A waste gas treatment device in fly ash treatment process
By using rotating washing components and exhaust components in the exhaust gas treatment device during fly ash treatment process, the problem of incomplete removal of particulate matter in the exhaust gas in the prior art is solved, and efficient removal of waste gas and standard emissions are achieved.
Patent Information
- Application Number
- CN202421504497.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In the fly ash treatment process, especially when treating waste gas containing a large amount of particulate matter, the existing waste gas treatment device has poor washing effect and is difficult to completely capture and remove particulate matter, resulting in the inability to sufficiently clean and remove pollutants.
A waste gas treatment device during fly ash treatment is designed, using a rotary washing assembly and an exhaust assembly. The rotary washing assembly includes a rail located at the top and bottom of the inner wall of the washing box. The washing head rotates through the rail and continuously obtains cleaning washing liquid through the connecting pipe and the rotary joint. The exhaust assembly includes components such as air flow guide plate, purification box and activated carbon plate.
The continuous and efficient removal of particulate matter in the exhaust gas is achieved, ensuring the compliance of the exhaust gas emissions, and facilitating the collection and discharge of moisture generated during the purification process.
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Figure CN222723954U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fly ash waste gas treatment, in particular to a waste gas treatment device in a fly ash treatment process. Background Art
[0002] The waste gas treatment device in the fly ash treatment process is a common industrial environmental protection measure, which usually involves the removal of particulate matter in the waste gas and the conversion or absorption of harmful gases.
[0003] At present, in the process of fly ash treatment, the existing waste gas treatment devices often use a fixed washing box as a preliminary treatment method, especially when treating waste gas containing a large amount of particulate matter. The design of the fixed washing box limits the fluidity of the washing liquid and the contact area with the waste gas, resulting in poor washing effect. When the waste gas contains a large amount of particulate matter, it is difficult for the fixed washing box to completely capture and remove these particles, so that the pollutants in the waste gas cannot be fully cleaned and removed; secondly, due to the limited contact area between the washing liquid and the waste gas, and the short residence time of the waste gas in the washing box, the pollutants in the waste gas cannot be fully treated, which not only affects the emission quality of the waste gas, but also increases the difficulty and cost of subsequent treatment. Therefore, the utility model provides a waste gas treatment device in the process of fly ash treatment. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the utility model provides a waste gas treatment device in a fly ash treatment process, which has the advantages of efficiently removing particulate matter and residual pollutants, and solves the problem of incomplete removal of particulate matter and residual pollutants.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose of efficiently removing particulate matter and residual pollutants, the utility model provides the following technical solutions:
[0008] An exhaust gas treatment device in a fly ash treatment process comprises an air inlet, a washing box, an adsorber, a catalytic reactor, an exhaust box, a rotating washing component, and an exhaust component; the rotating washing component is located inside the washing box, and the exhaust component is located inside the exhaust box;
[0009] The rotating washing assembly includes a slewing rail located at the top and bottom of the inner wall of the washing box, and a washing head is rotatably connected on both sides of the slewing rail. A connecting pipe is provided on the top of the washing head, a rotating joint is provided on the top of the connecting pipe, and a washing water tank is provided on the right side of the rotating joint.
[0010] As a preferred technical solution of the utility model, a connecting duct is provided between the washing heads on both sides of the top and the bottom, a rotating column connected to the washing box is provided at the bottom of the rotary joint, the connecting pipe also connects the top of the rotary joint and the washing water tank, a sealing ring is provided at the connection between the connecting pipe and the washing box, and a sealing ring is also provided at the connection between the connecting pipe and the rotary joint.
[0011] As a preferred technical solution of the utility model, a driving block is fixed to one side of the washing box by bolts, the driving block is connected to the transfer rails at the top and bottom, and a transfer rail motor is provided at the other end of the driving block.
[0012] As a preferred technical solution of the utility model, a filter plate is provided at the bottom of the air inlet, an air duct is provided at the bottom of the filter plate, the air duct is connected to a washing box, and exhaust pipes are provided between the washing box and the adsorber, and between the adsorber and the catalytic reactor.
[0013] As a preferred technical solution of the utility model, the exhaust assembly includes an airflow guide plate located inside the exhaust box, a purification box is provided on the right side of the airflow guide plate, an activated carbon plate is provided inside the purification box, a water collecting plate is provided at the bottom of the activated carbon plate, and a drain outlet is provided at the bottom of the water collecting plate.
[0014] As an optimal technical solution of the utility model, a ventilation motor is provided on the top of the exhaust box, the right side of the ventilation motor is connected to the air outlet, the air outlet is connected to the inside of the exhaust box, and the air outlet is fixed to the top of the purification box by bolts.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a waste gas treatment device in the fly ash treatment process, which has the following beneficial effects:
[0017] The exhaust gas treatment device in the fly ash treatment process realizes the continuous and efficient removal of particulate matter in the exhaust gas by using the rotating washing assembly. The washing head rotates under the drive of the turntable, and continuously obtains clean washing liquid from the washing water tank through the connecting pipe and the rotating joint, thereby ensuring the stability and durability of the washing effect; in addition, the air flow guide plate, purification box and activated carbon plate and other components in the exhaust assembly can effectively remove residual pollutants in the exhaust gas and ensure that the exhaust gas meets the emission standards. The design of the water collection plate and the drain port facilitates the collection and discharge of water generated during the purification process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the rotary washing component of the utility model;
[0020] Figure 3 This is a schematic diagram of the exhaust assembly structure of the utility model.
[0021] In the figure: 1. air inlet; 2. washing box; 3. adsorber; 5. catalytic reactor; 6. exhaust box; 7. turntable; 8. washing head; 9. connecting pipe; 10. rotary joint; 11. washing water tank; 12. connecting duct; 13. rotating column; 14. sealing ring; 15. driving block; 16. turntable motor; 17. filter plate; 18. air guide pipe; 19. exhaust pipe; 20. air flow guide plate; 21. purification box; 22. activated carbon plate; 23. water collecting plate; 24. drain outlet; 25. ventilation motor. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] See also Figure 1-3 ,
[0026] Embodiment 1: A waste gas treatment device in a fly ash treatment process comprises an air inlet 1, a washing box 2, an adsorber 3, an air outlet 4, a catalytic reactor 5, an exhaust box 6, a rotating washing component, and an exhaust component;
[0027] It should be noted that: the air inlet 1 allows the exhaust gas to enter the entire treatment system; the scrubber 2 is used as a preliminary treatment area to remove particulate matter in the exhaust gas by scrubbing; the adsorber 3 is used to further remove gaseous pollutants in the exhaust gas by capturing these pollutants through adsorbent materials such as activated carbon; the catalytic reactor 5 converts harmful substances in the exhaust gas through catalytic reactions, such as converting sulfur dioxide into sulfuric acid or sulfate, or converting nitrogen oxides into nitrogen and water; the exhaust box 6 is the final stage of exhaust gas treatment to ensure that the treated exhaust gas meets the emission standards; the rotating scrubber assembly is located inside the scrubber box 2, and the exhaust assembly is located inside the exhaust box 6;
[0028] The rotating washing assembly includes a slewing track 7 located at the top and bottom of the inner wall of the washing box 2. The slewing track 7 ensures that the washing head can fully contact the exhaust gas. Washing heads 8 are rotatably connected on both sides of the slewing track 7. The washing head 8 is in direct contact with the exhaust gas and removes particulate matter in the exhaust gas by spraying clean washing liquid. A connecting pipe 9 is provided on the top of the washing head 8. A rotating joint 10 is provided on the top of the connecting pipe 9. The connecting pipe 9 connects the washing head 8 and the rotating joint 10 to ensure that the washing liquid can be continuously supplied to the washing head. The rotating joint 10 allows the connecting pipe 9 to maintain connection with the washing water tank 11 when the washing head 8 rotates. A washing water tank 11 is provided on the right side of the rotating joint 10. The washing water tank 11 stores clean washing liquid to provide a continuous supply of washing liquid to the washing head 8.
[0029] In this embodiment, a connecting duct 12 is provided between the washing heads 8 on both sides of the top and the bottom. The connecting duct 12 connects the washing heads 8 on both sides of the top and the bottom to ensure that washing liquid can be obtained on both sides. A rotating column 13 connected to the washing box 2 is provided at the bottom of the rotary joint 10. The rotating column 13 cooperates with the turn rail 7 to provide support and power for the rotation of the washing head 8. The connecting pipe 9 also connects the top of the rotary joint 10 and the washing water tank 11. A sealing ring 14 is provided at the connection between the connecting pipe 9 and the washing box 2. The sealing ring 14 ensures the sealing between the connecting pipe 9 and the washing box 2 and the rotary joint 10 to prevent leakage of washing liquid. A sealing ring 14 is also provided at the connection between the connecting pipe 9 and the rotary joint 10. The sealing ring 14 ensures the sealing between the connecting pipe 9 and the washing box 2 and the rotary joint 10 to prevent leakage of washing liquid.
[0030] In this embodiment, a driving block 15 is fixed to one side of the washing box 2 by bolts, and the driving block 15 is connected to the top and bottom transfer rails 7. A transfer motor 16 is provided at the other end of the driving block 15, and the driving block 15 is connected to the transfer motor 16 to provide power for the rotation of the transfer rail 7 and the washing head 8.
[0031] In this embodiment, a filter plate 17 is provided at the bottom of the air inlet 1. The filter plate 17 performs preliminary filtering on the exhaust gas to remove large particles before the exhaust gas enters the air duct 18. An air duct 18 is provided at the bottom of the filter plate 17. The air duct 18 guides the filtered exhaust gas to the washing box 2, and connects the washing box 2, the adsorber 3 and the catalytic reactor 5. The air duct 18 is connected to the washing box 2, and an exhaust pipe 19 is provided between the washing box 2 and the adsorber 3, and between the adsorber 3 and the catalytic reactor 5.
[0032] Embodiment 2: The exhaust assembly further includes an airflow guide plate 20 located inside the exhaust box 6. The airflow guide plate 20 guides the flow direction of the exhaust gas inside the exhaust box 6. A purification box 21 is provided on the right side of the airflow guide plate 20. The purification box 21 removes residual pollutants in the exhaust gas. An activated carbon plate 22 is provided inside the purification box 21. The activated carbon plate 22 removes gaseous pollutants in the exhaust gas by adsorption. A water collecting plate 23 is provided at the bottom of the activated carbon plate 22. The water collecting plate 23 collects moisture generated during the purification process. A drain port 24 is provided at the bottom of the water collecting plate 23. The drain port 24 discharges the moisture collected in the water collecting plate 23.
[0033] In this embodiment, a ventilation motor 25 is provided on the top of the exhaust box 6. The ventilation motor 25 provides ventilation power for the exhaust box 6 to ensure that the exhaust gas can be discharged smoothly. The right side of the ventilation motor 25 is connected to the air outlet 4, and the air outlet 4 is connected to the inside of the exhaust box 6, and the air outlet 4 is fixed to the top of the purification box 21) by bolts.
[0034] Beneficial effects of the above embodiments:
[0035] The exhaust gas treatment device in the fly ash treatment process realizes continuous and efficient removal of particulate matter in the exhaust gas by using a rotating washing assembly. The washing head 8 rotates under the drive of the turn rail 7, and continuously obtains clean washing liquid from the washing water tank 11 through the connecting pipe 9 and the rotating joint 10, thereby ensuring the stability and durability of the washing effect; in addition, the air flow guide plate 20, the purification box 21) and the activated carbon plate 22 and other components in the exhaust assembly can effectively remove residual pollutants in the exhaust gas and ensure that the exhaust gas meets the emission standards. The design of the water collecting plate 23 and the drain port 24 facilitates the collection and discharge of water generated during the purification process.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An exhaust gas treatment device in a fly ash treatment process, comprising an air inlet (1), a washing box (2), an adsorber (3), an air outlet (4), a catalytic reactor (5), an exhaust box (6), a rotating washing component, and an exhaust component; the rotating washing component is located inside the washing box (2), and the exhaust component is located inside the exhaust box (6); Features: The rotary washing assembly comprises a turntable (7) located at the top and bottom of the inner wall of the washing box (2), a washing head (8) being rotatably connected to both sides of the turntable (7), a connecting pipe (9) being provided at the top of the washing head (8), a rotating joint (10) being provided at the top of the connecting pipe (9), and a washing water tank (11) being provided on the right side of the rotating joint (10).
2. The waste gas treatment device in the fly ash treatment process according to claim 1, characterized in that: A connecting conduit (12) is provided between the washing heads (8) on both sides of the top and bottom, a rotating column (13) connected to the washing box (2) is provided at the bottom of the rotating joint (10), the connecting pipe (9) is also connected to the top of the rotating joint (10) and the washing water tank (11), a sealing ring (14) is provided at the connection between the connecting pipe (9) and the washing box (2), and a sealing ring (14) is also provided at the connection between the connecting pipe (9) and the rotating joint (10).
3. The waste gas treatment device in the fly ash treatment process according to claim 1, characterized in that: A driving block (15) is fixed to one side of the washing box (2) by means of bolts. The driving block (15) is connected to the transfer rails (7) at the top and bottom. A transfer rail motor (16) is provided at the other end of the driving block (15).
4. The waste gas treatment device in the fly ash treatment process according to claim 1, characterized in that: A filter plate (17) is provided at the bottom of the air inlet (1), an air guide pipe (18) is provided at the bottom of the filter plate (17), the air guide pipe (18) is connected to the washing box (2), and an exhaust pipe (19) is provided between the washing box (2) and the adsorber (3), and between the adsorber (3) and the catalytic reactor (5).
5. The waste gas treatment device in the fly ash treatment process according to claim 1, characterized in that: The exhaust assembly comprises an airflow guide plate (20) located inside the exhaust box (6), a purification box (21) is provided on the right side of the airflow guide plate (20), an activated carbon plate (22) is provided inside the purification box (21), a water collecting plate (23) is provided at the bottom of the activated carbon plate (22), and a drainage port (24) is provided at the bottom of the water collecting plate (23).
6. The waste gas treatment device in the fly ash treatment process according to claim 1, characterized in that: A ventilation motor (25) is provided on the top of the exhaust box (6); the right side of the ventilation motor (25) is connected to the air outlet (4); the air outlet (4) is connected to the inside of the exhaust box (6); and the air outlet (4) is fixed to the top of the purification box (21) by bolts.