Defect detection device for industrial spare and accessory parts

Abstract

According to the defect detection device for the industrial spare and accessory parts, a 120-degree scanning area of an equilateral triangle is formed through a laser radar, the laser radar is driven by a driving device, an effective modeling range of 500 mm up and down is formed, and the effects of reducing the influence of light change on a result and reducing the influence of vibration on the result are achieved. And the light interference resistance is very strong, and the stability is also improved.

Description

Technical Field

[0001] The invention belongs to the technical field of industrial spare parts defect detection, and in particular relates to an industrial spare parts defect detection device. Background Art

[0002] In modern industry, spare parts are essential for the installation and connection of basic firmware. The quality of spare parts determines its service life and application intensity. The defect detection of spare parts is carried out through the combination of cameras, sensors and image processing algorithms. When the intensity of light irradiation changes, it will affect and deviate its shape, size and surface quality. When cameras and image processing algorithms detect defects in spare parts, there are environmental changes that affect the detection results, specifically involving changes in light illumination and the impact of dust and vibration on the stability and accuracy of defect detection results. Moreover, defects may be very small or difficult to detect accurately, so more precise detection methods or detection systems are required. Summary of the invention

[0003] In order to overcome the above steps of the prior art, the purpose of the present invention is to provide a defect detection device for industrial parts. The present invention forms an equilateral triangle scanning area of ​​120° through the laser radar, and the driving device drives the laser radar to form an effective modeling range of 500mm up and down, thereby reducing the impact of light changes on the results and reducing the impact of vibration on the results. It has strong anti-light interference ability and improves its stability.

[0004] In order to achieve the above object, the technical solution adopted by the present invention is:

[0005] A defect detection device for industrial parts and components comprises a 60 cm 2020 aluminum profile (1), characterized by having excellent mechanical properties and corrosion resistance. It has good ductility and toughness. It has low density and light weight. Twelve pieces (1) are connected to a hexagonal structure through two interlocking 120° connectors (2); the outer ends of the hexagonal structures on the upper and lower sides are connected to a 1 m 2020 aluminum profile (3) through right-angle connecting angle aluminum (4), and the inner ends are connected to a linear heavy-duty precision electric guide rail lead screw slide module (5) through a slide rail cross connector (6). The slider in the linear heavy-duty precision electric guide rail lead screw slide module (5) is connected to a radar through a right-angle connector (7) to drive the radar to move 500 mm up and down.

[0006] Each angle of the hexagonal structure is 120 degrees.

[0007] The 1m 2020 aluminum profile (3) is arranged at intervals with the linear heavy-duty precision electric guide rail lead screw slide module (5).

[0008] The laser radar is installed on the right-angle connector of the square slider on the linear heavy-duty precision electric guide rail lead screw slide module.

[0009] The linear heavy-duty precision electric guide rail lead screw slide module (5) has an electronic control drive, and the slide rail motor is driven and controlled by a single-chip microcomputer STM32ZET6.

[0010] The maximum stroke of the linear heavy-duty precision electric guide rail screw slide module can reach 1000mm. It is open, the force-bearing parts are mainly reflected in the middle and lower parts and the two sides, and the transmission part is exposed. It is equipped with a single guide rail and a single slider. The structure is compact and versatile. It is suitable for medium and low speed requirements and can be used in single-axis or multi-axis combinations. The motor is connected to the bearing through a high-precision plum coupling, and the effective length is 500mm stroke. The control module transmission mode is assisted by a ball screw and a linear guide.

[0011] The laser radars described above use three laser radars, which form a scanning area of ​​120° in pairs. The scanned point cloud is processed by a host computer for a deeper level of image processing. By setting the three driving devices, an effective measurement stroke of 500 mm up and down is formed.

[0012] The beneficial effects of the present invention are:

[0013] The beneficial effects of the present invention are: reducing the influence of light on the stability and accuracy of defect detection, forming a full range of 3D modeling through a 120° scanning area laid out by 3 laser radars, making the results more accurate and clear, and being able to more easily capture problems in defect detection where defects may be very small or difficult to detect accurately. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the present invention.

[0015] Figure 2 It is a schematic diagram of the implementation of the present invention.

[0016] Figure 3 Schematic diagram of 120° aluminum connector.

[0017] Figure 4 Schematic diagram of the cross connector of the slide rail.

[0018] Figure 5 Schematic diagram of a right-angle connector.

[0019] Among them, 1 is a 60cm 2020 aluminum profile; 2 is two interlocking 120° connectors; 3 is a 1m 2020 aluminum profile; 4 is a right-angle connection angle aluminum; 5 is a linear heavy-duty precision electric guide rail lead screw slide module; 6 is a slide rail cross connector. 7 is a right-angle connector DETAILED DESCRIPTION

[0020] The present invention is further described below in conjunction with the accompanying drawings.

[0021] like Figure 1 As shown, a defect detection device for industrial parts includes a 60cm 2020 aluminum profile (1), which is characterized by excellent mechanical properties and corrosion resistance. It has good ductility and toughness. It has low density and light weight. Several 12 pieces (1) form a hexagonal structure through two interlocking 120° connectors (2); the outer ends of the hexagonal structures on the upper and lower sides are connected to a 1m 2020 aluminum profile (3) through right-angle connecting angle aluminum (4), and the inner ends are connected to a linear heavy-duty precision electric guide rail lead screw slide module (5) through a slide rail cross connector (6). The slider in the linear heavy-duty precision electric guide rail lead screw slide module (5) is connected to the radar through the right-angle connector (7) to drive the radar to move up and down 500mm.

[0022] Each angle of the hexagonal structure is 120 degrees.

[0023] The 1m 2020 aluminum profile (3) is arranged at intervals with the linear heavy-duty precision electric guide rail lead screw slide module (5).

[0024] The laser radar is installed on the right-angle connector of the square slider on the linear heavy-duty precision electric guide rail lead screw slide module.

[0025] The maximum stroke of the linear heavy-duty precision electric guide rail screw slide module can reach 1000mm. It is open, the force-bearing parts are mainly reflected in the middle and lower parts and the two sides, and the transmission part is exposed. It is equipped with a single guide rail and a single slider. The structure is compact and versatile. It is suitable for medium and low speed requirements and can be used in single-axis or multi-axis combinations. The motor is connected to the bearing through a high-precision plum coupling, and the effective length is 500mm stroke. The control module transmission mode is assisted by a ball screw and a linear guide.

[0026] The laser radars described above use three laser radars, which form a scanning area of ​​120° in pairs. The scanned point cloud is processed by a host computer for a deeper level of image processing. By setting the three driving devices, an effective measurement stroke of 500 mm up and down is formed.

[0027] like Figure 2 As shown in the figure, three laser radars MS200 are connected to the right-angle connector of the square slider on the linear heavy-duty precision electric guide rail ball screw slide module. The three laser radars are always kept on the same horizontal plane through the control of the motor of the linear heavy-duty precision electric guide rail ball screw slide module by STM32ET6, with an effective stroke of 500mm. At the same time, the 120° area data scanned by each radar is processed and mapped through the host computer. Finally, the data of the three laser radars are summarized to complete the defect detection of industrial parts.

Claims

1. A defect detection device for industrial parts, comprising a 2020 aluminum profile (1) with a length of 60 cm, characterized in that: Twelve 60 cm long 2020 aluminum profiles (1) are connected to a hexagonal structure through two interlocking 120° connectors (2); the outer ends of the upper and lower hexagonal structures are connected to a 1 m long 2020 aluminum profile (3) through right-angle connecting angle aluminum (4); the inner ends of the upper and lower hexagonal structures are connected to a linear heavy-duty precision electric guide rail lead screw slide module (5) through a slide rail cross connector (6); the slider in the linear heavy-duty precision electric guide rail lead screw slide module (5) is connected to the laser radar through a right-angle connector (7) to drive the radar to move 500 mm up and down.

2. The defect detection device for industrial parts according to claim 1, characterized in that: Each angle of the hexagonal structure is 120 degrees.

3. The defect detection device for industrial parts according to claim 1, characterized in that: The 1m2020 aluminum profile (3) and the FSL40 linear heavy-duty precision electric guide rail lead screw slide module (5) are arranged at intervals.

4. The defect detection device for industrial parts according to claim 1, characterized in that: The laser radar is installed on the right-angle connector of the square slider on the linear heavy-duty precision electric guide rail lead screw slide module.

5. The defect detection device for industrial parts according to claim 1, characterized in that: The linear heavy-duty precision electric guide rail lead screw slide module (5) has an electronic control drive, and the slide rail motor is driven and controlled by a single-chip microcomputer STM32ZET6.

6. The defect detection device for industrial parts according to claim 1, characterized in that: The motor is connected to the bearing through a high-precision plum coupling, and the effective length is 500mm stroke.

7. The defect detection device for industrial parts according to claim 1, characterized in that: The linear heavy-duty precision electric guide screw slide module connects the motor and the bearing through a high-precision plum blossom coupling, and the control module transmission is assisted by a ball screw and a linear guide.

8. The defect detection device for industrial parts according to claim 1, characterized in that: The laser radars described use three, two of which form a scanning area of ​​120°, and by setting the three driving devices, an effective measurement stroke of 500 mm up and down is formed.

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