An insulation resistance tester for a wire bundle structure
By designing a fixing plate and limiting assembly in the insulation resistance tester to fix the test pen and using the wire clip for separation and storage, the problem of easy extraction of the test pen and easy winding of the connecting wire is solved, and the reliability and efficiency of the test are improved.
Patent Information
- Application Number
- CN202421030782.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-05-13
AI Technical Summary
During the testing process, existing insulation resistance testers are prone to separation of the test pen and the tester due to pulling the connecting wire, and the connecting wires are easily entangled with each other, affecting the testing efficiency.
An insulation resistance tester with a beam wire structure is designed. By installing a fixed plate and limiting assembly on the tester body, it ensures that the test pen cannot be pulled out after being inserted, and is separated and stored through a wire collector to prevent the connecting wire from wrapping.
It effectively prevents the test pen from being pulled out during the test process, improves the reliability of the test, and reduces the time to understand the winding of the connecting wire and improves the testing efficiency through the separation and storage design.
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Figure CN222719635U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of insulation resistance testers, and in particular relates to an insulation resistance tester with a wire bundle structure. Background Art
[0002] With the increasing popularity of electricity facilities for production and life, the requirements for power supply reliability are getting higher and higher. Carrying out live work in power distribution can not only improve power supply reliability and greatly reduce the scope and time of power outages for users, but also has obvious economic benefits. Carrying out live work in power distribution, according to the relevant regulations on live work, tools must use insulation resistance testers for segmented insulation testing when entering and leaving the warehouse. Insulation resistance testers are test devices used to check the insulation resistance of electrical equipment, household appliances or electrical lines to the ground and between phases to ensure that these tools work in normal conditions and avoid accidents such as electric shock and casualties.
[0003] However, there are some problems with the prior art: when it is necessary to perform an insulation resistance test on a circuit, an insulation resistance tester is needed. During the test, a test pen and a clip are needed to connect the tested circuit and the tester so that the insulation resistance test can be performed. Since the test pen is directly inserted into the tester, it is easy to cause the test pen to separate from the tester when the connecting wire is pulled, affecting the measurement of insulation resistance. At the same time, the circuit is only stored by placing the connecting wire in the cover. Multiple groups of connecting wires are easily entangled with each other. When needed, the entangled connecting wires need to be untangled, which easily affects the efficiency of the test. Therefore, we propose an insulation resistance tester with a bundled wire structure. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide an insulation resistance tester with a wire bundle structure, by suspending a fixing plate above the socket on the upper surface of the tester body, and then inserting the test pen into the socket on the upper surface of the tester body through the first through hole. When the test pen is fully inserted, the limit assembly restricts the test pen so that the test pen cannot be pulled out of the socket, so that it is firmly restricted in the socket to prevent the test pen from being pulled out of the socket of the tester body when the connecting wire is pulled. The wire retracting clamp separates and stores the connecting wires so that the connecting wires will not be entangled with each other, thereby not affecting the need to untie the entangled connecting wires during the insulation resistance test, thereby improving the insulation resistance test efficiency.
[0005] The utility model is implemented as follows: an insulation resistance tester of a wire harness structure comprises a box body, a tester body is arranged in the box body, two groups of fixed blocks are fixedly installed on the upper surface of the tester body, the fixed blocks are rotatably connected with connecting rods, a fixed plate is rotatably connected between the two groups of connecting rods, a plurality of groups of accommodating grooves are provided on the lower surface of the fixed plate, a support rod is rotatably connected in the accommodating groove, a plurality of groups of first through holes are provided on the upper surface of the fixed plate, a first groove is provided in the first through hole, a limiting component is provided in the first groove, a cover plate is hinged at one end of the box body, and a plurality of groups of wire take-up clamps are provided in the cover plate.
[0006] Optionally, the limiting assembly includes two groups of limiting blocks, the two groups of limiting blocks are symmetrically arranged, the two groups of limiting blocks are slidably connected in the first groove, and the opposite surfaces of the two groups of limiting blocks are inclined.
[0007] Optionally, one end of one group of the limit blocks is fixedly installed with a first spring, one end of the first spring is fixedly installed in a first groove, and one end of the other group of the limit blocks is fixedly installed with a pull rod, a second through hole is opened in the first groove, and one end of the pull rod passes through the second through hole.
[0008] Optionally, a blocking piece is fixedly mounted on one end of the pull rod, a second spring is sleeved on the surface of the pull rod, one end of the second spring is fixedly connected to one side of the fixing plate, and the other end is fixedly connected to the blocking piece.
[0009] Optionally, the wire taking-up clamp includes a first clamp block and a second clamp block, the opposing surfaces of the first clamp block and the second clamp block are both arc-shaped, the opposing surfaces of the first clamp block and the second clamp block are both provided with rubber plates, the first clamp block is arranged in the cover plate, and the first clamp block and the second clamp block are hinged at one end and detachably connected at the other end.
[0010] Optionally, an upper protrusion is fixedly installed at one end of the first clamping block, and a lower protrusion is fixedly installed at one end of the second clamping block. A second groove is provided on the upper surface of the upper protrusion, a third through hole is provided in the second groove, and a fourth through hole is provided on the upper surface of the lower protrusion. The third through hole and the fourth through hole are arranged correspondingly, a clamping rod is provided in the second groove, and one end of the clamping rod extends into the fourth through hole.
[0011] Optionally, a stopper is fixedly installed at one end of the clamping rod, a fifth through hole is provided on the upper surface of the lower protrusion, the fourth through hole and the stopper are arranged correspondingly, the fifth through hole is communicated with the fourth through hole, a third groove is provided on the lower surface of the lower protrusion, a clamping groove is provided in the third groove, and the stopper is clamped in the clamping groove.
[0012] Optionally, a baffle is fixedly installed on the surface of the clamping rod, and the baffle is located in the second groove. A third spring is fixedly installed in the second groove, and one end of the clamping rod 806 passes through the hollow area of the third spring.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. Suspend the fixing plate above the socket on the upper surface of the tester body, and then insert the test pen into the socket on the upper surface of the tester body through the first through hole. When inserting, one end of the test pen abuts against the inclined surface of the limit block, so that the two groups of limit blocks slide in the first groove, so that the first spring and the second spring are compressed and deformed. When fully inserted, the first spring and the second spring restore the two groups of limit blocks to their original positions under the action of their own elasticity, so that one end of the test pen abuts against each other to firmly restrict it in the socket, preventing the test pen from being pulled out of the socket of the tester body when the connecting line is pulled. When the test pen needs to be taken out, pull the baffle to make the pull rod slide in the second through hole, thereby releasing the restriction of a group of limit blocks on the test pen, making it convenient for the test pen to slide to one side and be pulled out.
[0015] 2. Press one end of the card rod to make the baffle squeeze the third spring, and the other end drives the block to disengage from the card slot. Then rotate the card rod 180 degrees in the third groove to rotate the block to just below the fifth through hole. Then pull the card rod upward while rotating one end of the first clamp block to separate and open the first clamp block from one end of the second clamp block, so that the connecting wire can be taken out or placed in the arc surface of the second clamp block for fixation, so that multiple groups of connecting wires can be stored separately to prevent multiple groups of connecting wires from being entangled with each other, which will affect the efficiency of insulation resistance testing.
[0016] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram provided by the utility model;
[0018] Figure 2 It is a schematic diagram of a fixing plate provided by the utility model;
[0019] Figure 3 It is a cutaway schematic diagram of a restriction assembly provided by the utility model;
[0020] Figure 4 It is a cutaway schematic diagram of the wire take-up clamp provided by the utility model;
[0021] Figure 5 yes Figure 4 A partial enlarged schematic diagram in the middle.
[0022] In the figure: 1. box body; 2. tester body; 3. fixing block; 4. connecting rod; 5. fixing plate; 6. limiting assembly; 601. limiting block; 602. first spring; 603. pull rod; 604. baffle; 605. second spring; 7. cover plate; 8. wire take-up clamp; 801. first clamp block; 802. second clamp block; 803. rubber plate; 804. upper protrusion; 805. lower protrusion; 806. clamping rod; 807. baffle; 808. baffle; 809. third spring; 9. accommodating groove; 10. supporting rod; 11. first through hole; 12. first groove; 13. second through hole; 14. second groove; 15. third through hole; 16. fourth through hole; 17. fifth through hole; 18. third groove; 19. snap-in groove. DETAILED DESCRIPTION
[0023] In order to further understand the content, features and effects of the utility model, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0024] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless otherwise specifically stated.
[0025] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.
[0026] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.
[0027] In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.
[0028] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.
[0029] like Figures 1 to 5As shown, an insulation resistance tester with a wire harness structure provided by an embodiment of the utility model comprises a box body 1, a tester body 2 is arranged in the box body 1, two groups of fixing blocks 3 are fixedly installed on the upper surface of the tester body 2, the fixing blocks 3 are rotatably connected with connecting rods 4, a fixing plate 5 is rotatably connected between the two groups of connecting rods 4, a plurality of groups of first through holes 11 are provided on the upper surface of the fixing plate 5, a first groove 12 is provided in the first through hole 11, and a limiting component 6 is provided in the first groove 12, the fixing plate 5 is rotatably connected with the fixing block 3 and the fixing plate 5 through the connecting rod 4, so that the fixing plate 5 can be placed flat on the upper surface of the tester body 2, when in use, the fixing plate 5 is rotated to above the socket on the upper surface of the tester body 2, and then the test pen is inserted into the socket on the upper surface of the tester body 2 through the first through hole 11, when the test pen is fully inserted, the limiting component 6 limits the test pen, so that the test pen cannot be pulled out of the socket, so that it is firmly confined in the socket to prevent pulling the connecting wire When the test pen is pulled out from the socket of the tester body 2, the lower surface of the fixing plate 5 is provided with multiple groups of accommodating grooves 9, and the accommodating grooves 9 are rotatably connected. When the fixing plate 5 is suspended and separated from the socket of the tester body 2, one end of the support rod 10 rotates under the action of gravity, so that the other end contacts the upper surface of the tester body 2, thereby supporting the fixing plate 5, facilitating the test pen to be inserted into the socket through the first through hole 11, and there is no need to hold the fixing plate 5 for plugging. At the same time, the support rod 10 is stored in the accommodating groove 9 to reduce space occupation. A cover plate 7 is hinged at one end of the box body 1, and multiple groups of wire clips 8 are arranged in the cover plate 7. The number of wire clips 8 is set corresponding to the number of sockets. When the connecting wires are stored, they are separated and stored by the wire clips 8, so that the connecting wires will not be entangled with each other, thereby not affecting the need to untie the entangled connecting wires during the insulation resistance test, so as to improve the insulation resistance test efficiency.
[0030] The limit assembly 6 includes two groups of limit blocks 601, which are symmetrically arranged and slidably connected in the first groove 12. The opposite surfaces of the two groups of limit blocks 601 are inclined. When the test pen is inserted into the first through hole 11, one end of the test pen abuts against the inclined surface, so that the limit block 601 slides in the first groove 12, making it convenient for the test pen to be inserted into the socket on the upper surface of the tester body 2.
[0031] One end of one set of limit blocks 601 is fixedly installed with a first spring 602, and one end of the first spring 602 is fixedly installed in the first groove 12. One end of the other set of limit blocks 601 is fixedly installed with a pull rod 603. A second through hole 13 is opened in the first groove 12. One end of the pull rod 603 passes through the second through hole 13. A baffle 604 is fixedly installed at one end of the pull rod 603. A second spring 605 is sleeved on the surface of the pull rod 603. One end of the second spring 605 is fixedly connected to one side of the fixing plate 5, and the other end is fixedly connected to the baffle 604. During insertion, the two groups of limit blocks 601 apply pressure to the first spring 602 and the second spring 605 respectively to compress them. When fully inserted, the first spring 602 and the second spring 605 restore the two groups of limit blocks 601 to their original positions under the action of their own elasticity, so that the raised parts at one end of the test pen abut against each other, making it impossible for the test pen to be pulled out of the socket. When the test pen needs to be taken out, the blocking piece 604 is pulled to make the pull rod 603 slide in the second through hole 13, thereby releasing the restriction of the test pen by one group of limit blocks 601, making it convenient for the test pen to slide to one side and be pulled out.
[0032] The wire take-up clamp 8 includes a first clamp block 801 and a second clamp block 802. The opposing surfaces of the first clamp block 801 and the second clamp block 802 are both arc-shaped. The first clamp block 801 and the second clamp block 802 fit together to form a circular ring to clamp the connecting line. The opposing surfaces of the first clamp block 801 and the second clamp block 802 are both provided with rubber plates 803. The rubber plates 803 increase the protection of the connecting line and play a role of elastic buffering. The first clamp block 801 is arranged in the cover plate 7. One end of the first clamp block 801 and the second clamp block 802 is hinged, and the other end is detachably connected, so that the first clamp block 801 and one end of the second clamp block 802 can be separated conveniently, and then the other end is rotated so that the arc surface faces outward, so that one end of the connecting line wound into a disc is placed in the arc surface for clamping.
[0033] An upper protrusion 804 is fixedly installed at one end of the first clamping block 801, and a lower protrusion 805 is fixedly installed at one end of the second clamping block 802. A second groove 14 is provided on the upper surface of the upper protrusion 804, and a third through hole 15 is provided in the second groove 14. A fourth through hole 16 is provided on the upper surface of the lower protrusion 805, and the third through hole 15 is corresponding to the fourth through hole 16. A clamping rod 806 is provided in the second groove 14, and one end of the clamping rod 806 extends into the fourth through hole 16. A stopper 807 is fixedly installed on one end of the clamping rod 806. A fifth through hole 17 is provided on the upper surface of the lower protrusion 805, and the fourth through hole 16 is corresponding to the stopper 807. The fifth through hole 17 is communicated with the fourth through hole 16. A third groove 18 is provided on the lower surface of the lower protrusion 805, and the third through hole 18 is provided in the third groove 18. A clamping groove 19 is provided, and the stopper 807 is clamped in the clamping groove 19. A baffle 808 is fixedly installed on the surface of the clamping rod 806, and the baffle 808 is located in the second groove 14. A third spring 809 is fixedly installed in the second groove 14. One end of the clamping rod 806 passes through the hollow area of the third spring 809. By pressing one end of the clamping rod 806, the baffle 808 squeezes the third spring 809, and the other end drives the stopper 807 to disengage from the clamping groove 19, and then the clamping rod 806 is rotated 180 degrees in the third groove 18 to rotate the stopper 807 to be directly below the fifth through hole 17, and then the clamping rod 806 is pulled upward while rotating one end of the first clamping block 801 to separate the first clamping block 801 from one end of the second clamping block 802, so as to facilitate the removal or placement of the connecting line.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An insulation resistance tester of a wire bundle structure, comprising a box (1), characterized in that: A tester body (2) is arranged in the box body (1), and two groups of fixed blocks (3) are fixedly installed on the upper surface of the tester body (2), and the fixed blocks (3) are rotatably connected to connecting rods (4), and a fixed plate (5) is rotatably connected between the two groups of connecting rods (4), and a plurality of groups of accommodating grooves (9) are provided on the lower surface of the fixed plate (5), and a support rod (10) is rotatably connected in the accommodating groove (9), and a plurality of groups of first through holes (11) are provided on the upper surface of the fixed plate (5), and a first groove (12) is provided in the first through hole (11), and a limit assembly (6) is provided in the first groove (12), and a cover plate (7) is hinged at one end of the box body (1), and a plurality of groups of wire take-up clamps (8) are provided in the cover plate (7).
2. The insulation resistance tester of a wire harness structure according to claim 1, characterized in that: The limiting assembly (6) comprises two groups of limiting blocks (601), the two groups of limiting blocks (601) are symmetrically arranged, the two groups of limiting blocks (601) are slidably connected in the first groove (12), and the opposite surfaces of the two groups of limiting blocks (601) are both inclined.
3. The insulation resistance tester of a wire harness structure according to claim 2, characterized in that: One end of one group of the limit blocks (601) is fixedly mounted with a first spring (602), and one end of the first spring (602) is fixedly mounted in a first groove (12); one end of the other group of the limit blocks (601) is fixedly mounted with a pull rod (603), and a second through hole (13) is provided in the first groove (12), and one end of the pull rod (603) passes through the second through hole (13).
4. The insulation resistance tester of a wire harness structure according to claim 3, characterized in that: A blocking piece (604) is fixedly mounted on one end of the pull rod (603), a second spring (605) is sleeved on the surface of the pull rod (603), one end of the second spring (605) is fixedly connected to one side of the fixing plate (5), and the other end is fixedly connected to the blocking piece (604).
5. The insulation resistance tester of a wire harness structure according to claim 1, characterized in that: The wire take-up clamp (8) comprises a first clamp block (801) and a second clamp block (802); the opposing surfaces of the first clamp block (801) and the second clamp block (802) are both arranged in an arc shape; the opposing surfaces of the first clamp block (801) and the second clamp block (802) are both arranged with a rubber plate (803); the first clamp block (801) is arranged in the cover plate (7); one end of the first clamp block (801) and the second clamp block (802) are hinged, and the other end is detachably connected.
6. The insulation resistance tester of a wire harness structure according to claim 5, characterized in that: An upper protrusion (804) is fixedly mounted on one end of the first clamping block (801), and a lower protrusion (805) is fixedly mounted on one end of the second clamping block (802); a second groove (14) is provided on the upper surface of the upper protrusion (804), a third through hole (15) is provided in the second groove (14), and a fourth through hole (16) is provided on the upper surface of the lower protrusion (805); the third through hole (15) and the fourth through hole (16) are arranged correspondingly; a clamping rod (806) is provided in the second groove (14), and one end of the clamping rod (806) extends into the fourth through hole (16).
7. The insulation resistance tester of a wire harness structure according to claim 6, characterized in that: A stopper (807) is fixedly mounted on one end of the clamping rod (806); a fifth through hole (17) is provided on the upper surface of the lower protrusion (805); the fourth through hole (16) and the stopper (807) are arranged correspondingly; the fifth through hole (17) is communicated with the fourth through hole (16); a third groove (18) is provided on the lower surface of the lower protrusion (805); a clamping groove (19) is provided in the third groove (18); and the stopper (807) is clamped in the clamping groove (19).
8. The insulation resistance tester of a wire harness structure according to claim 7, characterized in that: A baffle (808) is fixedly mounted on the surface of the clamping rod (806), and the baffle (808) is located in the second groove (14). A third spring (809) is fixedly mounted in the second groove (14), and one end of the clamping rod (806) passes through the hollow area of the third spring (809).
Citation Information
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