounted on the material distribution top plate (21); a material distribution slide base (22) is mounted on the material distribution slide base (22); a material distribution plate (24) is mounted on the material distribution slide (23); and a material distribution trough (25) is formed on the material distribution plate (24) with an opening facing the feeding mechanism (1).
3. The automatic assembly structure of the ultrasonic gas meter filter according to claim 2 is characterized in that: The material distribution slide (23) comprises a cylinder (23-1), a slide rail (23-2) is fixedly provided on the cylinder (23-1), a slider (23-3) is installed on the slide rail (23-2), and the slider (23-3) is slidably engaged with the slide rail (23-2); the cylinder (23-1) comprises a cylinder rod (23-4); one end of the cylinder rod (23-4) is connected to the slider (23-3), and the cylinder (23-1) drives the cylinder rod (23-4) to move, thereby driving the slider (23-3) to move on the slide rail (23-2).
4. The automatic assembly structure of the ultrasonic gas meter filter according to claim 2 is characterized in that: Guide slopes (25-1) are formed on both sides of the opening end of the material distribution trough (25), and the guide slopes (25-1) on both sides are trumpet-shaped structures; a connecting hole (27) with a horizontal axis is provided on the material distribution plate (24), and the connecting hole (27) is connected to the material distribution trough (25).
5. The automatic assembly structure of the ultrasonic gas meter filter according to claim 2 is characterized in that: A lower material dividing baffle (28) is fixedly provided on one side of the material dividing slide base (22) close to the feeding mechanism (1); a material dividing baffle (29) is fixedly provided perpendicularly to the outer side of the lower material dividing baffle (28); an upper material dividing baffle (26) is fixedly provided on the material dividing baffle (29); the upper material dividing baffle (26) is arranged in parallel with the lower material dividing baffle (28); a through hole (29-1) with a horizontal axis is formed on the material dividing baffle (29); a mounting hole (26-1) with a horizontal axis is provided on the upper material dividing baffle (26); the through hole (29-1) is connected to the mounting hole (26-1); when the material dividing groove (25) of the material dividing plate (24) moves to the mounting hole (26-1), the connecting hole (27) is arranged corresponding to the mounting hole (26-1).
6. The automatic assembly structure of the ultrasonic gas meter filter screen according to claim 5 is characterized in that: The material dividing baffle plate (29) and the material dividing slide base (22) are both mounted with a first material dividing sensor mounting plate (201) and a second material dividing sensor mounting plate (202) arranged opposite to each other; the first material dividing sensor mounting plate (201) is mounted with a first material dividing sensor (203); the second material dividing sensor mounting plate (202) is mounted with a second material dividing sensor (204); the first material dividing sensor (203) is arranged corresponding to the through hole (29-1).
7. The automatic assembly structure of the ultrasonic gas meter filter according to claim 1 is characterized by: The feeding mechanism (1) comprises a vibrating plate (10) for screening and conveying the filter screen (100); The guide groove (11) is connected to the vibration plate (10) and is used to convey the filter screen (100) screened from the vibration plate (10); the discharge portion (12) is connected to the guide groove (11) and is used to remove the accumulated filter screen (100).
8. The automatic assembly structure of the ultrasonic gas meter filter screen according to claim 7 is characterized in that: The discharge portion (12) comprises a discharge trough (120), a plurality of brackets (121) are fixedly arranged outside the discharge trough (120), a rejection plate (122) is fixedly arranged on the plurality of brackets (121), the rejection plate (122) is located at the top of the discharge trough (120), and the distance between the bottom of the rejection plate (122) and the top of the discharge trough (120) is less than the height of the filter screen (100).
9. The automatic assembly structure of the ultrasonic gas meter filter according to claim 1, characterized in that: The gripping mechanism (3) comprises a guide rail fixing plate (50) fixedly mounted on the top of the frame (5); a guide rail (51) is fixedly mounted on the guide rail fixing plate (50), and a sliding frame (52) is slidably connected to the guide rail (51); a first driving mechanism (53) is provided on the guide rail fixing plate (50) for driving the sliding frame (52) to slide back and forth along the guide rail (51); a moving member (54) is horizontally slidably connected to the sliding frame (52), and a moving member (54) is provided on the sliding frame (52) for driving the moving member (54) to slide back and forth The movable member (54) is provided with a second driving mechanism (55); a slide table (56) is vertically arranged on the movable member (54); a slide plate (57) is slidably connected to the slide table (56); a third driving mechanism (58) capable of driving the slide plate (57) to reciprocate is installed on the top of the slide table (56); a clamping device (6) for clamping the filter screen (100) is provided at the bottom of the slide plate (57); the filter screen (100) is driven to move by the clamping device (6) to achieve assembly of the filter screen (100) and the gas meter workpiece (200).
10. The automatic assembly structure of the ultrasonic gas meter filter screen according to claim 9, characterized in that: The clamping device (6) comprises a transition plate (60) fixed to one side of the slide plate (57), a connecting plate (61) fixed to the bottom of the transition plate (60), a fourth driving mechanism (62) installed at the bottom of the connecting plate (61), a plurality of clamping blocks (63) mounted at the bottom of the fourth driving mechanism (62), a clamping surface (65) formed on the outer side of the clamping block (63); a clamping pad (64) mounted on the outer side of the clamping block (63); the clamping pad (64) is attached to the clamping surface (65), and the fourth driving mechanism (62) simultaneously drives the plurality of clamping blocks (63) to move in the direction of the clamping surfaces (65) corresponding to the respective ones; and is used to cooperate with the clamping pad (64) on the clamping surface (65) to stably clamp the filter screen (100) at the same time.
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Automatic structure for assembling filter screen of ultrasonic gas meter
CN118559384A