A fully automatic filling machine

By designing an adjustable filling pipe system and cleaning rollers, the problem that existing filling machines are difficult to adapt to containers of different heights is solved, and precise filling and automated operations are achieved, reducing losses and dirt.

CN222715078UActive Publication Date: 2025-04-04CAMPARI SCI & TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202421572688.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-04-04
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing filling machines are not convenient to adjust the height of the filling pipes, making it difficult to adapt to containers of different heights, resulting in liquid dripping, loss and dirty equipment.

Method used

A fully automatic filling machine is designed, using an adjustable filling pipe system, which drives the screw to rotate through the drive motor, drives the slider, connecting pipe and filling pipe to move downward, accurately adjusts the height of the filling pipe, and prevents liquid from dripping through cleaning rollers.

Benefits of technology

Accurate filling of containers of different heights is achieved, reducing liquid loss and equipment dirt, and improving the automation and intelligence of filling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses a fully automatic filling machine, belonging to the field of filling machines, which comprises a bottom plate, a plurality of support rods are fixedly mounted on the top of the bottom plate, and a belt conveyor is fixedly mounted on the top of the plurality of support rods, a positioning rod and a positioning block are symmetrically fixedly mounted on the top of the belt conveyor, and a latch is rotatably connected to the inner wall of the positioning rod; the lead screw is driven to rotate by a driving motor, thereby driving the slider, the connecting tube and the filling tube to move downward, so that the height of one end of the filling tube close to the threaded ring can be accurately adjusted, thereby facilitating the filling operation of containers of different heights, ensuring the accuracy and scope of application of the filling, and a cleaning roller is stably arranged at a position above the belt conveyor, so that the liquid accidentally dripped onto the surface of the belt conveyor can be wiped, and the plug rod is removed and the cleaning roller is rotated, so that the cleaning roller can be removed for replacement and cleaning.
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Description

Technical Field

[0001] The present application relates to the technical field of filling machines, and in particular to a fully automatic filling machine. Background Art

[0002] Filling machines are mainly a small category of packaging machines. From the perspective of material packaging, they can be divided into liquid filling machines, paste filling machines, powder filling machines, and granule filling machines; in terms of the degree of production automation, they can be divided into semi-automatic filling machines and fully automatic filling production lines.

[0003] The existing device is not convenient for adjusting the height of the filling pipe in actual use, which makes it inconvenient to fill containers of different heights. As a result, the liquid is easy to drip onto the conveyor belt during filling, affecting the accuracy of filling, causing material loss, and causing equipment dirt. For this reason, the present application proposes a fully automatic filling machine. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a fully automatic filling machine, which overcomes the deficiencies of the prior art and aims to solve the problems in the background technology.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: a fully automatic filling machine, including a bottom plate, a plurality of support rods are fixedly installed on the top of the bottom plate, and a belt conveyor is fixedly installed on the top of the plurality of support rods, a positioning rod and a positioning block are symmetrically fixedly installed on the top of the belt conveyor, a latch is rotatably connected to the inner wall of the positioning rod, a cleaning roller is plugged into the outer side of the latch, a plug rod is plugged into the inner wall of the positioning block, a liquid collecting bin is fixedly installed on the top of the bottom plate, a filling pipe is fixedly connected to the bottom of the liquid collecting bin, a fixing seat is fixedly installed on the top of the bottom plate, and the A motor is fixedly assembled on the inner wall of the fixed seat, a screw rod is fixedly connected to the power output shaft of the motor, a slider is threadedly connected to the outer edge of the screw rod, one end of a connecting pipe is fixedly connected to the outer side of the slider, a threaded ring is fixedly connected to the other end of the connecting pipe, a motor is fixedly assembled on the inner cavity of the base plate, a rotating rod is fixedly connected to the power output shaft of the motor, a sliding plate is slidably connected to the outer edge of the rotating rod, a cylinder is fixedly assembled on the top of the sliding plate, an adjusting rod is fixedly connected to the output end of the cylinder, a three-jaw clamp is fixedly connected to the bottom of the adjusting rod, and a stud is threadedly connected to the inner wall of the sliding plate.

[0006] As a preferred embodiment, four self-locking universal wheels are fixedly mounted on the bottom of the base plate, and the four self-locking universal wheels are symmetrically arranged at the bottom of the base plate, and a control box is fixedly mounted on the top of the base plate.

[0007] By adopting the above technical solution, when the device needs to be moved, the four self-locking universal wheels can be used to push the device to move, thereby achieving position adjustment.

[0008] As a preferred embodiment, both ends of the cleaning roller are provided with insertion holes, the latch pins and the insertion rods are symmetrically inserted into the inner wall positions at both ends of the cleaning roller, and the outer edge of the cleaning roller fits with the top of the belt conveyor.

[0009] By adopting the above technical solution, the two sides of the cleaning roller can be positioned to ensure that the cleaning roller can be stably set above the belt conveyor, thereby wiping the liquid that accidentally drips onto the surface of the belt conveyor.

[0010] As a preferred embodiment, a positioning plate is fixedly mounted on the top of the rotating rod, the stud is passed through the positioning plate, and a crank is fixedly mounted on the top of the stud.

[0011] By adopting the above technical solution, the stud can be used to position the skateboard, ensuring that the skateboard will not slide on the outer edge of the rotating rod at will, and the skateboard can be adjusted to different positions on the outer edge of the rotating rod, and the convenience of rotating the stud is increased by the crank.

[0012] As a preferred implementation manner, the control box, the motor, the electric machine and the solenoid valve are all electrically connected.

[0013] By adopting the above technical solution, the operation of the motor, the electric machine and the solenoid valve can be controlled by the control box, thereby improving the automation and intelligence of the device.

[0014] As a preferred embodiment, a square groove is opened on the outer side of the fixing seat, and a limit ring is fixedly assembled on the top of the square groove, the top of the screw rod is rotatably connected to the inner wall position of the limit ring, the slider is slidably connected to the inner wall position of the square groove, a plurality of placement holes are opened on the top of the belt conveyor, and one end of the filling tube close to the threaded ring is arranged above the placement hole, and the filling tube is a flexible rubber hose.

[0015] By adopting the above technical solution, the screw rod can be positioned to ensure that it can rotate in a vertical state for a long time during rotation, thereby ensuring stability, and the height of the end of the filling tube close to the threaded ring can be accurately adjusted, thereby facilitating the filling operation of containers of different heights and ensuring the accuracy and scope of application of the filling.

[0016] As a preferred embodiment, the inner wall of the liquid collecting bin is rotatably connected with a sealing cover, the threaded ring is threadedly connected to the outer edge of the filling tube, the inner wall of the filling tube is fixedly equipped with a solenoid valve, the inner cavity of the liquid collecting bin is fixedly equipped with a submersible pump, and the submersible pump is fixedly connected to one end of the filling tube close to the liquid collecting bin.

[0017] By adopting the above technical solution, the submersible pump can be driven to fill the liquid in the inner cavity of the liquid collecting bin through the filling pipe, and the height of the water outlet end of the filling pipe can be timely adjusted through the connecting pipe and the threaded ring, and the solenoid valve can prevent the liquid from dripping at will when not filled.

[0018] Beneficial effects of this application:

[0019] 1. This fully automatic filling machine drives the lead screw to rotate through a driving motor, thereby driving the slider, the connecting tube and the filling tube to move downward, so as to accurately adjust the height of the end of the filling tube close to the threaded ring, thereby facilitating the filling operation of containers of different heights, ensuring the accuracy and scope of application of the filling, and wiping the liquid accidentally dripping onto the surface of the belt conveyor by stably setting the cleaning roller above the belt conveyor, and removing the insertion rod to rotate the cleaning roller, so as to facilitate the removal of the cleaning roller for replacement and cleaning operations.

[0020] 2. This is a fully automatic filling machine, which drives the rotating rod and the three-jaw clamp to rotate to the outside of the equipment through the driving motor, and then drives the cylinder to drive the three-jaw clamp to move downward to clamp the container, and then the motor can be driven again to move the three-jaw clamp and the container to the top of the belt conveyor to complete the automatic loading operation without manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic diagram of the three-dimensional structure of this application;

[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of the fixing seat of the present application;

[0023] Figure 3 This is a schematic diagram of the expanded structure of this application;

[0024] Figure 4 This is a schematic diagram of the motor structure of this application;

[0025] Figure 5 This is a schematic diagram of the cleaning roller structure of the present application.

[0026] Numbers in the figure: 1. Base plate; 2. Self-locking universal wheel; 3. Support rod; 4. Belt conveyor; 5. Positioning rod; 6. Latch; 7. Cleaning roller; 8. Positioning block; 9. Insert rod; 10. Liquid collecting bin; 11. Sealing cover; 12. Filling tube; 13. Fixed seat; 14. Motor; 15. Screw; 16. Slider; 17. Connecting pipe; 18. Threaded ring; 19. Control box; 20. Motor; 21. Rotating rod; 22. Slide plate; 23. Stud; 24. Adjusting rod; 25. Three-jaw clamp; 26. Cylinder. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0028] Reference Figure 1-5 A fully automatic filling machine includes a bottom plate 1, a plurality of support rods 3 are fixedly mounted on the top of the bottom plate 1, and a belt conveyor 4 is fixedly mounted on the top of the plurality of support rods 3, a positioning rod 5 and a positioning block 8 are symmetrically fixedly mounted on the top of the belt conveyor 4, a latch 6 is rotatably connected to the inner wall of the positioning rod 5, a cleaning roller 7 is plugged into the outer side of the latch 6, a plugging rod 9 is plugged into the inner wall of the positioning block 8, a liquid collecting bin 10 is fixedly mounted on the top of the bottom plate 1, a filling pipe 12 is fixedly connected to the bottom of the liquid collecting bin 10, a fixing seat 13 is fixedly mounted on the top of the bottom plate 1, a motor 14 is fixedly mounted on the inner wall of the fixing seat 13, and the motor The power output shaft of 14 is fixedly connected with a screw rod 15, the outer edge of the screw rod 15 is threadedly connected with a slider 16, the outer side of the slider 16 is fixedly connected with one end of a connecting pipe 17, and the other end of the connecting pipe 17 is fixedly connected with a threaded ring 18, the inner cavity of the bottom plate 1 is fixedly equipped with a motor 20, the power output shaft of the motor 20 is fixedly connected with a rotating rod 21, the outer edge of the rotating rod 21 is slidably connected with a slide plate 22, the top of the slide plate 22 is fixedly equipped with a cylinder 26, the output end of the cylinder 26 is fixedly connected with an adjusting rod 24, the bottom of the adjusting rod 24 is fixedly connected with a three-claw clamp 25, and the inner wall of the slide plate 22 is threadedly connected with a stud 23.

[0029] See also Figure 1 The bottom of the base plate 1 is fixedly equipped with four self-locking universal wheels 2, and the four self-locking universal wheels 2 are symmetrically arranged at the bottom position of the base plate 1. The top of the base plate 1 is fixedly equipped with a control box 19, so that when the device needs to be moved, the four self-locking universal wheels 2 can be used to push the device to move, thereby achieving position adjustment.

[0030] See also Figure 3 and Figure 5, both ends of the cleaning roller 7 are provided with insertion holes, the latch 6 and the insertion rod 9 are symmetrically inserted into the inner wall positions at both ends of the cleaning roller 7, and the outer edge of the cleaning roller 7 is in contact with the top of the belt conveyor 4, so that the two sides of the cleaning roller 7 can be positioned to ensure that the cleaning roller 7 can be stably set above the belt conveyor 4, and then the liquid accidentally dripped onto the surface of the belt conveyor 4 can be wiped.

[0031] See also Figure 4 A positioning plate is fixedly installed on the top of the rotating rod 21, and a stud 23 is inserted through the positioning plate. A crank is fixedly installed on the top of the stud 23, so that the stud 23 can play a positioning role for the skateboard 22, ensuring that the skateboard 22 will not slide on the outer edge of the rotating rod 21 at will, and the skateboard 22 can be adjusted to different positions on the outer edge of the rotating rod 21, and the convenience of rotating the stud 23 is increased through the crank.

[0032] See also Figure 1 , Figure 2 and Figure 4 The control box 19, the motor 14, the motor 20 and the solenoid valve are all electrically connected, so that the operation of the motor 14, the motor 20 and the solenoid valve can be controlled by the control box 19, thereby improving the automation and intelligence of the device.

[0033] See also Figure 2 A square groove is provided on the outer side of the fixing seat 13, and a limit ring is fixedly assembled on the top of the square groove. The top of the screw rod 15 is rotatably connected to the inner wall position of the limit ring, and the slider 16 is slidably connected to the inner wall position of the square groove. A plurality of placement holes are provided on the top of the belt conveyor 4. One end of the filling tube 12 close to the threaded ring 18 is arranged above the placement hole. The filling tube 12 is a flexible rubber hose, so that the screw rod 15 can be positioned to ensure that it can rotate in a vertical state for a long time during rotation, thereby ensuring stability, and the height of one end of the filling tube 12 close to the threaded ring 18 can be accurately adjusted, so as to facilitate the filling operation of containers of different heights, and ensure the accuracy and scope of application of filling.

[0034] See also Figure 2 The inner wall of the liquid collecting bin 10 is rotatably connected with a sealing cover 11, a threaded ring 18 is threadedly connected to the outer edge of the filling tube 12, an electromagnetic valve is fixedly installed on the inner wall of the filling tube 12, and a submersible pump is fixedly installed in the inner cavity of the liquid collecting bin 10, and the submersible pump is fixedly connected to one end of the filling tube 12 close to the liquid collecting bin 10, so that the submersible pump can be driven to fill the liquid in the inner cavity of the liquid collecting bin 10 through the filling tube 12, and the height of the water outlet end of the filling tube 12 can be timely adjusted through the connecting tube 17 and the threaded ring 18, and the electromagnetic valve is used to prevent the liquid from dripping at will when not filled.

[0035] Working principle: When using the device, first drive the motor 20 to drive the rotating rod 21 and the three-claw clamp 25 to rotate to the outside of the equipment, and then drive the cylinder 26 to drive the three-claw clamp 25 to move downward to clamp the container, and then drive the motor 20 again to move the three-claw clamp 25 and the container to the top of the belt conveyor 4, and then drive the belt conveyor 4 to operate until the container moves to the position below the filling tube 12, and then drive the motor 14 to drive the screw rod 15 to rotate, and then drive the slider 16, the connecting tube 17 and the filling tube 12 to move downward, so that the filling tube 12 can be accurately positioned close to the filling tube 12. The height of one end of the threaded ring 18 is adjusted to facilitate filling operations on containers of different heights, ensuring the accuracy and applicability of the filling. The submersible pump is then driven to fill the liquid in the inner cavity of the liquid collecting bin 10 through the filling tube 12. After the filling is completed, the staff can quickly remove the filled container and carry out the capping and labeling operations. The cleaning roller 7 is stably set at a position above the belt conveyor 4, and the liquid accidentally dripped onto the surface of the belt conveyor 4 can be wiped off. The insertion rod 9 is removed and the cleaning roller 7 is rotated to facilitate the removal of the cleaning roller 7 for replacement and cleaning operations.

[0036] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and utility model concept of the present application, which should be covered by the protection scope of the present application.

Claims

1. A fully automatic filling machine, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly equipped with a plurality of support rods (3), and the tops of the plurality of support rods (3) are fixedly equipped with a belt conveyor (4), the top of the belt conveyor (4) is symmetrically fixedly equipped with a positioning rod (5) and a positioning block (8), the inner wall of the positioning rod (5) is rotatably connected with a latch (6), the outer side of the latch (6) is plugged with a cleaning roller (7), the inner wall of the positioning block (8) is plugged with a plug rod (9), the top of the bottom plate (1) is fixedly equipped with a liquid collecting bin (10), the bottom of the liquid collecting bin (10) is fixedly connected with a filling pipe (12), the top of the bottom plate (1) is fixedly equipped with a fixing seat (13), the inner wall of the fixing seat (13) is fixedly equipped with a motor (14), and the power output of the motor (14) The shaft is fixedly connected to a screw rod (15), the outer edge of the screw rod (15) is threadedly connected to a slider (16), the outer side of the slider (16) is fixedly connected to one end of a connecting pipe (17), the other end of the connecting pipe (17) is fixedly connected to a threaded ring (18), the inner cavity of the bottom plate (1) is fixedly equipped with a motor (20), the power output shaft of the motor (20) is fixedly connected to a rotating rod (21), the outer edge of the rotating rod (21) is slidably connected to a slide plate (22), the top of the slide plate (22) is fixedly equipped with a cylinder (26), the output end of the cylinder (26) is fixedly connected to an adjusting rod (24), the bottom of the adjusting rod (24) is fixedly connected to a three-jaw clamp (25), and the inner wall of the slide plate (22) is threadedly connected to a stud (23).

2. A fully automatic filling machine according to claim 1, characterized in that: Four self-locking universal wheels (2) are fixedly mounted on the bottom of the base plate (1), and the four self-locking universal wheels (2) are symmetrically arranged at the bottom of the base plate (1), and a control box (19) is fixedly mounted on the top of the base plate (1).

3. A fully automatic filling machine according to claim 1, characterized in that: Insertion holes are provided at both ends of the cleaning roller (7), the insertion pin (6) and the insertion rod (9) are symmetrically inserted into the inner wall positions at both ends of the cleaning roller (7), and the outer edge of the cleaning roller (7) is in contact with the top of the belt conveyor (4).

4. A fully automatic filling machine according to claim 1, characterized in that: A positioning plate is fixedly mounted on the top of the rotating rod (21), the stud (23) is passed through the positioning plate, and a crank is fixedly mounted on the top of the stud (23).

5. A fully automatic filling machine according to claim 2, characterized in that: The control box (19), the motor (14), the electric motor (20) and the solenoid valve are all electrically connected.

6. A fully automatic filling machine according to claim 1, characterized in that: The outer side of the fixing seat (13) is provided with a square groove, and the top of the square groove is fixedly equipped with a limit ring, the top of the screw rod (15) is rotatably connected to the inner wall position of the limit ring, and the slider (16) is slidably connected to the inner wall position of the square groove. The top of the belt conveyor (4) is provided with a plurality of placement holes, and one end of the filling tube (12) close to the threaded ring (18) is arranged above the placement hole, and the filling tube (12) is a flexible rubber hose.

7. The fully automatic filling machine according to claim 1, characterized in that: The inner wall of the liquid collecting bin (10) is rotatably connected to a sealing cover (11), the threaded ring (18) is threadedly connected to the outer edge of the filling tube (12), the inner wall of the filling tube (12) is fixedly equipped with a solenoid valve, the inner cavity of the liquid collecting bin (10) is fixedly equipped with a submersible pump, and the submersible pump is fixedly connected to one end of the filling tube (12) close to the liquid collecting bin (10).