SE soldering iron positioning tool structure

Abstract

The utility model discloses an SE soldering iron positioning tool structure, and belongs to the field of wrapping machinery. The SE soldering iron positioning tool structure comprises a soldering iron positioning fixing plate, a smoke gun guide strip, a fastener and a positioning pin. The soldering iron positioning and fixing plate is fixedly connected with the smoke gun guide bar through a fastener; the soldering iron positioning and fixing plate is provided with a groove, and one side of the soldering iron positioning and fixing plate is provided with a tooth-shaped structure attached to the soldering iron device. A protruding structure is arranged on one side of the smoke gun guide strip and exactly matched with the groove in the soldering iron positioning and fixing plate. The positioning pin is connected with the soldering iron positioning and fixing plate and the smoke gun guide strip, so that a positioning effect is achieved, and a shaking gap is eliminated; according to the SE soldering iron positioning tool structure, the adjusting precision can be guaranteed, the adjusting time can be saved, and therefore the purposes of improving the equipment operation efficiency and improving the cigarette quality are achieved.

Description

Technical Field

[0001] The utility model relates to a SE soldering iron positioning tooling structure, belonging to the field of coiling and packaging machinery. Background Art

[0002] The SE soldering iron device is an important part of the cigarette making system. Its main function is to apply heat to the joint of the rolled cigarette rod to quickly dry the glue. This process ensures that the cigarette rod can be quickly and firmly formed and maintain a constant diameter, thereby effectively preventing various quality defects caused by loose glue adhesion, optimizing the forming effect of the cigarette rod, and ensuring the stability and reliability of cigarette quality. Therefore, the position of the soldering iron relative to the cigarette rod should be accurately adjusted.

[0003] In recent years, the SE soldering iron device has had a high maintenance frequency due to the deviation of its working position, and many product quality problems have occurred, such as low compliance rate of cigarette circumference. Existing measurement methods such as measuring rods and feeler gauges, as well as empirical methods, are time-consuming and low in precision. The adjustment methods are cumbersome and require adjustments in multiple dimensions, such as vertical, horizontal, centering, and height, which can easily cause the soldering iron to tilt or deviate. In addition, different maintenance personnel have different maintenance and operation methods, which often results in low adjustment precision and long adjustment time, affecting the equipment's operating efficiency and product quality.

[0004] By counting the adjustment and calibration of the soldering irons by multiple maintenance personnel, it was found that each maintenance personnel took a long time to make adjustments. On average, it took 39.8 minutes each time to make adjustments until the equipment ran stably. During the whole process, problems such as smoke explosion, soldering iron slippage, soldering iron marks, and rework were common, which seriously affected the equipment operating efficiency and product quality. Utility Model Content

[0005] In order to overcome the deficiencies of the above-mentioned prior art, the utility model provides a SE soldering iron positioning tooling structure, which can not only ensure the adjustment accuracy but also save the adjustment time, thereby achieving the purpose of improving the equipment operation efficiency and improving the quality of cigarettes.

[0006] The technical solution adopted by the utility model is as follows.

[0007] On the one hand, the utility model provides an SE soldering iron positioning tooling structure, including a soldering iron positioning fixing plate and a cigarette gun guide strip; the soldering iron positioning fixing plate and the cigarette gun guide strip are detachably connected, and a positioning surface that matches the soldering iron device is provided on one side of the soldering iron positioning fixing plate; a positioning surface that matches the cigarette gun device is provided on one side of the cigarette gun guide strip.

[0008] In order to solve the problems that the existing measuring methods such as measuring rods and feeler gauges and empirical methods are time-consuming, have low precision, are cumbersome to adjust, and need to be adjusted in multiple dimensions such as vertical, horizontal, centering, and height, the utility model proposes a technical solution of an SE soldering iron positioning tooling structure. When used, the tooling can position and adjust the four dimensions of the soldering iron, namely vertical, horizontal, centering, and height, at one time, thereby improving the efficiency of maintenance personnel in adjusting the position of the SE soldering iron, reducing the adjustment time, and improving maintenance efficiency and effective operation rate of equipment.

[0009] Optionally, the positioning surface where the soldering iron positioning fixing plate and the soldering iron device fit together is provided with a toothed structure, and the toothed structure is used to better fit the soldering iron positioning fixing plate and the soldering iron device, and the toothed structure and the groove part fit together with the working surface of the soldering iron device, and the toothed structure is designed to fix the soldering iron device to complete the positioning of the soldering iron device.

[0010] Optionally, a first groove is provided on one side where the soldering iron positioning fixing plate is connected to the cigarette gun guide strip.

[0011] Optionally, a protrusion structure is provided on one side of the cigarette gun guide strip, and the protrusion structure fits into the first groove on the soldering iron positioning fixing plate.

[0012] Optionally, the positioning surface of the cigarette gun guide strip that matches the cigarette gun device is a curved surface structure, and the curved surface structure of the cigarette gun guide strip is used to fit the cigarette gun structure.

[0013] Optionally, a second groove is provided on a positioning surface of the soldering iron positioning fixing plate that matches the soldering iron device, and a first fixing hole and a first positioning hole are provided on the second groove, and the first positioning hole is a through hole.

[0014] Optionally, a second fixing hole and a second positioning hole are provided on a positioning surface where the smoke gun guide strip and the smoke gun device match, and the second positioning hole does not penetrate the smoke gun guide strip.

[0015] Optionally, the SE soldering iron positioning tooling structure also includes a positioning pin, one end of which passes through the first positioning hole and the other end extends into the second positioning hole, connecting the soldering iron positioning fixing plate and the cigarette gun guide strip. The positioning pin can realize the positioning effect of the soldering iron positioning fixing plate and the cigarette gun guide strip, and can also eliminate the shaking gap of the SE soldering iron positioning tooling structure.

[0016] Optionally, the SE soldering iron positioning tooling structure further includes a fastener, which is connected to the second fixing hole through the first fixing hole and fixes the cigarette gun guide strip and the soldering iron positioning fixing plate.

[0017] Compared with the prior art, the beneficial effect of the utility model is that the SE soldering iron positioning fixture structure realizes the rapid adjustment of the SE soldering iron device, reduces the adjustment time, and improves the maintenance efficiency and the effective operation rate of the equipment. The average single adjustment time reduced by this fixture is 26 minutes. When applied to the ZJ17 equipment, the benefit generated by a single replacement process is S=B*D*A=26*7000*1=182000 yuan (S is the economic benefit; B is the reduced time of 26 minutes; D is the production speed of the ZJ17 equipment of 12000 cigarettes / min; A is the price of a single cigarette of 1 yuan); when applied to the ZJ112 equipment, the benefit generated by a single replacement process is S=B*D*A=26*10000*1=260000 yuan (S is the economic benefit; B is the reduced time of 26 minutes; D is the production speed of ZJ112 equipment, 10,000 cigarettes / min; A is the price of a single cigarette, 1 yuan); when applied to ZJ116 equipment, the benefit generated by a single replacement process is S=B*D*A=26*16000*1=416,000 yuan (S is economic benefit; B is the reduction of time by 26 minutes; D is the production speed of ZJ116 equipment, 16,000 cigarettes / min; A is the price of a single cigarette, 1 yuan); when applied to ZJ119 equipment, the benefit generated by a single replacement process is S=B*D*A=26*12500*1=325,000 yuan. (S is economic benefit; B is the reduction of time by 26 minutes; D is the production speed of ZJ119 equipment, 12,500 cigarettes / min; A is the price of a single cigarette, 1 yuan). BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is an exploded view of the single-channel cigarette gun soldering iron tooling structure in this embodiment 3;

[0019] Figure 2 It is an assembly diagram of the single-channel cigarette gun soldering iron tooling structure in this embodiment 3;

[0020] Figure 3 An exploded view of the double-channel cigarette gun soldering iron tooling structure in Example 3;

[0021] Figure 4 It is an assembly diagram of the double-channel cigarette gun soldering iron tooling structure in this embodiment 3;

[0022] Figure 5 This is a positioning cross-sectional view of the double-channel cigarette gun soldering iron tooling in this embodiment 3;

[0023] Figure 6 This is a schematic diagram of positioning of the double-channel cigarette gun soldering iron tooling in this embodiment 3;

[0024] In the figure: 1. soldering iron positioning fixing plate, 2. positioning pin, 3. smoke gun guide strip, 4. fastener, 5. soldering iron device, 6. SE soldering iron positioning tooling, 7. smoke gun device. DETAILED DESCRIPTION

[0025] The present invention is further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present application.

[0026] In the description of the present utility model, it is necessary to understand that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, the terms "first", "second", "third" and the like are only used for description and distinction, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Example

[0027] This embodiment introduces an SE soldering iron positioning tooling structure, including a soldering iron positioning fixing plate 1 and a cigarette gun guide strip 3; the soldering iron positioning fixing plate 1 is detachably connected to the cigarette gun guide strip 3, and a positioning surface that matches the soldering iron device 5 is provided on one side of the soldering iron positioning fixing plate 1; a positioning surface that matches the cigarette gun device 7 is provided on one side of the cigarette gun guide strip 3.

[0028] This embodiment overcomes the technical problems that the existing measuring methods such as measuring rods and feeler gauges and empirical methods are time-consuming, low in precision, and cumbersome in adjustment, requiring adjustment in multiple dimensions such as vertical, horizontal, centering, and height, which easily cause the soldering iron to tilt, deflect, and the like; and different maintenance personnel have different maintenance and operation methods, which often result in low adjustment precision and long adjustment time, affecting the improvement of equipment operation efficiency and product quality. The utility model proposes a technical solution for the SE soldering iron positioning tooling structure, which can position and adjust the four dimensions of the soldering iron in vertical, horizontal, centering, and height at one time, thereby improving the efficiency of the maintenance personnel in adjusting the position of the SE soldering iron, reducing the adjustment time, and improving the maintenance efficiency and equipment effective operation rate. Example

[0029] Based on Example 1, this example introduces a specific implementation method of the SE soldering iron positioning tooling structure, and further explains the structure of each unit:

[0030] The SE soldering iron positioning tool 6 comprises a soldering iron positioning fixing plate 1, a cigarette gun guide strip 3 and a fastener 4. The soldering iron positioning fixing plate 1 is detachably connected to the cigarette gun guide strip 3, and one side of the soldering iron positioning fixing plate 1 is provided with a positioning surface that matches the soldering iron device 5; one side of the cigarette gun guide strip 3 is provided with a positioning surface that matches the cigarette gun device 7.

[0031] The positioning surface of the soldering iron positioning fixing plate 1 matching with the soldering iron device 5 is provided with a toothed structure; the positioning surface of the soldering iron positioning fixing plate 1 matching with the soldering iron device 5 is provided with a second groove, the second groove is provided with a first fixing hole and a first positioning hole, and the first positioning hole is a through hole.

[0032] A first groove is provided on one side of the soldering iron positioning fixing plate 1 connected to the cigarette gun guide strip 3 ; a protrusion structure is provided on one side of the cigarette gun guide strip 3 , and the protrusion structure fits with the first groove on the soldering iron positioning fixing plate 1 .

[0033] The positioning surface where the cigarette gun guide strip 3 matches with the cigarette gun device 7 is a curved structure; the positioning surface where the cigarette gun guide strip 3 matches with the cigarette gun device 7 is provided with a second fixing hole and a second positioning hole, and the second positioning hole does not penetrate the cigarette gun guide strip 3 .

[0034] The SE soldering iron positioning fixture structure further includes a positioning pin 2 , one end of which passes through the first positioning hole and the other end extends into the second positioning hole, connecting the soldering iron positioning fixing plate 1 and the cigarette gun guide strip 3 .

[0035] The fastener 4 is connected to the second fixing hole through the first fixing hole and fixes the cigarette gun guide strip 3 and the soldering iron positioning fixing plate 1 .

[0036] Working principle: select a cigarette gun guide strip 3 of appropriate size according to the cigarette gun device 7, use fasteners 4 and positioning pins 2 to connect and assemble the SE soldering iron positioning tooling 6, fit one side of the cigarette gun guide strip 3 of the SE soldering iron positioning tooling 6 with the cigarette gun device 7, adjust the soldering iron device 5 horizontally and up and down, so that the soldering iron device 5 is completely matched with the upper surface of the soldering iron positioning fixing plate 1 of the SE soldering iron positioning tooling 6, and the positioning of the SE soldering iron device 5 is realized. At this time, the height position of the SE soldering iron device 5 can just realize stable heating of the overlapping part of the cigarette rod, so that the applied glue can be quickly dried, and the position of the soldering iron device 5 relative to the cigarette rod is accurately positioned.

[0037] The SE soldering iron positioning fixture structure is matched with the bottom plate of the cigarette gun, and is designed with a soldering iron positioning fixing plate 1, a groove on the soldering iron positioning fixing plate 1 and a cigarette gun guide strip 3, so that the fixture and the bottom plate of the cigarette gun are completely fitted, and the soldering iron working surface is completely fitted with the fixture. In use, the fixture can position and adjust the four dimensions of the soldering iron in vertical, horizontal, centering and height at one time, which improves the efficiency of maintenance personnel in adjusting the position of the SE soldering iron, reduces the adjustment time, and improves the maintenance efficiency and the effective operation rate of the equipment. Example

[0038] Based on Example 2, this example introduces the specific structure of the SE soldering iron positioning tool 6:

[0039] The smoke gun guide strip 3 can be replaced with different specifications according to the specific size and model of the smoke gun to achieve switching between different devices.

[0040] The SE soldering iron positioning tool 6 of this embodiment can have two tool structure forms: a double-channel cigarette iron tool and a single-channel cigarette iron tool. The schematic diagrams of the double-channel cigarette iron tool and the single-channel cigarette iron tool are as shown in FIG. Figure 1-4 shown.

[0041] The side of the soldering iron positioning and fixing plate 1 that is in contact with the soldering iron device 5 is provided with second grooves, namely, groove No. 1, groove No. 2 and groove No. 3.

[0042] The double-channel cigarette gun soldering iron tooling comprises two cigarette gun guide strips 3, and the cigarette gun guide strips 3 are respectively arranged in the No. 1 groove and the No. 3 groove.

[0043] The single-channel cigarette gun soldering iron tooling comprises a cigarette gun guide strip 3, and the cigarette gun guide strip 3 is arranged in the No. 2 groove.

[0044] The size and quantity of the cigarette gun guide strip 3 can be changed according to actual conditions.

[0045] At present, Ningbo Cigarette Factory has three specifications of cigarettes with diameters of 7.7mm, 7.0mm and 6.4mm. The cigarette gun guide strip 3 in the SE soldering iron positioning tool 6 can be replaced with different specifications according to actual conditions and is suitable for all the rolling equipment in the factory.

[0046] The average single-time reduction adjustment time of SE soldering iron positioning tool 6 is 26 minutes. When used in ZJ17 equipment, the benefit generated by a single replacement process is S=B*D*A=26*7000*1=182000 yuan (S is economic benefit; B is the reduction time of 26min; D is the production speed of ZJ17 equipment 12000 cigarettes / min; A is the price of a single cigarette 1 yuan); when used in ZJ112 equipment, the benefit generated by a single replacement process is S=B*D*A=26*10000*1=260000 yuan (S is economic benefit; B is the reduction time of 26m in; D is the production speed of ZJ112 equipment 10000 sticks / min; A is the price of a single cigarette 1 yuan); when applied to ZJ116 equipment, the benefit generated by a single replacement process is S=B*D*A=26*16000*1=416000 yuan (S is economic benefit; B is the reduction of time 26min; D is the production speed of ZJ116 equipment 16000 sticks / min; A is the price of a single cigarette 1 yuan); when applied to ZJ119 equipment, the benefit generated by a single replacement process is S=B*D*A=26*12500*1=325000 yuan. (S is economic benefit; B is the reduction of time 26min; D is the production speed of ZJ119 equipment 12500 sticks / min; A is the price of a single cigarette 1 yuan).

[0047] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification and equivalent changes made to the above embodiments based on the technical essence of the present invention shall fall within the protection scope of the present invention.

Claims

1. A SE soldering iron positioning tooling structure, characterized in that: It comprises a soldering iron positioning fixing plate (1) and a cigarette gun guide strip (3); the soldering iron positioning fixing plate (1) and the cigarette gun guide strip (3) are detachably connected, one side of the soldering iron positioning fixing plate (1) is provided with a positioning surface that matches with a soldering iron device (5); one side of the cigarette gun guide strip (3) is provided with a positioning surface that matches with a cigarette gun device (7).

2. The SE soldering iron positioning tooling structure according to claim 1, characterized in that: The positioning surface of the soldering iron positioning fixing plate (1) and the soldering iron device (5) that fits together is provided with a toothed structure.

3. The SE soldering iron positioning tooling structure according to claim 1, characterized in that: A first groove is provided on one side of the soldering iron positioning and fixing plate (1) connected to the cigarette gun guide strip (3).

4. The SE soldering iron positioning tooling structure according to claim 3 is characterized in that: A protruding structure is provided on one side of the cigarette gun guide strip (3), and the protruding structure fits into the first groove on the soldering iron positioning and fixing plate (1).

5. The SE soldering iron positioning tooling structure according to claim 1, characterized in that: The positioning surface where the cigarette gun guide strip (3) and the cigarette gun device (7) fit together is a curved surface structure.

6. The SE soldering iron positioning tooling structure according to claim 1, characterized in that: A second groove is provided on the positioning surface of the soldering iron positioning fixing plate (1) that matches the soldering iron device (5); a first fixing hole and a first positioning hole are provided on the second groove; and the first positioning hole is a through hole.

7. The SE soldering iron positioning tooling structure according to claim 6, characterized in that: A second fixing hole and a second positioning hole are provided on the positioning surface where the cigarette gun guide strip (3) and the cigarette gun device (7) fit together, and the second positioning hole does not penetrate the cigarette gun guide strip (3).

8. The SE soldering iron positioning tooling structure according to claim 7, characterized in that: The SE soldering iron positioning fixture structure further comprises a positioning pin (2), one end of the positioning pin (2) passes through the first positioning hole, and the other end extends into the second positioning hole, connecting the soldering iron positioning fixing plate (1) and the cigarette gun guide strip (3).

9. The SE soldering iron positioning tooling structure according to claim 7, characterized in that: The SE soldering iron positioning fixture structure further comprises a fastener (4), wherein the fastener is connected to the second fixing hole via the first fixing hole and fixes the cigarette gun guide strip (3) and the soldering iron positioning fixing plate (1).

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