A flocking cloth processing device

By using an adjustable height movable vacuum cover and a fixed vacuum cover in the flocking cloth processing device, combined with dense comb teeth to clean surface impurities, and improving waterproof and breathable performance through waterproof membrane, reverse osmosis holes, breathable flocking layer and base layer, the problem of incomplete cleaning of impurities and poor breathable performance in flocking cloth production is solved, and the flocking quality and scope of application are significantly improved.

CN222713052UActive Publication Date: 2025-04-04LISHUI JINYU NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421175870.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-04-04
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

During the production process of flocking cloth, the surface of the semi-finished flocking cloth is prone to sticking to stubborn impurities, resulting in incomplete cleaning and affecting the quality of flocking. Moreover, the common waterproof flocking cloth has poor breathability, which limits its scope of application.

Method used

A processing device for flocking cloth is designed, using a movable vacuum cover with adjustable height and a fixed vacuum cover, combined with dense comb teeth to effectively clean surface impurities. At the same time, by setting up a waterproof membrane, reverse osmosis holes, and breathable flocking layer and base layer, the waterproof and breathable performance of the flocking cloth is improved.

Benefits of technology

It significantly improves the quality of flocking, ensures the surface of flocking cloth is clean, and gives the flocking cloth dual functions of waterproof and breathable, expanding its scope of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flocking cloth processing device, which belongs to the technical field of waterproof flocking cloth production. A machine frame is arranged on the surface of a processing machine table, and an inlet and outlet are arranged on the surface of the machine frame. The inner wall of the inlet and outlet is rotatably connected with a conveying roller, and the surface of the conveying roller contacts and squeezes with the surface of a flocking cloth body. The flocking cloth body is provided with a base layer, and two surfaces of the base layer are fixedly connected with a waterproof membrane. The flocking cloth processing device, through the provision of a movable dust hood with adjustable height and a fixed dust hood, allows the dust hood to be attached to the surface of a flocking cloth semi-finished product to collect and clean dust and impurities, and collects stubborn impurities on the surface through dense comb teeth, thereby greatly improving the flocking quality. Furthermore, through the provision of a waterproof membrane, reverse osmosis holes, and a breathable flocking layer and base layer, the flocking cloth not only has a waterproof function, but also has a breathable function, thereby increasing the application range of the flocking cloth.
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Description

Technical Field

[0001] The utility model relates to the technical field of waterproof flocking cloth production, and more specifically to a flocking cloth processing device. Background Art

[0002] The so-called flocking fabric is made of various types of fabrics as the base fabric, with nylon or viscose fluff planted on the front, and then processed by steaming and washing. The surface can be beautifully treated with printing and other processes. It is mainly used for sofas, cushions, seat cushions and other fabrics. In the production process of flocking fabric, the semi-finished flocking fabric needs to be cleaned of dust and impurities, flattened, and then flocked. However, since the surface of the semi-finished flocking fabric will be sticky with stubborn impurities, the surface cleaning will not be clean, which will lead to poor flocking of the fluff at that position during flocking, and most flocking fabrics cannot have the functions of waterproof and breathable, which will narrow its scope of application.

[0003] For example, the announcement number CN210826779U discloses a flattening device for processing waterproof flocking cloth, which includes a workbench, an electric control cabinet, a PLC controller, a tensioning mechanism, a pretreatment mechanism, an adjustment flattening mechanism, a lower flattening mechanism and a mounting frame. In the utility model, the pretreatment mechanism and the adjustment flattening mechanism are arranged, and the exhaust fan sucks the impurities on the cloth into the pipeline through the collection cover and transports them to the collection box, thereby realizing the cleaning operation of the impurities on the cloth.

[0004] It can be seen from the above-mentioned public scheme that the collection hood is not attached to the surface of the semi-finished flocking cloth to collect dust and impurities, and the suction force cannot remove stubborn impurities and dust. When the fluff is bonded at this position by adhesive, the fluff will easily fall off, reducing the quality of the flocking. In addition, the commonly used environmentally friendly waterproof flocking cloth, in order to improve the waterproof effect, will cause the air permeability of the flocking cloth to be extremely poor, reducing its scope of application. Utility Model Content

[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a flocking cloth processing device. The flocking cloth processing device has a movable dust hood with adjustable height and a fixed dust hood, so that the dust hood can be attached to the surface of the semi-finished flocking cloth to collect and clean dust and impurities, and the dense comb teeth can be used to comb up and collect stubborn impurities on the surface, thereby greatly improving the flocking quality. In addition, the waterproof membrane, reverse osmosis holes, and breathable flocking layer and base layer are provided, so that the flocking cloth not only has a waterproof function, but also has a breathable function, thereby increasing the application range of the flocking cloth.

[0006] To solve the above problems, the utility model adopts the following technical solutions.

[0007] A flocking cloth processing device comprises a flocking cloth body and a processing machine, the surface of the processing machine is provided with a frame, the surface of the frame is provided with an inlet and outlet, the inner wall of the inlet and outlet is rotatably connected with a conveying roller, the surface of the conveying roller contacts and squeezes with the surface of the flocking cloth body, the flocking cloth body is provided with a base layer, the two surfaces of the base layer are fixedly connected with a waterproof membrane, the surface of the waterproof membrane is provided with a reverse osmosis hole, the surface of the waterproof membrane is fixedly connected with a flocking layer, the bottom of the processing machine is fixedly connected with a suction pipe, the two ends of the suction pipe are respectively provided with a fixed dust hood and a powerful suction pump, the surface of the outlet pipe of the powerful suction pump is fixedly sleeved with a collection box, and the side of the suction pipe is fixedly connected There is a connecting hose, one end of which is fixedly connected to a suction pipe, one end of which is fixedly connected to a movable dust hood, one end of the movable dust hood is provided with comb teeth, and the bottom of the movable dust hood is provided with dust suction holes. The flocking cloth processing device, through the movable dust hood with adjustable height and the fixed dust hood, allows the dust hood to be attached to the surface of the semi-finished flocking cloth to collect and clean dust and impurities, and collects stubborn impurities on the surface through dense comb teeth, which greatly improves the flocking quality, and through the waterproof membrane, reverse osmosis holes and breathable flocking layer and base layer, the flocking cloth not only has a waterproof function, but also has a breathable function, which increases the scope of application of the flocking cloth.

[0008] Furthermore, an adjustment plate is fixedly connected to the surface of the processing machine, an adjustment groove is provided on the side of the adjustment plate, the inner wall of the adjustment groove is in contact with the surface of the straw, and two limit sleeves are threadedly connected to the surface of the straw, so as to facilitate the adjustment of the height position of the movable dust hood according to the different thicknesses of the flocked cloth semi-finished products.

[0009] Furthermore, the inner wall of the inlet and outlet is provided with symmetrical adjustment holes, the inner wall of the adjustment hole is slidably connected with an adjustment shaft, the surface of the adjustment shaft is rotatably connected with an extrusion roller, and one end of the adjustment shaft is threadedly connected with a knob to facilitate the extrusion and conveying of flocked cloth semi-finished products of different thicknesses.

[0010] Furthermore, a pressurizing chamber is provided inside the movable dust hood, and an air avoidance groove is provided at the bottom of the movable dust hood. The air avoidance groove is connected with the inside of the pressurizing chamber through the dust suction hole. The air avoidance groove can avoid squeezing the combed impurities, thereby facilitating the collection of impurities and dust.

[0011] Furthermore, the base layer is woven from environmentally friendly fibers, the flocking layer is woven from polyester fibers, and the inside of the flocking layer is woven with conductive threads, which has the functions of air permeability and anti-static properties.

[0012] Furthermore, a support plate and an ash discharge pipe are provided at the bottom of the collecting box, and a filter screen and an air outlet pipe are provided at the side of the collecting box.

[0013] Furthermore, the fixed dust hood and the movable dust hood have the same structural dimensions, and can clean dust and impurities from the bottom surface of the flocked cloth semi-finished product.

[0014] Compared with the prior art, the advantages of the present invention are:

[0015] This solution provides a movable dust hood with adjustable height and a fixed dust hood, so that the dust hood can be attached to the surface of the semi-finished flocking cloth to collect and clean dust and impurities, and the dense comb teeth can comb up and collect stubborn impurities on the surface, greatly improving the flocking quality.

[0016] The present invention provides a waterproof membrane, reverse osmosis holes, and a breathable flocking layer and base layer, so that the flocking cloth not only has a waterproof function but also has a breathable function, thereby increasing the application scope of the flocking cloth. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a side view of the movable dust hood structure of the utility model;

[0019] Figure 3 This is a three-dimensional diagram of the adjustment plate structure of the utility model;

[0020] Figure 4 It is a partial cross-sectional view of the flocking cloth body of the utility model.

[0021] Description of the numbers in the figure:

[0022] 1 processing machine, 11 frame, 12 adjustment hole, 13 feed inlet and outlet, 14 conveying roller, 2 extrusion roller, 21 adjustment shaft, 22 knob, 3 collection box, 31 powerful suction pump, 32 suction pipe, 33 fixed dust hood, 4 movable dust hood, 41 booster chamber, 42 dust hole, 43 comb teeth, 44 air avoidance groove, 45 suction pipe, 46 limit sleeve, 47 adjustment plate, 48 adjustment groove, 49 connecting hose, 5 flocking cloth body, 51 base layer, 52 waterproof membrane, 53 reverse osmosis hole, 54 flocking layer, 55 conductive wire. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0024] See also Figure 1-4 A flocking cloth processing device includes a flocking cloth body 5 and a processing machine 1. The processing machine 1 is also provided with components such as an electric control cabinet, a PLC controller, a tensioning motor and an adjusting flattening mechanism, which are used to flatten the surface of the flocking cloth and then apply glue to the flocking cloth. Its composition structure and working principle are well known to those skilled in the art and will not be described in detail here. A frame 11 is provided on the surface of the processing machine 1. An inlet and outlet port 13 is provided on the surface of the frame 11. A conveying roller 14 is rotatably connected to the inner wall of the inlet and outlet port 13. The conveying roller 14 is used to convey the flocking cloth body 5. The surface of the conveying roller 14 contacts and squeezes the surface of the flocking cloth body 5. The flocking cloth body 5 is provided with a base layer 51. The two surfaces of the base layer 51 are fixedly connected with a waterproof membrane 52. The waterproof membrane 52 makes the flocking cloth waterproof. , a reverse osmosis hole 53 is provided on the surface of the waterproof membrane 52, and the reverse osmosis hole 53 makes the flocking cloth breathable, and water will not enter the interior through the reverse osmosis hole 53 without a large pressure, and a flocking layer 54 is fixedly connected to the surface of the waterproof membrane 52, and a suction pipe 32 is fixedly connected to the bottom of the processing machine 1, and a fixed dust hood 33 and a strong suction pump 31 are respectively provided at both ends of the suction pipe 32. The strong suction pump 31 belongs to the prior art, and a collecting box 3 is fixedly sleeved on the surface of the outlet pipe of the strong suction pump 31, and a connecting hose 49 is fixedly connected to the side of the suction pipe 32, and one end of the connecting hose 49 is fixedly connected to a suction pipe 45, and one end of the suction pipe 45 is fixedly connected to a movable dust hood 4, and one end of the movable dust hood 4 is provided with comb teeth 43, and the bottom of the movable dust hood 4 is provided with dust holes 42.

[0025] Preferably, an adjustment plate 47 is fixedly connected to the surface of the processing machine 1, and an adjustment groove 48 is provided on the side of the adjustment plate 47. The inner wall of the adjustment groove 48 is in contact with the surface of the suction pipe 45, and the surface of the suction pipe 45 is threadedly connected with two limit sleeves 46, which is convenient for adjusting the height position of the movable dust hood 4 according to the flocking cloth semi-finished products of different thicknesses. The inner wall of the inlet and outlet 13 is provided with symmetrical adjustment holes 12, and the inner wall of the adjustment hole 12 is slidably connected with an adjustment shaft 21, and the surface of the adjusting shaft 21 is rotatably connected with an extrusion roller 2, and one end of the adjusting shaft 21 is threadedly connected with a knob 22, which is convenient for extruding and conveying the flocking cloth semi-finished products of different thicknesses. A boosting chamber 41 is provided inside the movable dust hood 4, and an air avoidance groove 44 is provided at the bottom of the movable dust hood 4. The air avoidance groove 44 is connected with the inside of the boosting chamber 41 through the dust suction hole 42. The air avoidance groove 44 can avoid squeezing the combed impurities, which is convenient for the collection of impurities and dust.

[0026] Preferably, the base layer 51 is woven from environmentally friendly fibers, the flocking layer 54 is woven from polyester fibers, the interior of the flocking layer 54 is woven with conductive threads 55, and has breathable and anti-static functions. A support plate and an ash discharge pipe are provided at the bottom of the collecting box 3, and a filter screen and an air outlet pipe are provided on the side of the collecting box 3. The fixed dust hood 33 and the movable dust hood 4 have the same structural dimensions, and dust and impurities can be cleaned on the bottom surface of the flocking cloth semi-finished product.

[0027] During processing, the flocking cloth processing device conveys the semi-finished flocking cloth body 1 through the feed port 13 via the conveying roller 14 and the squeezing roller 2. When the flocking cloth body 1 is conveyed through the movable dust hood 4 and the fixed dust hood 33, the impurities and dust on the two surfaces are combed up, and then collected in the collecting box 3 under the suction of the strong suction pump 31. After the surface cleaning is completed, it is conveyed to the flattening mechanism for flattening processing. By setting the movable dust hood 4 with adjustable height and the fixed dust hood 33, the dust hood can be attached to the surface of the semi-finished flocking cloth to collect and clean dust and impurities, and the dense comb teeth 43 can be used to comb up and collect stubborn impurities on the surface, which greatly improves the quality of flocking. In addition, by setting the waterproof membrane 52, the reverse osmosis hole 53, the breathable flocking layer 54 and the base layer 51, the flocking cloth not only has a waterproof function, but also has a breathable function, which increases the scope of application of the flocking cloth.

[0028] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A flocking cloth processing device, comprising a flocking cloth body (5) and a processing machine (1), wherein a frame (11) is provided on the surface of the processing machine (1), a material inlet and outlet (13) is provided on the surface of the frame (11), a conveying roller (14) is rotatably connected to the inner wall of the material inlet and outlet (13), and the surface of the conveying roller (14) contacts and extrude with the surface of the flocking cloth body (5), characterized in that: The flocking cloth body (5) is provided with a base layer (51), two surfaces of the base layer (51) are fixedly connected with waterproof membranes (52), the surface of the waterproof membrane (52) is provided with reverse osmosis holes (53), the surface of the waterproof membrane (52) is fixedly connected with a flocking layer (54), the bottom of the processing machine (1) is fixedly connected with a suction pipe (32), the two ends of the suction pipe (32) are respectively provided with a fixed dust hood (33) and a powerful suction pump (31), the surface of the outlet pipe of the powerful suction pump (31) is fixedly sleeved with a collection box (3), the side of the suction pipe (32) is fixedly connected with a connecting hose (49), one end of the connecting hose (49) is fixedly connected with a suction pipe (45), one end of the suction pipe (45) is fixedly connected with a movable dust hood (4), one end of the movable dust hood (4) is provided with comb teeth (43), and the bottom of the movable dust hood (4) is provided with dust suction holes (42).

2. The flocking cloth processing device according to claim 1, characterized in that: An adjustment plate (47) is fixedly connected to the surface of the processing machine table (1), an adjustment groove (48) is provided on the side of the adjustment plate (47), the inner wall of the adjustment groove (48) is in contact with the surface of the suction tube (45), and two limit sleeves (46) are connected to the surface of the suction tube (45) via threads.

3. The flocking cloth processing device according to claim 1, characterized in that: The inner wall of the material inlet and outlet (13) is provided with symmetrical adjustment holes (12), the inner wall of the adjustment hole (12) is slidably connected to an adjustment shaft (21), the surface of the adjustment shaft (21) is rotatably connected to an extrusion roller (2), and one end of the adjustment shaft (21) is threadedly connected to a knob (22).

4. The flocking cloth processing device according to claim 1, characterized in that: The movable dust hood (4) is provided with a pressurizing chamber (41) inside, and the bottom of the movable dust hood (4) is provided with an air avoidance groove (44), wherein the air avoidance groove (44) is connected to the inside of the pressurizing chamber (41) through the dust suction hole (42).

5. The flocking cloth processing device according to claim 1, characterized in that: The base layer (51) is woven from environmentally friendly fibers, the flocking layer (54) is woven from polyester fibers, and conductive threads (55) are woven inside the flocking layer (54).

6. The flocking cloth processing device according to claim 1, characterized in that: The bottom of the collecting box (3) is provided with a support plate and an ash discharge pipe, and the side of the collecting box (3) is provided with a filter screen and an air outlet pipe.

7. The flocking cloth processing device according to claim 1, characterized in that: The fixed dust hood (33) and the movable dust hood (4) have the same structural dimensions.

Citation Information

Patent Citations

  • Flattening device for processing waterproof flocked cloth

    CN210826779U