A surface damage detection device for cable production
By adopting a purely mechanical dual amplification mechanism in the cable surface damage detection device, the problem of the inability to identify minor damage in the prior art is solved, and the detection accuracy and efficiency are achieved, adapt to various detection needs, and the complexity and cost of the device are reduced.
Patent Information
- Application Number
- CN202420659867.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-02
AI Technical Summary
Existing cable surface damage detection devices cannot fully identify minor damage or defects, and there are limitations in the visual identification of damage.
A surface damage detection device for cable production is designed, using a purely mechanical dual magnification mechanism, providing preliminary magnification observation through the first magnifying glass, and the foldable second magnifying glass is rotated to the first magnifying glass as needed to achieve dual magnification.
The device allows the operator to observe the tiny damage or defects on the cable surface more clearly, improves the accuracy and efficiency of detection, adapts to various detection needs, and reduces the complexity and cost of the device.
Smart Images

Figure CN222719449U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable production, in particular to a surface damage detection device for cable production. Background Art
[0002] Cable is a device for transmitting electric energy or signals, usually composed of several or several groups of wires. The outer surface of the cable is generally covered with an insulating protective layer. Most cables are installed outdoors through brackets. The outdoor environment is very harsh. Cables are easily blown by strong winds, causing the outer protective layer to wear or be scratched by external forces, affecting the transmission of electric energy or signals. In order to ensure the stable operation of outdoor equipment, it is usually necessary to perform flaw detection on the cables used by the equipment after a period of time.
[0003] Publication No. CN217304968U discloses a rapid detection device for cable surface damage, including a shell with a through hole, a detection component with a display and a probe, and clamps arranged at both ends of the shell, the probe is arranged on the inner wall of the through hole and faces the axis of the through hole, and the clamp includes a detachable three-jaw chuck arranged at the end of the shell, and the axes of the two three-jaw chucks coincide with the axis of the through hole. Although this surface damage detection device solves the problem of accurate flaw detection of cables under the premise of low-cost manufacturing of flaw detection equipment in related technologies, this surface damage detection device relies on electrically connected probes and displays to detect damage on the cable surface, and may not be able to fully identify minor damage or defects, and this surface damage detection device has limitations in the visual identification of damage, especially for those minor damages that require careful observation to be discovered. Therefore, improvements are needed. Utility Model Content
[0004] The purpose of the utility model is to solve the technical problems raised in the above background technology.
[0005] The utility model adopts the following technical scheme: a surface damage detection device for cable production, comprising a shell, a bracket is fixedly installed on the bottom surface of the shell, a movable seat is fixedly installed on the bottom surface of the bracket, a roller is rotatably connected to the surface of the movable seat, a claw is fixedly installed on the side surface of the shell, a probe is fixedly installed on the inner wall of the shell, a through groove is opened on the surface of the shell, a first magnifying glass is fixedly installed on the inner wall of the through groove, a rotating rod is fixedly installed on the surface of the shell, a connecting plate is fixedly installed on one end of the rotating rod, a second magnifying glass is fixedly installed on the side surface of the connecting plate, a first stopper and a second stopper are fixedly installed on the surface of the rotating rod, and a magnet is fixedly installed on the bottom surface of the connecting plate.
[0006] Preferably, a push handle is fixedly mounted on the top surface of the connecting plate, and the push handle is made of PC plastic. Here, the connecting plate can be pushed conveniently.
[0007] Preferably, the first stopper and the second stopper are both made of ferrite stainless steel, and the number of the brackets is two groups. Here, the structural strength of the first stopper and the second stopper can be improved.
[0008] Preferably, the number of the claws is three groups, and the three groups of claws are arranged in a circular shape on the side of the housing. Here, the cable fixing firmness can be improved.
[0009] Preferably, a protective mechanism is provided on the side of the movable seat, and the protective mechanism includes a mounting plate, the mounting plate is fixedly mounted on the side of the movable seat, a screw rod and a slide rod are penetrated through the top surface of the mounting plate, the bottom end of the screw rod is rotatably connected to a bottom plate, and a protective plate is fixedly mounted on the bottom surface of the bottom plate. Here, the movement stability can be ensured.
[0010] Preferably, the interior of the mounting plate is provided with threads, and the threads are meshed with the lead screw.
[0011] Preferably, the slide bar is slidably connected to the mounting plate, and the slide bar is fixedly connected to the base plate.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. In the utility model, when actually used, the cable is placed in the housing, and then the cable is centered by the claws, and then the cable can be inspected by the probe, and the staff can also observe the cable with the naked eye through the first magnifying glass, so that the accuracy of the flaw detection can be guaranteed to the maximum extent. If a problem is found, the staff can also rotate the connecting plate by the push handle, and the connecting plate is then rotated by the rotating rod, and the connecting plate then drives the second magnifying glass to rotate. After rotating ninety degrees, the magnet can resist the first stopper, and the second magnifying glass is located on the first magnifying glass. At this time, the cable can be observed more carefully by superimposing the first magnifying glass and the second magnifying glass, and the magnet can also absorb the first stopper made of ferrite stainless steel due to the effect of magnetic force. At this time, the position of the second magnifying glass can be limited, and the second magnifying glass can be closed by rotating the second magnifying glass ninety degrees in the opposite direction. The second magnifying glass is raised, and at this time the magnet can press against and attract the second stopper, and the second magnifying glass can be limited at this time. The utility model provides a preliminary magnified observation of the cable surface through the first magnifying glass, and the foldable second magnifying glass can be rotated to the first magnifying glass as needed to achieve double magnification. This design allows the operator to observe the slight damage or defects on the cable surface more clearly, thereby improving the accuracy and efficiency of detection. Moreover, through the design of the foldable second magnifying glass, the operator can choose whether to use double magnification according to the size and nature of the damage on the cable surface. This flexibility enables the device to adapt to various detection needs, thereby improving the practicability of the device. At the same time, this purely mechanical amplification mechanism does not require power supply or complex electronic systems, reduces the complexity and cost of the device, and also reduces maintenance requirements, and has high practicability.
[0014] 2. In the present invention, in actual use, the present invention can be conveniently moved by rollers. When there are obstacles such as stones on the road surface, the staff only needs to twist the screw rod. At this time, since the inside of the mounting plate is provided with threads, the screw rod can move inside the mounting plate. The screw rod then drives the bottom plate and the protective plate to move until the protective plate falls. At this time, the protective plate can push away obstacles such as stones in the direction of travel, thereby avoiding hitting the moving seat and the rollers, thereby ensuring the stability of movement. The structure is simple, the cost is low, and the practicality is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of a surface damage detection device for cable production proposed by the utility model;
[0016] Figure 2 A side view of a surface damage detection device for cable production proposed by the utility model;
[0017] Figure 3 This is a rear view of a surface damage detection device for cable production proposed by the utility model;
[0018] Figure 4 The utility model proposes a surface damage detection device for cable production Figure 3 Enlarged view of point A in the middle;
[0019] Figure 5 The utility model proposes a surface damage detection device for cable production Figure 3 Enlarged view of point B in the middle.
[0020] Legend:
[0021] 1. Shell; 2. Bracket; 3. Moving seat; 4. Roller; 5. Claw; 6. Probe; 7. Through slot; 8. First magnifying glass; 9. Rotating rod; 10. Connecting plate; 11. Second magnifying glass; 12. First stopper; 13. Second stopper; 14. Magnet; 15. Push handle; 16. Mounting plate; 17. Screw rod; 18. Sliding rod; 19. Bottom plate; 20. Protective plate. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0024] Embodiment 1
[0025] See also Figure 1-5 The utility model provides a technical solution: a surface damage detection device for cable production, comprising a shell 1, a bracket 2 is fixedly installed on the bottom surface of the shell 1, and the number of the brackets 2 is two groups. A movable seat 3 is fixedly installed on the bottom surface of the bracket 2, and a roller 4 is rotatably connected to the surface of the movable seat 3. The utility model can be conveniently moved by the roller 4. A clamping claw 5 is fixedly installed on the side of the shell 1, and the number of the clamping claw 5 is three groups. The three groups of clamping claws 5 are arranged in a circumferential shape on the side of the shell 1. A probe 6 is fixedly installed on the inner wall of the shell 1. The cable is placed in the shell 1, and then the cable is centered by the clamping claw 5. Then, the cable can be inspected by the probe 6. A through groove 7 is opened on the surface of the shell 1, and a first magnifying glass 8 is fixedly installed on the inner wall of the through groove 7. A rotating rod 9 is fixedly installed on the surface of the shell 1, and a connecting plate 10 is fixedly installed on one end of the rotating rod 9. A push handle 15 is fixedly installed on the top surface of the connecting plate 10. The connecting plate 10 can be conveniently pushed by the push handle 15. The material of the push handle 15 is PC plastic, and the push handle 15 made of PC plastic is sturdy and durable.
[0026] See also Figure 1-5 A second magnifying glass 11 is fixedly installed on the side of the connecting plate 10. The staff can also observe the cable with the naked eye through the first magnifying glass 8, which can maximize the accuracy of the flaw detection. If a problem is found, the staff can also rotate the connecting plate 10 through the push handle 15, and the connecting plate 10 is then rotated through the rotating rod 9, and the connecting plate 10 then drives the second magnifying glass 11 to rotate. After rotating ninety degrees, the magnet 14 can resist the first stopper 12. At this time, the second magnifying glass 11 is located on the first magnifying glass 8. At this time, the superposition of the first magnifying glass 8 and the second magnifying glass 11 can be more accurate. Observing the cable carefully, the surface of the rotating rod 9 is fixedly installed with a first stopper 12 and a second stopper 13, both of which are made of ferritic stainless steel. A magnet 14 is fixedly installed on the bottom surface of the connecting plate 10, and the magnet 14 can also attract the first stopper 12 made of ferritic stainless steel due to the effect of magnetic force, and the position of the second magnifying glass 11 can be limited at this time. At the same time, the second magnifying glass 11 can be folded by rotating the second magnifying glass 11 ninety degrees in the opposite direction, and the magnet 14 can press against and attract the second stopper 13 at this time, and the second magnifying glass 11 can be limited at this time.
[0027] Embodiment 2
[0028] See also Figure 4-5 A protective mechanism is provided on the side of the movable seat 3, and the protective mechanism includes a mounting plate 16, which is fixedly mounted on the side of the movable seat 3. A screw rod 17 and a sliding rod 18 are penetrated on the top surface of the mounting plate 16. A thread is provided inside the mounting plate 16, and the thread is meshed with the screw rod 17. The bottom end of the screw rod 17 is rotatably connected with a bottom plate 19, and the sliding rod 18 is slidably connected to the mounting plate 16. The sliding rod 18 is fixedly connected to the bottom plate 19, and a protective plate 20 is fixedly installed on the bottom surface of the bottom plate 19. When the screw rod 17 is turned, since a thread is provided inside the mounting plate 16, the screw rod 17 can move inside the mounting plate 16 at this time, and the screw rod 17 then drives the bottom plate 19 and the protective plate 20 to move until the protective plate 20 falls. At this time, the protective plate 20 can push away obstacles such as stones in the direction of travel, thereby avoiding hitting the movable seat 3 and the roller 4.
[0029] Working principle: put the cable into the housing 1, and then center the cable through the claw 5, and then the cable can be inspected through the probe 6, and the staff can also observe the cable with the naked eye through the first magnifying glass 8, so as to maximize the accuracy of the inspection. If a problem is found, the staff can also rotate the connecting plate 10 through the push handle 15, and the connecting plate 10 is then rotated through the rotating rod 9, and the connecting plate 10 then drives the second magnifying glass 11 to rotate. After rotating ninety degrees, the magnet 14 can resist the first stopper 12. At this time, the second magnifying glass 11 is located on the first magnifying glass 8. At this time, the cable can be observed more carefully through the superposition of the first magnifying glass 8 and the second magnifying glass 11, and the magnet 14 can also absorb the first stopper 12 made of ferritic stainless steel due to the effect of magnetic force. At this time, the position of the second magnifying glass 11 can be limited, and the second magnifying glass 11 can be retracted by rotating the second magnifying glass 11 ninety degrees in the opposite direction. , and at this time the magnet 14 can press against and attract the second stopper 13, and the second magnifying glass 11 can be limited at this time. The utility model provides a preliminary magnified observation of the cable surface through the first magnifying glass 8, and the foldable second magnifying glass 11 can be rotated to the first magnifying glass 8 as needed to achieve double magnification. This design allows the operator to observe the slight damage or defects on the cable surface more clearly, thereby improving the accuracy and efficiency of detection. The utility model can be conveniently moved by the roller 4, and when there are obstacles such as stones on the road surface, the staff only needs to twist the screw rod 17. At this time, since the interior of the mounting plate 16 is provided with a thread, the screw rod 17 can move inside the mounting plate 16 at this time, and the screw rod 17 then drives the bottom plate 19 and the protective plate 20 to move until the protective plate 20 falls. At this time, the protective plate 20 can push away obstacles such as stones in the direction of travel, thereby avoiding hitting the moving seat 3 and the roller 4, thereby ensuring the stability of movement.
[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A surface damage detection device for cable production, comprising a housing (1), characterized in that: A bracket (2) is fixedly mounted on the bottom surface of the housing (1), a movable seat (3) is fixedly mounted on the bottom surface of the bracket (2), and a roller (4) is rotatably connected to the surface of the movable seat (3); A claw (5) is fixedly mounted on the side of the housing (1); A probe (6) is fixedly mounted on the inner wall of the housing (1); A through groove (7) is provided on the surface of the housing (1), and a first magnifying mirror (8) is fixedly mounted on the inner wall of the through groove (7); A rotating rod (9) is fixedly mounted on the surface of the housing (1), a connecting plate (10) is fixedly mounted on one end of the rotating rod (9), and a second magnifying glass (11) is fixedly mounted on the side of the connecting plate (10); A first stopper (12) and a second stopper (13) are fixedly mounted on the surface of the rotating rod (9); A magnet (14) is fixedly mounted on the bottom surface of the connecting plate (10).
2. The surface damage detection device for cable production according to claim 1, characterized in that: A push handle (15) is fixedly mounted on the top surface of the connecting plate (10), and the push handle (15) is made of PC plastic.
3. The surface damage detection device for cable production according to claim 1, characterized in that: The first stopper (12) and the second stopper (13) are both made of ferritic stainless steel; The number of the brackets (2) is two groups.
4. The surface damage detection device for cable production according to claim 1, characterized in that: The number of the clamping claws (5) is three groups, and the three groups of the clamping claws (5) are arranged in a circular shape on the side surface of the housing (1).
5. The surface damage detection device for cable production according to claim 1, characterized in that: A protection mechanism is provided on the side of the movable seat (3), and the protection mechanism comprises a mounting plate (16); The mounting plate (16) is fixedly mounted on the side of the movable seat (3); A screw rod (17) and a slide rod (18) are provided through the top surface of the mounting plate (16); the bottom end of the screw rod (17) is rotatably connected to a bottom plate (19); and a protective plate (20) is fixedly installed on the bottom surface of the bottom plate (19).
6. The surface damage detection device for cable production according to claim 5, characterized in that: The interior of the mounting plate (16) is provided with a thread, and the thread is meshed with the screw rod (17).
7. The surface damage detection device for cable production according to claim 5, characterized in that: The sliding rod (18) is slidably connected to the mounting plate (16); The sliding rod (18) and the bottom plate (19) are fixedly connected.
Citation Information
Patent Citations
Cable surface damage rapid detection device
CN217304968U