An automatic water replenishment device for a spray tower used in the production and processing of trace element fertilizers
By designing an automatic water replenishment device, the water level detector and signal receiver are used to automatically start the water inlet and outlet pumps, the problem of traditional spray towers being unable to automatically replenish water, and the timely replenishment and normal operation of the water in the spray tower water tank is achieved.
Patent Information
- Application Number
- CN202421520122.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The traditional trace element fertilizer production and processing spray tower cannot be automated according to the water level in the water tank, resulting in the water in the water tank being unable to be replenished in time, affecting the normal use of the spray tower.
An automatic water replenishment device is designed, including a water inlet pump, a water outlet pump, a water level detector and a signal receiver. By connecting the outlet pipe of the outlet pump to the water tank of the spray tower, and adding a water level detector in the water tank, the detector starts the inlet pump and the outlet pump through the signal receiver, and when the water level drops to a certain height, water is automatically added.
Real-time monitoring of the water level inside the water tank of the spray tower and timely adding water is achieved to ensure that the water in the water tank is replenished in a timely manner, and avoid the problem of untimely replenishing the water volume of the water tank and the device shell.
Smart Images
Figure CN222716120U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and processing of trace element fertilizers, in particular to an automatic water replenishing device for a spray tower in the production and processing of trace element fertilizers. Background Art
[0002] Trace element fertilizers refer to relatively small amounts of elements that are necessary for plant growth, mainly including boron, zinc, molybdenum, iron, manganese, copper and other nutrients. These elements play an equally important role in plant growth and development as macroelements, although plants require less of them. Trace element fertilizers play an indispensable role in agricultural production. When trace elements are used in fertilizer production and processing, a spray tower is required to contact the reaction liquid with the diluted solution in a certain way in the tower to accelerate the reaction process. When using the spray tower, a water replenishment device is required.
[0003] The common trace element fertilizer production and processing spray tower is usually composed of a tower body, a packing layer, a nozzle, a spray layer, a demisting layer, an inlet and outlet and exhaust system, a waste liquid collection and treatment system, and a water tank. It is used through the packing layer, nozzle, spray layer, demisting layer, inlet and outlet and exhaust system, and waste liquid collection and treatment system inside the tower body, and the water tank is used to supply water to the inside of the spray tower. This is the common structure and use method of the trace element fertilizer production and processing spray tower. The traditional trace element fertilizer production and processing spray tower consumes the water inside the water tank during use, and it needs to be added with water from time to time. The common solution is to connect the water tank with the pipeline and the water pump to facilitate the water addition operation inside the water tank. However, this method adopts the solution of filling water into the water tank on time, and it is impossible to realize automatic operation according to the water level in the water tank, resulting in the water in the water tank cannot be replenished in time, which may affect the normal use and operation of the spray tower. For this reason, an automatic water replenishing device for the trace element fertilizer production and processing spray tower is proposed. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an automatic water replenishing device for a spray tower for producing and processing trace element fertilizers, so as to solve the technical problem that the water in the water tank cannot be replenished in time due to the inability to perform automatic operation according to the water level in the water tank.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: an automatic water replenishing device for a spray tower for producing and processing trace element fertilizers, comprising:
[0006] A device housing, and a water inlet and a water outlet arranged at the center of the top and the center of the lower part of the corresponding side of the device housing;
[0007] A water inlet pump is arranged at the top rear end of the device housing, and the water inlet pump is connected to the water inlet hole of the device housing, and a water inlet pipe is connected to the water inlet end of the water inlet pump;
[0008] The water outlet pump is arranged at the lower center of one side of the device shell, and the water outlet pump is connected to the water outlet hole of the device shell, and the water outlet pipe is connected to the water inlet end of the water outlet pump, and the surfaces of the water inlet pump and the water outlet pump are both installed with signal receivers. By connecting the water outlet pipe of the water outlet pump to the water tank of the spray tower, water is added to the inside of the device shell through the water inlet pump and the water inlet pipe. At the same time, a water level detector is added to the water tank of the spray tower, and the signal is connected to the signal receiver. When the water level in the water tank of the spray tower drops to a certain height, the water level detector can start the water inlet pump and the water outlet pump through the signal receiver, and water can be added to the inside of the device shell and the water tank of the spray tower at the same time. On the one hand, the water level inside the water tank of the spray tower can be monitored in real time and water can be added in time, so that the water in the water tank can be replenished in time; on the other hand, the water volume of the device shell can be prevented from being replenished in time, and the phenomenon of not being able to add water to the water tank of the spray tower in time can be avoided.
[0009] Preferably, first drive motors are transversely mounted on the corresponding upper side, center, and front and rear ends of the lower part of the device housing. The first drive motor drives the corresponding structure on the device housing to be connected.
[0010] Preferably, the upper part, the center and the lower part of the front and back sides of the device housing are all transversely provided with discharge grooves, and the inner center of the discharge groove is transversely connected with a rotating shaft, and is coaxially connected with the corresponding first driving motor. The first driving motor drives the rotating shaft on the device housing to rotate in the inner cavity of the discharge groove and adjusts the direction of the rotating shaft.
[0011] Preferably, scraper plates are transversely installed at the central positions of the outer surface of the rotating shaft, and the scraper plates are in contact with the inner walls of the corresponding discharge troughs. The rotating shaft can drive the scraper plates to rotate and discharge the impurities that move to the discharge troughs to the outside, so as to prevent the impurities from staying inside the device housing and causing blockage.
[0012] Preferably, side extension plates are longitudinally inserted at the center positions of both sides of the inner wall of the device shell, and the top ends of the side extension plates extend upward through the inner wall of the device shell and are connected to the side top plates, and the tops of the side extension plates are provided with limiting grooves. The side top plates drive the side extension plates to move on the inner wall of the device shell, and the side extension plates can be connected to the corresponding structure through the limiting grooves.
[0013] Preferably, a cam is provided just below the bottom center of the side top plate, and the cam is rotatably connected to the limit groove, the inner side of the cam is coaxially connected to a second drive motor, and screening mesh panels are laterally provided at the upper, center and lower parts of the inner cavity of the device shell, and are connected to the side extension plates, and the screening mesh panels are designed as a whole in an arc shape and correspond to the discharge trough. The second drive motor can drive the cam to rotate, and the convex end of the cam drives the side top plate, the side extension plate and the screening mesh panels to perform lifting and lowering movements, so that the screening mesh panels move in the same direction. On the one hand, the screening mesh panels are designed as a whole in an arc shape, which intercepts impurities entering the water, and the impurities roll along the top sides of the screening mesh panels to the discharge trough; on the other hand, when the screening mesh panels are lifted and lowered, it can prevent impurities from being stuck on the top of the screening mesh panels and forming a blockage.
[0014] Compared with the prior art, the utility model provides an automatic water replenishing device for a spray tower in the production and processing of trace element fertilizers, which has the following beneficial effects:
[0015] The automatic water replenishment device for the spray tower of the production and processing of trace element fertilizers is connected by connecting the outlet pipe of the water outlet pump with the water tank of the spray tower, and adding water to the inside of the device shell through the water inlet pump and the water inlet pipe. At the same time, a water level detector is added in the water tank of the spray tower, and is connected to the signal receiver. When the water level in the water tank of the spray tower drops to a certain height, the water level detector can start the water inlet pump and the water outlet pump through the signal receiver, and water can be added to the inside of the device shell and the water tank of the spray tower at the same time. In this way, on the one hand, the water level inside the water tank of the spray tower can be monitored in real time and water can be added in time, so that the water in the water tank can be replenished in time; on the other hand, the water volume of the device shell can be prevented from being replenished in time, and the phenomenon of being unable to add water to the water tank of the spray tower in time can be avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the right side view of the housing of the device of the utility model;
[0018] Figure 3 This is a schematic diagram of a partial cross-sectional structure of the housing of the device of the utility model;
[0019] Figure 4 It is a schematic diagram of the side extension plate and its connection structure of the utility model.
[0020] In the figure: 1. device housing; 2. water inlet pump; 3. water inlet pipe; 4. water outlet pump; 5. water outlet pipe; 6. first drive motor; 7. discharge chute; 8. rotating shaft; 9. scraper plate; 10. side extension plate; 11. limit groove; 12. side top plate; 13. cam; 14. second drive motor; 15. screening mesh plate; 16. signal receiver. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] The utility model provides a technical solution, an automatic water replenishment device for a spray tower for producing and processing trace element fertilizers, comprising: Figure 1 , a device housing 1, and a water inlet and a water outlet arranged at the center of the top and the center of the lower part of the corresponding side of the device housing 1;
[0023] The water inlet pump 2 is arranged at the top rear end of the device housing 1, and the water inlet pump 2 is connected to the water inlet hole of the device housing 1, and the water inlet end of the water inlet pump 2 is connected to the water inlet pipe 3;
[0024] The water outlet pump 4 is arranged at the lower center of one side of the device housing 1, and the water outlet pump 4 is connected to the water outlet hole of the device housing 1, and the water outlet pipe 5 is connected to the water inlet end of the water outlet pump 4, and the signal receiver 16 is installed on the surface of the water inlet pump 2 and the water outlet pump 4. By connecting the water outlet pipe 5 of the water outlet pump 4 to the water tank of the spray tower, water is added to the inside of the device housing 1 through the water inlet pump 2 and the water inlet pipe 3, and at the same time, a water level detector is added to the water tank of the spray tower, and is connected to the signal receiver 16 by signal. When the water level in the water tank of the spray tower drops to a certain height, the water level detector can start the water inlet pump 2 and the water outlet pump 4 through the signal receiver 16, and water can be added to the inside of the device housing 1 and the water tank of the spray tower at the same time. On the one hand, the water level inside the spray tower water tank can be monitored in real time and water can be added in time, so that the water in the water tank can be replenished in time; on the other hand, the water volume in the device shell 1 can be prevented from being replenished in time, and the phenomenon of being unable to add water to the spray tower water tank in time can be avoided.
[0025] See also Figure 2 The first drive motor 6 is transversely mounted on the corresponding upper side, the center, and the front and rear ends of the lower part of the device housing 1. The first drive motor 6 drives the corresponding structure on the device housing 1 to be connected.
[0026] See also Figure 3 , the upper part, the center position and the lower part of the front and back sides of the device housing 1 are all transversely provided with a discharge groove 7, and the center of the inner cavity of the discharge groove 7 is transversely connected with a rotating shaft 8, and is coaxially connected with the corresponding first drive motor 6. The first drive motor 6 drives the rotating shaft 8 on the device housing 1 to rotate in the inner cavity of the discharge groove 7 and adjusts the direction of the rotating shaft 8. Scraper plates 9 are transversely installed at the center positions around the outer surface of the rotating shaft 8, and the scraper plates 9 are in contact with the corresponding inner walls of the discharge groove 7. The rotating shaft 8 can drive the scraper plates 9 to rotate and discharge the impurities moved to the discharge groove 7 to the outside, so as to prevent the impurities from staying inside the device housing 1, thereby causing blockage and other phenomena.
[0027] See also Figure 4 , side extension plates 10 are longitudinally inserted at the center positions on both sides of the inner wall of the device shell 1, and the top ends of the side extension plates 10 extend upward through the inner wall of the device shell 1 and are connected to the side top plates 12, and the tops of the side extension plates 10 are provided with limiting grooves 11. The side top plates 12 drive the side extension plates 10 to move on the inner wall of the device shell 1, and the side extension plates 10 can be connected to the corresponding structure through the limiting grooves 11. A cam 13 is provided just below the bottom center of the side top plate 12, and the cam 13 is rotatably connected to the limiting grooves 11, and the inner side of the cam 13 is coaxially connected to a second drive motor 14, and screening mesh plates 15 are transversely provided on the upper, center and lower parts of the inner cavity of the device shell 1, and are connected to the side extension plates 10, and the screening mesh plates 15 are designed as an arc as a whole and correspond to the discharge trough 7. The second drive motor 14 can drive the cam 13 to rotate, and the convex end of the cam 13 drives the side top plate 12, the side extension plate 10 and the screening mesh plate 15 to move up and down, so that the screening mesh plate 15 moves in the same direction. On the one hand, the screening mesh plate 15 is designed as an arc as a whole, which intercepts impurities entering the water, and the impurities roll along the top sides of the screening mesh plate 15 to the discharge trough 7; on the other hand, when the screening mesh plate 15 moves up and down, it can prevent impurities from being stuck on the top of the screening mesh plate 15 and forming a blockage.
[0028] This solution: by connecting the outlet pipe 5 of the outlet pump 4 with the water tank of the spray tower, and adding water to the inside of the device housing 1 through the inlet pump 2 and the inlet pipe 3, a water level detector is added in the water tank of the spray tower, and a signal connection is made with the signal receiver 16. When the water level in the water tank of the spray tower drops to a certain height, the water level detector can start the inlet pump 2 and the outlet pump 4 through the signal receiver 16, and water can be added to the inside of the device housing 1 and the water tank of the spray tower at the same time. The second drive motor 14 can drive the cam 13 to rotate, and the convex end of the cam 13 drives the side top plate 12, the side extension plate 10 and the screening mesh plate 15 to move up and down, so that the screening mesh plate 15 moves in the same direction, and the impurities roll along the top two sides of the screening mesh plate 15 to the discharge trough 7. The first drive motor 6 drives the rotating shaft 8 on the device housing 1 to rotate in the inner cavity of the discharge trough 7, and the rotating shaft 8 can drive the scraper plate 9 to rotate and discharge the impurities moved to the discharge trough 7.
[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic water replenishing device for a spray tower for producing and processing trace element fertilizers, characterized in that: include: A device housing (1), and a water inlet hole and a water outlet hole arranged at the center of the top and the center of the lower part of the corresponding side of the device housing (1); A water inlet pump (2) is arranged at the top rear end of the device housing (1), and the water inlet pump (2) is connected to the water inlet hole of the device housing (1), and a water inlet pipe (3) is connected to the water inlet end of the water inlet pump (2); The water outlet pump (4) is arranged at a lower central position on one side of the device housing (1), and the water outlet pump (4) is connected to the water outlet hole of the device housing (1), and a water outlet pipe (5) is connected to the water inlet end of the water outlet pump (4), and signal receivers (16) are installed on the surfaces of the water inlet pump (2) and the water outlet pump (4).
2. The automatic water replenishing device for a spray tower for producing and processing trace element fertilizers according to claim 1 is characterized in that: First drive motors (6) are transversely mounted on the corresponding upper side, the center, and the front and rear ends of the lower part of the device housing (1).
3. The automatic water replenishing device for a spray tower for producing and processing trace element fertilizers according to claim 2 is characterized in that: The upper part, the center and the lower part of the front and back sides of the device housing (1) are all provided with discharge grooves (7) transversely, and the center of the inner cavity of the discharge groove (7) is connected to a rotating shaft (8) for transverse rotation and is coaxially connected to the corresponding first drive motor (6).
4. The automatic water replenishing device for a spray tower for producing and processing trace element fertilizers according to claim 3 is characterized in that: Scraper plates (9) are transversely mounted at the central positions of the outer surface of the rotating shaft (8), and the scraper plates (9) are in contact with the inner walls of the corresponding discharge grooves (7).
5. The automatic water replenishing device for a spray tower for producing and processing trace element fertilizers according to claim 4 is characterized in that: Side extension plates (10) are longitudinally inserted at the center positions of both sides of the inner wall of the device shell (1), and the top ends of the side extension plates (10) penetrate the inner wall of the device shell (1) and extend upwards, and are connected to side top plates (12), and the tops of the side extension plates (10) are provided with limiting grooves (11).
6. The automatic water replenishing device for a spray tower for producing and processing trace element fertilizers according to claim 5 is characterized by: A cam (13) is provided directly below the bottom center of the side top plate (12), and the cam (13) is rotatably connected to the limit groove (11). A second drive motor (14) is coaxially connected to the inner side of the cam (13). Screening mesh plates (15) are transversely provided at the upper part, the center and the lower part of the inner cavity of the device housing (1) and are connected to the side extension plate (10). The screening mesh plates (15) are designed as an arc as a whole and correspond to the discharge groove (7).