A mounting tool for an elastic part of a control valve

By designing an installation tool for controlling valve armature assembly, the coordination of the alignment mechanism and the extrusion mechanism is used to solve the problem that the spring is prone to pop up when loading, and the effect of rapid and accurate assembly and improved working efficiency is achieved.

CN222712075UActive Publication Date: 2025-04-04瑞拓汽车零部件(芜湖)有限公司
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Patent Information

Application Number
CN202421458389.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-04
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

During the armature assembly of the control valve, due to the small grooves of the plastic parts, the spring is prone to be placed in one end and popped out at the other end when loading, resulting in the problem of unsuccessful assembly.

Method used

A control valve elastic member installation tool is designed, including a alignment mechanism and an extrusion mechanism. Through the cooperation of slide rails, sliders, moving blocks, support seats, pins and cylinders, the function of entering the grooves at both ends at the same time.

Benefits of technology

It effectively avoids the springs popping out at one end during the loading process, achieves rapid and accurate assembly, reduces the labor intensity of staff and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an installation tool for an elastic part of a control valve, which belongs to the technical field of control valve armature assembly, including a positioning mechanism and an extrusion mechanism, the positioning mechanism including a base, a slide rail is arranged on the base, the slide rail is slidably connected with a slider, a moving block is arranged on the slider, a positioning groove and a folding edge portion are arranged on the moving block, the slide rail is also slidably connected with the sliding block, a positioning frame is arranged on the sliding block, and a through hole is arranged in the positioning frame, the extrusion mechanism includes a support seat, the support seat is mounted on the base through bolts, a push rod is arranged on one side of the support seat, and the push rod passes through the through hole. Through the utility model, in the process of assembling the control valve armature, the spring body can be in a compressed state, and both ends enter the groove at the same time, so as to achieve the purpose of quickly and accurately placing the spring body into the narrow groove on the plastic part, effectively avoiding the situation that one end in the compressed state pops out, and the installation can be successful at one time, which greatly improves the work efficiency.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of control valve armature assembly, in particular to an installation tool for a control valve elastic part. Background Art

[0002] The control valve is composed of two main assemblies: the valve body assembly and the actuator assembly (or actuator system), which are divided into four major series: single-seat series control valves, double-seat series control valves, sleeve series control valves and self-operated series control valves. Different types of control valves are suitable for different occasions.

[0003] The function of the armature in the control valve is to energize the rotor and control the rotation direction of the motor. It can also serve as the electrode of the motor. In the process of realizing the mutual conversion of mechanical energy and electrical energy, the armature in the control valve plays a key and vital role. The armature mainly consists of a needle, a needle body, a plastic part, a spring and other parts. During the assembly of the plastic part and the spring, the staff needs to squeeze and compress the spring in advance to shorten the spring, and then put the spring into the groove in the plastic part. When putting it in, because the groove on the plastic part is small, it is often due to improper operation, causing one end of the spring to pop out of the groove, so it needs to be reinstalled, which is very time-consuming and has low work efficiency. Utility Model Content

[0004] The technical solution of the present invention aims at the technical problem that the existing technical solutions are too single, and provides a solution that is significantly different from the existing technologies. Specifically, the present invention mainly provides an installation tool for the elastic part of the control valve, which is used to solve the technical problem raised in the above background technology. Since the groove of the plastic part in the armature is small, the spring needs to be pinched and compressed in advance before it can be installed. When installing the spring into the groove of the plastic part, it often happens that one end of the spring is inserted and the other end is improperly forced, causing it to pop out.

[0005] The technical solution adopted by the utility model to solve the above technical problems is:

[0006] A mounting tool for an elastic part of a control valve comprises an alignment mechanism and an extrusion mechanism, wherein the alignment mechanism comprises a base, a slide rail is arranged on the base, a slider is slidably connected to the slide rail, a moving block is arranged on the slider, a positioning groove and a folded edge are arranged on the upper surface and side surfaces of the moving block respectively, the slide rail is also slidably connected to the sliding block, a positioning frame is arranged on the sliding block, and a through hole is arranged in the positioning frame, and the extrusion mechanism comprises a support seat, the support seat is mounted on the base by bolts, a push rod is arranged on one side of the support seat, and the push rod passes through the through hole.

[0007] Furthermore, a return spring is provided on the push rod, and one end of the return spring is connected to the side surface of the support seat.

[0008] Furthermore, a second cylinder is arranged on the support seat, an L-shaped plate is arranged at the output end of the second cylinder, and a pressure block is arranged at the lower side of the L-shaped plate.

[0009] Furthermore, a bracket is installed on the upper surface of the base through bolts, and a first cylinder is commonly provided on the two brackets, and an output end of the first cylinder is connected to the folded edge portion through bolts.

[0010] Furthermore, the slide rail and the base are connected to each other via bolts.

[0011] Furthermore, the sliding block and the moving block are connected to each other via bolts.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model realizes that during the assembly of the control valve armature, the spring body can be in a compressed state, and both ends enter the grooves at the same time, through the arranged base, slide rails, sliders, sliding blocks, moving blocks, brackets, support seats, push rods, reset springs, L-shaped plates, pressure blocks, plastic parts and spring bodies, so that the spring body can be in a compressed state and both ends enter the grooves at the same time, so as to achieve the purpose of quickly and accurately placing the spring body into the narrow groove on the plastic part, effectively avoiding the situation where one end in the compressed state jumps out, and the installation can be successful in one time, thereby reducing the labor intensity of the staff and greatly improving the work efficiency. The cooperation between the first cylinder and the second cylinder provides a power source, which is more labor-saving, convenient to operate, and has a stable structure and certain practical value.

[0014] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is an exploded schematic diagram of the alignment mechanism of the utility model;

[0017] Figure 3 This is a schematic diagram of the extrusion mechanism structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the armature structure of the control valve of the utility model.

[0019] In the figure: 1. alignment mechanism; 11. base; 12. slide rail; 13. slider; 14. sliding block; 141. positioning frame; 142. through hole; 15. moving block; 151. positioning groove; 152. folding edge; 16. bracket; 17. first cylinder; 2. extrusion mechanism; 21. support seat; 22. push rod; 23. return spring; 24. second cylinder; 25. L-shaped plate; 26. pressure block; 3. plastic part; 4. spring body. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of the present invention, the present invention will be described in more detail below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0021] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly connected by technicians in the technical field of the present invention. The terminology used in the specification of the present invention is for the purpose of describing specific embodiments and is not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0023] Please refer to the attached Figure 1-4 A mounting tool for a control valve elastic member includes a positioning mechanism 1 and an extrusion mechanism 2. The positioning mechanism 1 includes a base 11, a slide rail 12 is provided on the base 11, and the slide rail 12 is slidably connected to a slider 13. A moving block 15 is provided on the slider 13. The upper surface and side surface of the moving block 15 are respectively provided with a positioning groove 151 and a folding edge 152. The slide rail 12 is also slidably connected to a sliding block 14, and a positioning frame 141 is provided on the sliding block 14, and a through hole 142 is provided in the positioning frame 141. The extrusion mechanism 2 includes a support seat 21, and the support seat 21 is installed on the base 11 by bolts. A push rod 22 is provided on one side of the support seat 21, and the push rod 22 passes through the through hole 142.

[0024] Through the above structure, during the assembly of the control valve armature, the spring body 4 can be in a compressed state, and both ends enter the groove at the same time, so as to achieve the purpose of quickly and accurately placing the spring body 4 into the narrow groove on the plastic part 3, and effectively avoid the situation where one end jumps out in the compressed state, and the installation can be successful in one time, which reduces the labor intensity of the staff and greatly improves the work efficiency. In addition, the structure is stable and easy to operate, and it has certain practical value.

[0025] The specific operation is as follows: first, the plastic part 3 is placed in the positioning groove 151, and then the spring body 4 is placed in the positioning frame 141. Subsequently, the first cylinder 17 is opened, and the moving block 15 is pulled closer to the sliding block 14 so that the positioning groove 151 is located directly below the positioning frame 141. Then the moving block 15 pushes the sliding block 14 to move toward the side of the support seat 21. The push rod 22 squeezes and compresses the spring body 4 in the positioning frame 141. At the same time, the return spring 23 is compressed under the squeezing of the sliding block 14 until the positioning frame 141 and the positioning groove 151 are located directly below the pressing block 26. Subsequently, the second cylinder 24 is opened, and the L-shaped plate 25 drives the pressing block 26 to move downward, squeezing the compressed spring body 4 out of the positioning frame 141, and then directly pressing it into the groove of the plastic part 3 to complete the assembly.

[0026] Please refer to the attached Figure 1 and attached Figure 2 A bracket 16 is installed on the upper surface of the base 11 by bolts, and a first cylinder 17 is commonly provided on the two brackets 16. The output end of the first cylinder 17 is connected to the folded edge portion 152 by bolts. The first cylinder 17 is used to drive the moving block 15 and the sliding block 14, so that the positioning groove 151 and the positioning frame 141 are moved to the position directly below the pressing block 26 to prepare for subsequent loading. The slide rail 12 and the base 11 are connected to each other by bolts, and the slider 13 and the moving block 15 are connected to each other by bolts. The bolt connection facilitates the assembly, disassembly and maintenance of various parts.

[0027] Please refer to the attached Figure 1 and attached Figure 3 A return spring 23 is provided on the push rod 22, and one end of the return spring 23 is connected to the side of the support seat 21. Through the return spring 23, after the spring body 4 is assembled on the plastic part 3, the sliding block 14 is reset by its own deformation and leaves the position directly below the pressing block 26, providing space for placing the next spring body 4 into the positioning frame 141. A second cylinder 24 is provided on the support seat 21, and an L-shaped plate 25 is provided at the output end of the second cylinder 24. A pressing block 26 is provided on the lower side of the L-shaped plate 25. Through the mutual cooperation between the second cylinder 24, the L-shaped plate 25 and the pressing block 26, the spring body 4 is pressed into the groove of the plastic part 3.

[0028] The above description of the utility model in combination with the accompanying drawings is an exemplary description. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as the non-substantial improvements are made by adopting the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A mounting tool for a control valve elastic member, comprising a positioning mechanism (1) and a squeezing mechanism (2), wherein the positioning mechanism (1) comprises a base (11), a slide rail (12) is arranged on the base (11), and a slider (13) is slidably connected to the slide rail (12), characterized in that: The slider (13) is provided with a moving block (15), and the upper surface and side surfaces of the moving block (15) are respectively provided with a positioning groove (151) and a folding edge (152). The slide rail (12) is also slidably connected with a sliding block (14), and the sliding block (14) is provided with a positioning frame (141), and a through hole (142) is provided in the positioning frame (141). The extrusion mechanism (2) comprises a support seat (21), and the support seat (21) is mounted on the base (11) by bolts. A push rod (22) is provided on one side of the support seat (21), and the push rod (22) passes through the through hole (142).

2. The installation tool for the control valve elastic member according to claim 1, characterized in that: A return spring (23) is provided on the push rod (22), and one end of the return spring (23) is connected to the side surface of the support seat (21).

3. The installation tool for the control valve elastic member according to claim 2, characterized in that: A second cylinder (24) is arranged on the support seat (21), an L-shaped plate (25) is arranged at the output end of the second cylinder (24), and a pressing block (26) is arranged at the lower side of the L-shaped plate (25).

4. The installation tool for the control valve elastic member according to claim 1, characterized in that: A bracket (16) is mounted on the upper surface of the base (11) via bolts, a first cylinder (17) is provided on the two brackets (16), and an output end of the first cylinder (17) is connected to the folded edge portion (152) via bolts.

5. The installation tool for the control valve elastic member according to claim 1, characterized in that: The slide rail (12) and the base (11) are connected to each other via bolts.

6. The installation tool for the control valve elastic member according to claim 1, characterized in that: The sliding block (13) and the moving block (15) are connected to each other via bolts.