A fully automated press-fitting equipment

Abstract

The utility model relates to the technical field of press-fitting equipment, and discloses a fully automated press-fitting equipment, including a base, a frame fixedly connected to the middle and upper inner side of the base, a motion component arranged on the left side of the top of the frame, a motor fixedly connected to the left end of the top rear side of the frame, an electric cylinder fixedly connected to the middle of the left side of the top of the frame, a guide rail 1 arranged on the right side of the top of the frame, a plugging station arranged in the middle of the inner bottom end of the base, a guide rail 2 arranged on the right side of the inner bottom end of the base, and a cylinder arranged on the front side of the inner bottom end of the base. In the utility model, through the frame, the SCR1 product station, the DPF product station, and the plugging station are respectively installed on the base, and the guide rail 2 supports the plugging station, so that even a single process can be accurately changed. Moreover, since the mold change time of multiple processes is short, the efficiency is high. At the same time, the equipment presses multiple product parts into one product, which improves the efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of press-fitting equipment, in particular to a fully automated press-fitting equipment. Background Art

[0002] Generally, fully automated press-fitting equipment is a type of equipment used for press-fitting operations during the manufacturing process. Its main feature is that it is highly automated and can be operated without human intervention or with minimal human intervention. At the beginning of the work, the workpiece is fed into the press-fitting area by an automatic feeding device, and then the control system controls the press-fitting mechanical structure to apply pressure according to preset parameters. The pressure sensor monitors the pressure application in real time and adjusts the pressure application process according to feedback information to ensure that the desired press-fitting effect is achieved. Once the press-fitting is completed, the automatic feeding device delivers the workpiece, and the entire process does not require human intervention.

[0003] At present, in the welding fixtures of domestic automobile exhaust systems, due to the previous structure and the press-fit structure, the operations are all manual and cannot be automated. It is relatively troublesome. Even if the mold change in a single process is accurate, the mold change time in multiple processes is long and the efficiency is relatively low. Our equipment presses two product parts into one product, which improves efficiency. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a fully automated press-fitting equipment, which aims to improve the existing technology in the current domestic automobile exhaust system welding fixture. Due to the previous structure, there is a press-fit structure, and the operation is manual, which cannot be automated and is relatively troublesome. Even if the mold change in a single process is accurate, and the mold change time in multiple processes is long, the efficiency is relatively low. Our equipment presses two product parts into one product, which improves the efficiency.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a fully automated pressing equipment, including a base, a frame is fixedly connected to the middle and upper inner side of the base, a moving component is arranged on the left side of the top end of the frame, a motor is fixedly connected to the left end of the top rear side of the frame, an electric cylinder is fixedly connected to the middle of the left top end of the frame, a guide rail 1 is arranged on the right side of the top end of the frame, a plugging station is arranged in the middle of the inner bottom end of the base, a guide rail 2 is arranged on the right side of the inner bottom end of the base, a cylinder is arranged on the front side of the inner bottom end of the base, a pressure sensor is arranged on the left side of the bottom end of the frame, and a product clamping mechanism is arranged at the bottom end of the pressure sensor.

[0006] As a further description of the above technical solution:

[0007] A gear is arranged on the front side of the top end of the frame, and a rack is meshedly connected to the outer wall of the gear.

[0008] As a further description of the above technical solution:

[0009] A station for pre-installing SCR1 products is arranged on the left side of the bottom end of the base near the edge.

[0010] As a further description of the above technical solution:

[0011] A DPF product pre-installation station is arranged on the right side of the bottom end of the base near the edge.

[0012] As a further description of the above technical solution:

[0013] A swing arm touch screen is arranged at the lower middle part of the right side of the base.

[0014] As a further description of the above technical solution:

[0015] A scanning gun is fixedly connected to the middle part of the bottom end of the swing arm touch screen.

[0016] As a further description of the above technical solution:

[0017] A button is fixedly connected to the front side of the bottom end of the swing arm touch screen, and the button is electrically connected to the electric cylinder, the pressure sensor, the motor, the cylinder, the scanning gun and the swing arm touch screen respectively.

[0018] The utility model has the following beneficial effects:

[0019] 1. In the utility model, the SCR1 product station, the DPF product station and the plugging station are respectively installed on the base through the frame, the second guide rail supports the plugging station, the cylinder drives the plugging station to move forward and backward, the first guide rail is fixed to the frame, and the pressure sensor is used to monitor the output pressure of the electric cylinder at the pressing station at all times, so that even a single process can change the mold accurately, and because the mold change time of multiple processes is short and the efficiency is high, at the same time, the equipment presses multiple product parts into one product, which improves the efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a front perspective view of a base of a fully automated press-fitting device proposed by the utility model;

[0021] Figure 2 This is a partial structural diagram of the framework of a fully automated press-fitting device proposed by the utility model.

[0022] Legend:

[0023] 1. Plug-in station; 2. Electric cylinder; 3. Pressure sensor; 4. Product clamping mechanism; 5. Motor; 6. Gear; 7. Rack; 8. Guide rail 1; 9. Guide rail 2; 10. Cylinder; 11. Base; 12. Frame; 13. Motion component; 14. Pre-installed SCR1 product station; 15. Pre-installed DPF product station; 16. Button; 17. Scanner; 18. Swing arm touch screen. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Please see attached Figure 1 - Attachment Figure 2 , an embodiment provided by the utility model: a fully automated press-fitting equipment, comprising a base 11, a frame 12 is fixedly connected to the middle and upper inner side of the base 11, a moving component 13 is arranged on the left side of the top of the frame 12, a motor 5 is fixedly connected to the left end of the top rear side of the frame 12, an electric cylinder 2 is fixedly connected to the middle of the left top side of the frame 12, a guide rail 1 8 is arranged on the right side of the top of the frame 12, a plugging station 1 is arranged in the middle of the inner bottom end of the base 11, a guide rail 2 9 is arranged on the right side of the inner bottom end of the base 11, a cylinder 10 is arranged on the front side of the inner bottom end of the base 11, a pressure sensor 3 is arranged on the left side of the bottom end of the frame 12, and a product clamping mechanism 4 is arranged at the bottom end of the pressure sensor 3;

[0026] Specifically, the base 11 plays an important role in supporting the entire mechanism. In the middle and upper part of the inner side, a frame 12 is installed through a firm connection. The base 11 plays an important role in supporting the entire mechanism. In the middle and upper part of the inner side, a frame 12 is installed through a firm connection. A motor 5 is fixedly connected. The function of this motor 5 is to provide power for the entire device and drive the operation of related mechanical parts. It is the power source of the entire device. An electric cylinder 2 is fixedly connected. The electric cylinder 2 is a device that converts electrical energy into mechanical energy. It is usually used to provide push-pull actions to achieve specific functions of the device.

[0027] Please see attached Figure 1 - Attachment Figure 2A gear 6 is arranged at the front side of the top of the frame 12, and a rack 7 is meshedly connected to the outer wall of the gear 6. A pre-installed SCR1 product station 14 is arranged near the edge on the left side of the bottom end of the base 11, and a pre-installed DPF product station 15 is arranged near the edge on the right side of the bottom end of the base 11. A swing arm touch screen 18 is arranged at the middle and lower part of the right side of the base 11, and a scanner 17 is fixedly connected to the middle of the bottom end of the swing arm touch screen 18. A button 16 is fixedly connected to the front side of the bottom end of the swing arm touch screen 18, and the button 16 is electrically connected to the electric cylinder 2, the pressure sensor 3, the motor 5, the cylinder 10, the scanner 17 and the swing arm touch screen 18 respectively;

[0028] Specifically, a pre-installed SCR1 product station 14 specially designed for pre-installed SCR1 products is provided on the left side of the bottom end of the base 11 near the edge, and a pre-installed DPF product station 15 specially designed for pre-installed DPF products is also provided on the right side of the bottom end of the base 11 near the edge. The layout of this pre-installed DPF product station 15 corresponds to the pre-installed SCR1 product station 14. We can see that a swing arm touch screen 18 is cleverly set here. This swing arm touch screen 18 not only provides an interface for human-computer interaction.

[0029] Working principle: Usually the product is transported to this process by a turnover vehicle, the lifting device lifts the main part to the plugging station 1, the cylinder 10 drives the plugging station 1 to run to the pressing position, the SCR1 product is manually pre-installed at the station 14, the DPF product is manually pre-installed at the station 15, the external scanner 17 scans, the external button 16 is activated, the product clamping mechanism 4 is lifted by the electric cylinder 2 with the SCR1 product, the motor 5 carries the product SCR1 along the guide rail 8 to the pressing station 1, the electric cylinder 2 presses down, and the product SCR1 is pressed into the main body After the plugging is completed, the electric cylinder 2 rises, and the motor 5 takes the product clamping mechanism 4 along the guide rail 8 to the pre-installed DPF product station 15. The electric cylinder 2 moves down, and the product clamping mechanism 4 clamps the product DPF. The product clamping mechanism 4 is lifted by the electric cylinder 2 with the DPF product, and the motor 5 takes the product DPF along the guide rail 8 to the press-fitting station. The electric cylinder 2 presses down to press the product DPF into the main body. After the plugging is completed, the electric cylinder 2 rises, and the motor 5 takes the product clamping mechanism 4 along the guide rail 8 back to the pre-installed SCR1 station. This plugging is completed. The equipment stops, and the operator uses a sling to take out the main body and puts it on the turnover car to transport it to the next sequence, realizing accurate mold change even in a single process, and because the mold change time for multiple processes is short, the efficiency is high. At the same time, the equipment presses multiple product parts into one product, which improves efficiency.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automated press-fitting device, comprising a base (11), characterized in that: A frame (12) is fixedly connected to the middle upper portion of the inner side of the base (11); a moving assembly (13) is arranged on the left side of the top end of the frame (12); a motor (5) is fixedly connected to the left end of the top rear side of the frame (12); an electric cylinder (2) is fixedly connected to the middle portion of the left side of the top end of the frame (12); a guide rail 1 (8) is arranged on the right side of the top end of the frame (12); a plugging station (1) is arranged in the middle portion of the inner bottom end of the base (11); a guide rail 2 (9) is arranged on the right side of the inner bottom end of the base (11); a cylinder (10) is arranged on the front side of the inner bottom end of the base (11); a pressure sensor (3) is arranged on the left side of the bottom end of the frame (12); and a product clamping mechanism (4) is arranged at the bottom end of the pressure sensor (3).

2. A fully automated press-fitting device according to claim 1, characterized in that: A gear (6) is provided on the front side of the top end of the frame (12), and a rack (7) is meshedly connected to the outer wall of the gear (6).

3. The fully automated press-fitting equipment according to claim 1, characterized in that: A SCR1 product pre-installation station (14) is provided on the left side of the bottom end of the base (11) near the edge.

4. The fully automated press-fitting equipment according to claim 1, characterized in that: A DPF product pre-installation station (15) is provided on the right side of the bottom end of the base (11) near the edge.

5. The fully automated press-fitting equipment according to claim 1, characterized in that: A swing arm touch screen (18) is provided at the lower middle portion of the right side of the base (11).

6. A fully automated press-fitting device according to claim 5, characterized in that: A scanning gun (17) is fixedly connected to the middle of the bottom end of the swing arm touch screen (18).

7. The fully automated press-fitting equipment according to claim 5, characterized in that: A button (16) is fixedly connected to the front side of the bottom end of the swing arm touch screen (18), and the button (16) is electrically connected to the electric cylinder (2), the pressure sensor (3), the motor (5), the air cylinder (10), the scanning gun (17) and the swing arm touch screen (18) respectively.

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