A valve control module with linkage control and interlocking

By designing a solenoid valve group and an isolation valve group with linked control interlocking in the valve control module, the control failure problem caused by solenoid valve failure is solved, and the high reliability and anti-interference of the valve control module are achieved.

CN222718001UActive Publication Date: 2025-04-04JIANGSU YIHENG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202420415709.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-04-04
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

The existing valve control modules can easily lead to control failure when the solenoid valve fails, causing irreversible losses or blockages in the fluid system, and may even cause serious production accidents.

Method used

A valve control module with linkage control interlocking is designed. By setting up a solenoid valve group and an isolation valve group, it ensures that the valve control module can still operate normally when a single or part of the solenoid valve fails. The solenoid valve group consists of four solenoid valves, and the isolation valve group is also composed of four isolation valves, which are used to control the conduction and closing of the flow guide, and to monitor the working status of the solenoid valve through a status indicator.

Benefits of technology

It effectively avoids the problem of valve control module failure caused by the failure of a single solenoid valve, improves the anti-interference and reliability of the fluid system, and reduces safety accidents caused by damage to the solenoid valve.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a valve control module with linkage control interlocking, which relates to the field of valve control technology, and is designed to solve the problem that the valve control module fails when the solenoid valve fails unexpectedly in some valve control modules. A valve control module with linkage control interlocking includes: a frame; a fluid pipe, which is arranged on one side of the frame and is used to conduct the fluid; a solenoid valve group, which is arranged on one side of the frame and is used to control the conduction and closing of the fluid pipe; an isolation valve group, which is arranged on one side of the solenoid valve group and is used to cut off the conduction of the fluid pipe; a status indicator group, which is arranged on the frame and is used to indicate the on-off state of the solenoid valve group; by setting the solenoid valve group, the conduction and closing of the fluid in the guide pipe are controlled by four solenoid valves, so as to avoid the problem that the failure of a single solenoid valve causes the entire valve control module to fail.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve control, in particular to a valve control module with linkage control and interlocking. Background Art

[0002] A solenoid valve is an actuator used to control the pressure, flow rate and flow direction of a fluid in a control fluid system. A solenoid valve is usually used to control the opening and closing of a valve fluid valve to control the conduction of the fluid in the system.

[0003] In order to save production costs or improve installation efficiency, existing valve control modules often use a single or two solenoid valves in series to control the conduction and closing of the valve. However, when the solenoid valve in the valve control module fails due to various reasons, the control of the valve in the fluid system will fail, resulting in irreversible fluid loss or fluid blockage, and in severe cases, causing serious production accidents such as fluid pipeline rupture. Utility Model Content

[0004] The utility model aims to provide a valve control module with linkage control and interlocking, so as to solve the problem of the existing valve control module failure when the solenoid valve fails unexpectedly in the background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a valve control module with linkage control and interlocking, comprising:

[0006] frame;

[0007] A fluid pipe, which is arranged on one side of the frame and is used to conduct fluid;

[0008] A solenoid valve group, which is arranged on one side of the frame and is used to control the conduction and closing of the fluid pipe;

[0009] An isolation valve group, which is arranged on one side of the solenoid valve group and is used to cut off the conduction of the fluid pipe;

[0010] A status indicator group is arranged on the frame and is used to indicate the on / off status of the solenoid valve group.

[0011] Preferably, the fluid tube comprises a three-way joint, a flow guide tube and an output end, one end of the three-way joint is used to input fluid, the other end is used to connect to the flow guide tube, and the remaining end is used to connect to the output end, the flow guide tube is used to carry the transmission fluid, and the output end is used to output the fluid.

[0012] Preferably, the solenoid valve group includes four solenoid valves, and the solenoid valves are used to control the opening and closing of the flow guide tube.

[0013] Preferably, the isolation valve group includes four isolation valves, and the isolation valve includes a handle, a locking pin, a locking plate and an isolation valve body. The handle is used to control the working state of the isolation valve body, the locking pin and the locking plate are used to cooperate in locking the isolation valve body, and the isolation valve body is used to control the conduction and closing of the guide pipe.

[0014] Preferably, the status indicator group includes four status indicators, and the status indicators are used to indicate whether the guide tube at that position is on or off.

[0015] Preferably, the output end includes an output end body, a first silencer, a second silencer and a straight-through ferrule, the output end body is used to connect the guide tube and the remaining end of the three-way joint, the first silencer and the second silencer are used to reduce the output end noise, and the straight-through ferrule is used to output the fluid in the output end body.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The utility model sets a solenoid valve group, and controls the conduction and closing of the fluid in the guide pipe through four solenoid valves, so as to avoid the problem that the failure of a single solenoid valve causes the entire valve control module to fail. At the same time, the solenoid valves are arranged in groups, and the normal operation of the valve control module can be maintained even when two solenoid valves fail at the same time in some cases, which effectively reduces the safety accidents caused by damage to the solenoid valves in the production process and improves the anti-interference and reliability of the fluid system.

[0018] 2. The utility model is provided with an isolation valve group on one side of the solenoid valve group. The isolation valves of the isolation valve group correspond to the solenoid valves one by one. The isolation valve body is manually controlled by the staff through the handle of the isolation valve to control the conduction state of the guide pipe at the position of the isolation valve, so as to temporarily replace the solenoid valve, which is convenient for timely replacement of the damaged solenoid valve when the fluid system is operating, and effectively improves the service life and reliability of the valve control module.

[0019] 3. The fluid pipe of the utility model adopts a three-way joint, one end of the three-way joint is connected to the guide pipe, and the other end is directly connected to the output end. When the valve control module as a whole fails, the guide pipe on that side can be manually closed, and the other end of the three-way joint can be manually opened to allow the fluid to flow directly to the output end, effectively avoiding damage to the valve control module caused by fluid blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the utility model showing the solenoid valve and the flow guide pipe being connected;

[0022] Figure 3This is a schematic diagram of the structure of the manual control of the isolation valve embodied in the utility model;

[0023] Figure 4 It is a cross-sectional schematic diagram of the isolation valve of the utility model;

[0024] Figure 5 It is a schematic diagram of the control principle of the utility model.

[0025] In the figure: 100, frame; 200, fluid pipe; 210, three-way connector; 220, flow guide pipe; 230, output end; 231, output end body; 232, first muffler; 233, second muffler; 234, straight-through ferrule; 300, solenoid valve group; 310, solenoid valve; 400, isolation valve group; 410, isolation valve; 411, handle; 412, locking pin; 413, locking plate; 414, isolation valve body; 500, status indicator group; 510, status indicator. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0027] Example 1

[0028] See also Figure 1-Figure 5 The utility model provides an embodiment: a linkage control interlocking valve control module, comprising:

[0029] The rack 100 adjusts the material according to the actual production demand. In the default state, stainless steel is used. Screw holes are provided on the rack 100, and the rack 100 can be detachably connected to the installation position by threaded connection. If disassembly is not required, welding can also be used to reinforce the connection between the rack 100 and the installation position.

[0030] The fluid pipe 200 is arranged on one side of the frame 100. The frame 100 can be provided with a pipe hole so that the fluid pipe 200 can pass through the frame 100 to achieve relative fixation between the fluid pipe 200 and the frame 100. The fluid pipe 200 includes a three-way joint 210, a flow guide pipe 220 and an output end 230. The three-way joint 210 is fixed on one side of the frame 100. One end of the three-way joint 210 is a fluid input end, the other end is used to connect the flow guide pipe 220, and the remaining end is connected to the output end 230. The remaining end can directly transport the incoming fluid to the output end 230. The flow guide pipe 220 is used to carry the transmission fluid. The flow guide pipe 220 is composed of a solenoid valve group 300 and an isolation valve. The valve group 400 is controlled to realize the conduction and closing of the guide tube 220. The output end 230 includes an output end body 231, a first muffler 232, a second muffler 233 and a straight-through sleeve 234. The output end body 231 connects the guide tube 220 and the other end of the three-way joint 210. The first muffler 232 and the second muffler 233 are arranged on the output end body 231. The first muffler 232 and the second muffler 233 are used to reduce the noise generated by the fluid in the output end 230. The straight-through sleeve 234 is arranged on one side of the output end body 231, preferably on the outside of the frame 100, so that the output end body 231 can output the fluid inside the output end body 231 through the straight-through sleeve 234.

[0031] The solenoid valve group 300 is arranged on one side of the frame 100. The solenoid valve group 300 includes four solenoid valves 310. The solenoid valves 310 can be remotely controlled by signals. The four solenoid valves 310 are divided into lower solenoid valve groups V1 and V2 and upper solenoid valve groups V2 and V3. The lower solenoid valve group and the upper solenoid valve group control the conduction and closing of the guide pipe 220. The truth table of the solenoid valves V1, V2, V3 and V4 during normal operation is as described in Table 1.

[0032] Table 1:

[0033]

[0034]

[0035] The solenoid valve values ​​1 and 0 in the table represent whether the solenoid valve is normal, and the ESD function values ​​1 and 0 represent whether the valve control module can complete the ESD function. The ESD function specifically refers to the emergency shutdown of the valve, that is, whether the valve can be effectively shut down by controlling the solenoid valve 310.

[0036] The isolation valve group 400 is arranged on one side of the solenoid valve group 300. The isolation valve group 400 includes four isolation valves 410. The isolation valve 410 includes a handle 411, a locking pin 412, a locking plate 413 and an isolation valve body 410. The handle 411 is used to control the working state of the isolation valve body 410. The locking pin and the locking plate 413 are used to cooperate to lock the isolation valve body 410. The isolation valve body 410 is used to control the conduction and closing of the guide tube 220. The isolation valve 410 corresponds to the solenoid valve 310 one by one. That is, each solenoid valve 310 has an isolation valve 410 working together with it. The default working state of the solenoid valve 310 is a normally closed valve, and the default working state of the isolation valve 410 is a normally open valve. The staff pulls out the locking pin 412 and pulls the handle 411 outward to adjust the working state of the isolation valve 410. The isolation valve 410 temporarily replaces the solenoid valve 310 to cut off the conduction of the guide pipe 220 at that location, so that the damaged solenoid valve 310 can be replaced in time when the fluid system is operating, effectively improving the service life and reliability of the valve control module.

[0037] The status indicator group 500 includes four status indicators 510, and the four status indicators 510 are respectively used to indicate the on-off status of the four solenoid valves 310. The status indicators 510 can be set according to actual needs. In the default state, the on-off status of the solenoid valve 310 can be indicated by setting a status indicator light. For example, a green light indicates that the solenoid valve 310 is turned on, and a red light indicates that the solenoid valve 310 is turned off. The status indicator 510 is set on the frame 100, and the status indicator 510 can be fixedly connected to the frame 100 by a fixed connection method such as welding, or can be detachably connected to the frame 100 by a screw connection or a plug-in connection. The connection method is selected according to actual needs.

[0038] Working principle: The control module of the invention is installed at the desired control position through the frame 100, and the fluid is received by the fluid pipe 200 and the fluid is conducted to the solenoid valve group 300 and the isolation valve group 400 and the output end 230. In the default working state, the connection between the fluid pipe 200 and the output end 230 is closed, and the solenoid valve group 300 controls the conduction and closing of the guide pipe 220. The solenoid valve group 300 includes four solenoid valves 310 to prevent the failure of a single solenoid valve 310 from affecting the normal use of the valve control module. The working state of the solenoid valve 310 is monitored by the status indicator 510. When the solenoid valve 310 fails, the status indicator 510 is used to monitor the working state of the solenoid valve 310. When a fault occurs, the staff pulls out the locking pin 412 of the isolation valve 410 and controls the isolation valve 410 through the handle 411 to temporarily replace the solenoid valve 310 to control the on and off of the guide tube 220, so that the damaged solenoid valve 310 can be replaced in time when the fluid system is operating, so as to effectively improve the reliability of the valve control module. When an emergency occurs and the fluid in the valve control module needs to be released, the connection between the fluid tube 200 and the output end 230 can be opened, and the fluid entering the control module of the invention can be directly output from the output end 230, so as to avoid the problem of damage to the valve control module due to fluid blockage.

[0039] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A valve control module with linkage control and interlocking, characterized in that: include: Rack(100); A fluid pipe (200), the fluid pipe (200) being arranged on one side of the frame (100) and used for conducting fluid; A solenoid valve group (300), the solenoid valve group (300) is arranged on one side of the frame (100) and is used to control the conduction and closing of the fluid pipe (200); An isolation valve assembly (400), the isolation valve assembly (400) being arranged on one side of the solenoid valve assembly (300) and used for cutting off the conduction of the fluid pipe (200); A status indicator group (500) is arranged on the frame (100) and is used to indicate the on / off status of the solenoid valve group (300).

2. A valve control module with linkage control interlocking according to claim 1, characterized in that: The fluid pipe (200) comprises a three-way joint (210), a flow guide pipe (220) and an output end (230); one end of the three-way joint (210) is used for inputting fluid, the other end is used for connecting to the flow guide pipe (220), and the remaining end is used for connecting to the output end (230); the flow guide pipe (220) is used for carrying and transmitting fluid, and the output end (230) is used for outputting fluid.

3. A valve control module with linkage control interlocking according to claim 2, characterized in that: The solenoid valve group (300) comprises four solenoid valves (310), and the solenoid valves (310) are used to control the opening and closing of the flow guide pipe (220).

4. A valve control module with linkage control interlocking according to claim 3, characterized in that: The isolation valve group (400) includes four isolation valves (410), and the isolation valve (410) includes a handle (411), a locking pin (412), a locking plate (413) and an isolation valve body (414). The handle (411) is used to control the working state of the isolation valve body (414), and the locking pin (412) and the locking plate (413) are used to cooperate to lock the isolation valve body (414). The isolation valve body (414) is used to control the conduction and closing of the guide pipe (220).

5. A valve control module with linkage control interlocking according to claim 4, characterized in that: The state indicator group (500) comprises four state indicators (510), and the state indicators (510) are used to indicate whether the position of the flow guide tube (220) is on or off.

6. A valve control module with linkage control and interlocking according to claim 5, characterized in that: The output end (230) comprises an output end body (231), a first silencer (232), a second silencer (233) and a straight-through ferrule (234); the output end body (231) is used to connect the flow guide tube (220) and the remaining end of the three-way joint (210); the first silencer (232) and the second silencer (233) are used to reduce noise at the output end (230); and the straight-through ferrule (234) is used to output fluid in the output end body (231).