Ultrasonic water meter press cover tooling
By designing an ultrasonic water gauge press-fit cover tooling including carrier card slots, pneumatic pushing mechanisms and PLC control modules, the problem of low tightening and disassembly operation in the prior art is solved, automated operation is realized, and production efficiency and scale are improved.
Patent Information
- Application Number
- CN202420651134.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The prior art requires the use of a variety of equipment and tools when disassembling or tightening an ultrasonic water meter. The operation efficiency is low, and it is easy to damage the water meter products and be damaged manually, making it difficult to meet the needs of mass production.
An ultrasonic water gauge press-fit tooling is designed, including a base and a processing table. The processing table is equipped with a carrier card slot, a pneumatic push mechanism, a mold gauge, a cylinder and a PLC control module, and the automatic tightening and disassembly operations are achieved through these components.
It enables efficient tightening or disassembling of ultrasonic water meter without a large number of equipment and tools and manual operations, improves production efficiency, increases production scale, and reduces the risk of artificial injuries and equipment damage.
Smart Images

Figure CN222711423U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water meter installation, and more specifically, particularly relates to an ultrasonic water meter press-fit cover tooling. Background Art
[0002] Currently, the ultrasonic water meter cover is removed or tightened by traditional manual methods using pliers, wrenches, screwdrivers and other tools. This is time-consuming and labor-intensive, and can easily damage the water meter product and cause harm to workers. This method of removal or tightening has the following disadvantages:
[0003] ①It needs to be equipped with DC power supply, control system, gas source and other equipment and tools.
[0004] ② Disassembly and tightening operations cannot be performed simultaneously, which is inefficient.
[0005] Therefore, in mass production, not only a large amount of equipment and tools are required, but also too much manual operation, resulting in low production efficiency and unable to meet the large-scale production scale. Utility Model Content
[0006] The utility model aims to provide a press-fit cover tooling for an ultrasonic water meter.
[0007] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: an ultrasonic water meter pressing cover tooling, including a base and a processing table, the processing table is fixedly installed on the base, one side of the processing table is open, and a board carrier slot is slidably installed at the bottom of the processing table, and a pneumatic pushing mechanism for driving the board carrier slot to lift is installed inside the base, a mold pressing cover is installed at the top of the processing table, two-head cylinders are fixedly installed on the side of the processing table away from the opening position, and a tightening cylinder and a disassembly cylinder are respectively fixedly installed on both outer sides of the processing table, a relay, a solenoid valve and a PLC control module are installed in the base, and the relay and the solenoid valve are electrically connected to the double-head cylinder, the tightening cylinder, the disassembly cylinder and the pneumatic pushing mechanism through the PLC control module.
[0008] Preferably, the carrier slot component includes a carrier and two supporting ribs, and bearing rods are passed through both ends of the carrier. The upper and lower ends of the bearing rods are respectively fixedly connected to the top and bottom of the processing table, and the two supporting ribs are fixedly installed in parallel on both sides of the center of the carrier.
[0009] Preferably, the pneumatic pushing mechanism comprises a pushing cylinder, and an output shaft of the pushing cylinder is fixedly connected to the bottom of the carrier plate.
[0010] Preferably, a power button and an indicator light are fixedly mounted on one side of the base, and the power button is used to control the start and stop of the double-head cylinder, the tightening cylinder, the disassembly cylinder and the pneumatic pushing mechanism.
[0011] Preferably, the mold pressure cover is located directly above the center of the carrier plate, and the mold pressure cover is ring-shaped.
[0012] Preferably, the indicator light includes a pressing indicator light, a disassembly indicator light and a power indicator light. The pressing indicator light is used to display the working status of the pushing cylinder, the disassembly indicator light is used to display the working status of the tightening cylinder and the disassembly cylinder, and the power indicator light is used to display the working status of the power button.
[0013] Compared with the prior art, the advantages of the utility model are:
[0014] The utility model places each ultrasonic water meter to be tightened or disassembled on a carrier plate, and presses the carrier plate through a push cylinder, so that the mold cover contacts the ultrasonic water meter cover, and then starts the tightening cylinder or the disassembly cylinder to carry out the tightening or disassembly work. After the work is completed, the push cylinder is retracted, and then the cylinders at both ends are started. The cylinders at both ends can push the processed water meter out of the processing table, and the production efficiency can be improved and the production scale can be increased without investing a large amount of equipment and tools and manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a three-dimensional diagram of a press-fit cover tooling for an ultrasonic water meter of the utility model;
[0017] Figure 2 It is a front view of a press-fit cover tooling for an ultrasonic water meter of the utility model;
[0018] Figure 3 The utility model is a side view of a press-fit cover tooling for an ultrasonic water meter.
[0019] In the figure: 1 tightening cylinder, 2 carrier card slot, 3 bearing rod, 4 disassembly cylinder, 5 processing table, 6 base, 7 relay, 8 solenoid valve, 9 plc control module, 10 two-end cylinder, 11 mold cover, 12, pressing indicator light, 13 power button, 14 disassembly indicator light, 15 power indicator light. DETAILED DESCRIPTION
[0020] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0021] See also Figure 1 , Figure 2 and Figure 3 As shown, the utility model provides an ultrasonic water meter press-fit cover tooling, including a base 6 and a processing table 5, the processing table 5 is fixedly installed on the base 6, one side of the processing table 5 is open, a board carrier slot part 2 is slidably installed at the bottom of the processing table 5, a pneumatic pushing mechanism for driving the board carrier slot part 2 to rise and fall is installed inside the base 6, a mold press cover 11 is installed at the top of the processing table 5, a two-head cylinder 10 is fixedly installed on the side of the processing table 5 away from the opening position, a tightening cylinder 1 and a disassembly cylinder 4 are fixedly installed on both outer sides of the processing table 5, both of which are rotating cylinders, a relay 7, a solenoid valve 8 and a PLC control module 9 are installed in the base 6, and the relay 7 and the solenoid valve 8 are electrically connected to the double-head cylinder 10, the tightening cylinder 1, the disassembly cylinder 4 and the pneumatic pushing mechanism through the PLC control module 9.
[0022] In this embodiment, the carrier slot member 2 includes a carrier and two supporting ribs, and bearing rods 3 are passed through both ends of the carrier. The upper and lower ends of the bearing rods 3 are respectively fixedly connected to the top and bottom of the processing table 5, and the two supporting ribs are fixedly installed in parallel on both sides of the center of the carrier.
[0023] In this embodiment, the pneumatic pushing mechanism includes a pushing cylinder, and the output shaft of the pushing cylinder is fixedly connected to the bottom of the carrier plate.
[0024] In this embodiment, a power button and an indicator light are fixedly mounted on one side of the base 6, and the power button is used to control the start and stop of the double-head cylinder 10, the tightening cylinder 1, the disassembly cylinder 4 and the pneumatic pushing mechanism.
[0025] In this embodiment, the mold pressing cover 11 is located directly above the center of the carrier plate, and the mold pressing cover 11 is ring-shaped.
[0026] In this embodiment, the indicator lights include a pressing indicator light 12, a disassembly indicator light 14 and a power indicator light 15. The pressing indicator light 12 is used to display the working status of the pushing cylinder, the disassembly indicator light 14 is used to display the working status of the tightening cylinder 11 and the disassembly cylinder 4, and the power indicator light 15 is used to display the working status of the power button 13.
[0027] Working principle: Two supporting ribs on the carrier plate form a groove for placing the ultrasonic water meter. Each ultrasonic water meter to be tightened or disassembled is placed on the carrier plate. The two supporting ribs can support it. The carrier plate is pressed by the pushing cylinder to make the mold cover contact the ultrasonic water meter cover. At this time, the tightening cylinder 1 or the disassembly cylinder 4 is started to tighten or disassemble. During the process, the status of the disassembly indicator light 14 is observed. If it is off, the operation is completed, and if it is not off, it is in the process of working. After completion, the pushing cylinder is retracted, and then the two-end cylinder 10 is started. The two-end cylinder 10 can push the processed water meter out of the processing table 5.
[0028] Although the embodiments of the present invention are described in conjunction with the accompanying drawings, the patent owner may make various variations or modifications within the scope of the appended claims. As long as they do not exceed the protection scope described in the claims of the present invention, they should be within the protection scope of the present invention.
Claims
1. An ultrasonic water meter press cover tooling, comprising a base and a processing table, wherein the processing table is fixedly mounted on the base, and characterized in that: One side of the processing table is open, and a board carrier slot is slidably installed at the bottom of the processing table. A pneumatic pushing mechanism for driving the board carrier slot to lift is installed inside the base. A mold pressure cover is installed at the top of the processing table. Two-head cylinders are fixedly installed on the side of the processing table away from the opening position, and a tightening cylinder and a disassembly cylinder are fixedly installed on both outer sides of the processing table. A relay, a solenoid valve and a PLC control module are installed in the base, and the relay and the solenoid valve are electrically connected to the double-head cylinder, the tightening cylinder, the disassembly cylinder and the pneumatic pushing mechanism through the PLC control module.
2. The ultrasonic water meter press-fit cover tooling according to claim 1, characterized in that: The carrier slot component includes a carrier and two supporting ribs. Bearing rods are passed through both ends of the carrier. The upper and lower ends of the bearing rods are respectively fixedly connected to the top and bottom of the processing table. The two supporting ribs are fixedly installed in parallel at both sides of the center of the carrier.
3. The ultrasonic water meter press-fit cover tooling according to claim 2, characterized in that: The pneumatic pushing mechanism comprises a pushing cylinder, and an output shaft of the pushing cylinder is fixedly connected to the bottom of the carrier plate.
4. The ultrasonic water meter press-fit cover tooling according to claim 3, characterized in that: A power button and an indicator light are fixedly mounted on one side of the base, and the power button is used to control the start and stop of the double-head cylinder, the tightening cylinder, the disassembly cylinder and the pneumatic pushing mechanism.
5. The ultrasonic water meter press-fit cover tooling according to claim 2, characterized in that: The mold pressure cover is located just above the center of the carrier plate, and the mold pressure cover is ring-shaped.
6. The ultrasonic water meter press-fit cover tooling according to claim 4, characterized in that: The indicator lights include a pressing indicator light, a disassembly indicator light and a power indicator light. The pressing indicator light is used to display the working status of the push cylinder, the disassembly indicator light is used to display the working status of the tightening cylinder and the disassembly cylinder, and the power indicator light is used to display the working status of the power button.