A high-efficiency busbar processing machine
By setting length positioning components and adjustment components in the busbar machining machine, the problem of difficulty in adapting to precise control of busbars and bends in the prior art is solved, and efficient and accurate busbar bending processing is achieved.
Patent Information
- Application Number
- CN202421283714.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-06
AI Technical Summary
Existing busbar machining machines are difficult to adapt to busbars of different thicknesses for bending work, and precise control of bends is difficult.
An efficient busbar processing machine is designed. By setting length positioning components and adjustment components, it realizes precise control of the position at the bend and flexible adjustment of the height of the movable plate, which is suitable for busbars of different thicknesses.
It realizes high accuracy and stability of busbar bending, and is suitable for busbars of different thicknesses, improving processing efficiency and flexibility.
Smart Images

Figure CN222725336U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of busbar processing equipment, in particular to a high-efficiency busbar processing machine. Background Art
[0002] Busbar refers to a common path to which multiple devices are connected in the form of parallel branches. As an important conductive component in the power system, the processing quality and efficiency of busbar directly affect the performance and production efficiency of the entire power equipment.
[0003] In the prior art, after searching, it was found that a Chinese patent disclosed a high-efficiency busbar processing machine, and its application number is 202221779253.X. The above patent mainly includes a machine table, a hydraulic cylinder is arranged on one side of the top surface of the machine table, and also includes a hydraulic station, a controller and a pedal switch. The piston rod end of the hydraulic cylinder is connected to a straight top mold, and a standard elbow is arranged at the front end of the straight top mold. The upper and lower sides of the standard elbow are respectively provided with a bottom plate and an anti-warping plate to prevent the busbar from warping. The top surface of the machine table is provided with a rotating hole on both sides in front of the straight top mold, and a blocking member is rotatably connected in the rotating hole. The lower part of the blocking member is provided with a cylinder for rotationally connecting with the rotating hole, and a concave platform is arranged on one side of the upper part of the blocking member, and one side of the concave platform passes through the axis of the cylinder. Although the above processing machine uses a hydraulic cylinder driven by a hydraulic station as a force-applying device, the processing efficiency is relatively high; the material withdrawal column is arranged at the positions on both sides of the straight top mold to improve the efficiency of the operation. However, the notch inside the straight top mold is a fixed height structure, which is not suitable for bending busbars of different thicknesses, and is easily restricted in use; it is also not convenient to accurately control the bending position of the busbar. Therefore, those skilled in the art provide an efficient busbar processing machine to solve the problems raised in the above background technology. Utility Model Content
[0004] The purpose of the utility model is to provide an efficient busbar processing machine, which is conducive to accurately controlling the bending position according to the needs of busbar bending by setting a length positioning component, thereby ensuring the bending accuracy of the busbar; at the same time, by setting an adjustment component, the distance between the movable plate and the machine table is adjusted, so that the movable plate can be adjusted to a suitable position according to the thickness of different busbars, which is conducive to ensuring the stability of the busbar bending, and at the same time can be applied to busbars of different thicknesses for bending work, and is flexible to use.
[0005] To achieve the above-mentioned purpose, a high-efficiency busbar processing machine is provided, including a machine table, a guide groove is provided inside the top side of the machine table, a movable frame is slidably connected inside the guide groove, a driving member for driving the movable frame to move inside the guide groove is provided on the top of the machine table, two rotating rods are symmetrically connected to the inner side of the movable frame for rotation, a support block is fixedly connected to one side of the guide groove, a bending column is fixedly connected to the top of the support block, the top of the machine table is connected to a movable plate through an adjusting component, the adjusting component is used to adjust the distance between the movable plate and the machine table according to the thickness of the busbar, grooves are provided on one side of the two rotating rods close to the movable plate, and a length positioning component arranged perpendicular to the guide groove is provided on the top of the machine table.
[0006] According to the described high-efficiency busbar processing machine, the length positioning assembly includes a fixed plate fixedly connected to the top of the machine table, a sliding rod slidably connected to the inside of the fixed plate, a positioning plate fixedly connected to one end of the sliding rod and slidably connected to the surface of the machine table, and a scale embedded in the inside of the machine table and located below the positioning plate.
[0007] According to the described high-efficiency busbar processing machine, the adjustment assembly includes a fixed frame fixedly connected to the top of the machine platform, a screw rod rotatably connected between the top of the inner wall of the fixed frame and the top of the machine platform, and a knob arranged on the top of the fixed frame, the movable plate is threadedly connected to the screw rod, the top of the screw rod passes through the interior of the fixed frame and is fixedly connected to the knob, and the bending column is slidably connected to the movable plate.
[0008] According to the described high-efficiency busbar processing machine, the driving member is fixedly connected to a hydraulic cylinder on the top of the machine platform and located on one side of the movable frame, and the piston rod of the hydraulic cylinder is fixedly connected to the movable frame.
[0009] According to the described high-efficiency busbar processing machine, the side of the bending column close to the movable frame is configured as a conical structure.
[0010] According to the described high-efficiency busbar processing machine, a holding assembly is provided at the bottom of the movable plate, and the holding assembly includes two guide rods symmetrically slidably connected to the inside of the movable plate, a pressure plate fixedly connected to the bottom of the two guide rods, two springs sleeved on the outside of the corresponding guide rods and two limit plates provided on the top of the movable plate, the tops of the two guide rods are fixedly connected to the bottoms of the corresponding limit plates, and the side of the pressure plate away from the positioning plate and the side close to the rotating rod are both set as inclined structures.
[0011] According to the described high-efficiency busbar processing machine, the bottom of the pressing plate can fit with the top of the supporting block.
[0012] According to the described high-efficiency busbar processing machine, the hydraulic cylinder is electrically connected to an external control device.
[0013] The utility model has the following beneficial effects:
[0014] 1. Compared with the prior art, this efficient busbar processing machine, by setting a length positioning component, is conducive to accurately controlling the bending position according to the needs of busbar bending, thereby ensuring the busbar bending accuracy;
[0015] 2. Compared with the prior art, this efficient busbar processing machine adjusts the distance between the movable plate and the machine table by setting an adjustment component, so as to adjust the movable plate to a suitable position according to the thickness of different busbars, which is beneficial to ensure the stability of busbar bending. At the same time, it can be applied to bending busbars of different thicknesses and is flexible to use.
[0016] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0018] Figure 1 This is a first overall structural schematic diagram of a high-efficiency busbar processing machine of the utility model;
[0019] Figure 2 This is a second overall structural schematic diagram of a high-efficiency busbar processing machine of the utility model;
[0020] Figure 3 This is a third overall structural schematic diagram of a high-efficiency busbar processing machine of the utility model;
[0021] Figure 4 The utility model is a schematic diagram of the structure of an adjustment component and a pressing component of a high-efficiency busbar processing machine.
[0022] Legend:
[0023] 1. Machine table; 2. Guide groove; 3. Moving frame; 4. Turn bar; 5. Support block; 6. Bending column; 7. Fixed plate; 8. Slide bar; 9. Positioning plate; 10. Scale; 11. Hydraulic cylinder; 12. Fixed frame; 13. Screw rod; 14. Movable plate; 15. Pressing plate; 16. Knob; 17. Guide rod; 18. Spring. DETAILED DESCRIPTION
[0024] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0025] Reference Figure 1 , Figure 2 and Figure 3 The utility model embodiment is a high-efficiency busbar processing machine, which includes a machine table 1, a guide groove 2 is opened inside the top side of the machine table 1, a moving frame 3 is slidably connected inside the guide groove 2, a driving member for driving the moving frame 3 to move inside the guide groove 2 is provided on the top of the machine table 1, and two rotating rods 4 are symmetrically connected to the inner side of the moving frame 3 for rotation, a support block 5 is fixedly connected to one side of the guide groove 2, and a bending column 6 is fixedly connected to the top of the support block 5. The top of the machine table 1 is connected to a movable plate 14 through an adjusting component, and the adjusting component is used to adjust the distance between the movable plate 14 and the machine table 1 according to the thickness of the busbar. A groove is opened on one side of the two rotating rods 4 close to the movable plate 14, and a length positioning component arranged vertically to the guide groove 2 is provided on the top of the machine table 1;
[0026] The movable plate 14 is adjusted to a suitable height position by adjusting the component, and the busbar to be bent is placed between the pressing plate 15 and the top of the machine table 1. The bending position can be accurately controlled under the action of the length positioning component, so that after the busbar is fitted with the outer side of the bending column 6, the driving member drives the moving frame 3 to move, and the movement of the moving frame 3 drives the groove of the rotating rod 4 to contact the outer side of the busbar. The bending work of the busbar can be completed under the action of the continuously moving moving frame 3. The overall structure is simple and easy to operate, which realizes high efficiency, high precision and low cost in busbar processing and has strong practicality.
[0027] Reference Figure 1 , Figure 2 and Figure 3 The length positioning assembly includes a fixed plate 7 fixedly connected to the top of the machine 1, a slide rod 8 slidably connected to the inside of the fixed plate 7, a positioning plate 9 fixedly connected to one end of the slide rod 8 and slidably connected to the surface of the machine 1, and a scale 10 embedded in the inside of the machine 1 and located below the positioning plate 9. According to the needs of busbar bending, the positioning plate 9 is moved to the corresponding position through the scale 10, and the end of the busbar to be bent is fitted with the outer side of the positioning plate 9, so that the position of the bending point can be accurately controlled to ensure the bending accuracy of the busbar. After the busbar positioning is completed, the positioning plate 9 is moved to separate from the busbar, and subsequent bending work can be carried out, and the operation is simple.
[0028] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4The adjustment component includes a fixed frame 12 fixedly connected to the top of the machine 1, a screw rod 13 rotatably connected between the top of the inner wall of the fixed frame 12 and the top of the machine 1, and a knob 16 arranged on the top of the fixed frame 12. The movable plate 14 is threadedly connected with the screw rod 13. The top of the screw rod 13 passes through the interior of the fixed frame 12 and is fixedly connected with the knob 16. The bending column 6 is slidably connected with the movable plate 14. The screw rod 13 is rotated by rotating the knob 16. Under the action of the rotating screw rod 13, the movable plate 14 can be moved up and down, thereby adjusting the distance between the movable plate 14 and the machine 1, so as to adjust the movable plate 14 to a suitable position according to the thickness of different busbars, which is beneficial to the pressing effect of the pressing plate 15 on the busbar.
[0029] Reference Figure 1 , Figure 2 and Figure 3 The driving member is fixedly connected to the hydraulic cylinder 11 on the top of the machine 1 and located on one side of the mobile frame 3. The piston rod of the hydraulic cylinder 11 is fixedly connected to the mobile frame 3. The operation of the hydraulic cylinder 11 drives the piston rod to extend and retract to realize the moving operation of the mobile frame 3, and the driving member can be set to a cylinder.
[0030] Reference Figure 1 and Figure 3 The side of the bending column 6 close to the moving frame 3 is set as a conical structure. Due to the gradual change of the structure of the bending column 6, the deformation of the busbar during the bending process can be guided more accurately, thereby improving the bending accuracy of the busbar.
[0031] Reference Figure 1 , Figure 3 and Figure 4 A holding assembly is provided at the bottom of the movable plate 14, and the holding assembly includes two guide rods 17 symmetrically slidably connected to the inside of the movable plate 14, a pressing plate 15 fixedly connected to the bottom of the two guide rods 17, two springs 18 sleeved on the outside of the corresponding guide rods 17 and two limit plates provided at the top of the movable plate 14, the tops of the two guide rods 17 are fixedly connected to the bottoms of the corresponding limit plates, and the side of the pressing plate 15 away from the positioning plate 9 and the side close to the rotating rod 4 are both set as inclined structures. The busbar to be processed moves from the side of the pressing plate 15 with the inclined structure to the pressing plate 15, and the moving busbar cooperates with the inclined structure to push the pressing plate 15 to move upward. At the same time, the compressed spring 18 pushes the pressing plate 15 to be pressed above the busbar, which can well hold and position the busbar to be bent, which is beneficial to ensure the stability of the busbar during bending.
[0032] The bottom of the pressing plate 15 can fit with the top of the supporting block 5 , and the supporting block 5 can support the pressing plate 15 , so that the bottom of the pressing plate 15 is always flush with the surface of the machine table 1 , which is beneficial for the busbar to move under the pressing plate 15 .
[0033] The hydraulic cylinder 11 is electrically connected to an external control device, and the operation state of the hydraulic cylinder 11 can be easily controlled by the external control device, so as to better control the hydraulic cylinder 11 to complete the bending process.
[0034] Working principle: Turning the knob 16 drives the screw rod 13 to rotate, and the movable plate 14 can be moved up and down under the action of the rotating screw rod 13, so that the distance between the movable plate 14 and the machine table 1 can be adjusted, so as to adjust the movable plate 14 to a suitable position according to the thickness of different busbars; the busbar to be bent is placed between the pressing plate 15 and the top of the machine table 1, and the moving busbar and the inclined structure can push the pressing plate 15 to move upward, and at the same time, the compressed spring 18 pushes the pressing plate 15 to press and hold above the busbar, which can well press and position the busbar to be bent, which is conducive to ensuring the stability of the busbar when bending;
[0035] Then, according to the needs of busbar bending, the positioning plate 9 is moved to the corresponding position through the scale 10, and the end of the busbar to be bent is fitted with the outer side of the positioning plate 9, so that the position of the bending part can be accurately controlled to ensure the bending accuracy of the busbar. After the busbar positioning is completed, the positioning plate 9 is moved and separated from the busbar, and the hydraulic cylinder 11 drives the moving frame 3 to move. Under the action of the moving frame 3, the groove of the rotating rod 4 is driven to contact the outer side of the busbar. Under the action of the continuously moving moving frame 3, the bending work of the busbar can be completed. The overall structure is simple and easy to operate, which realizes the high efficiency, high precision and low cost of busbar processing and has strong practicality.
[0036] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A high-efficiency busbar processing machine, characterized in that: The invention comprises a machine platform (1), wherein a guide groove (2) is provided inside the top side of the machine platform (1), a movable frame (3) is slidably connected inside the guide groove (2), a driving member for driving the movable frame (3) to move inside the guide groove (2) is provided on the top of the machine platform (1), two rotating rods (4) are symmetrically connected to the inner side of the movable frame (3), a support block (5) is fixedly connected to one side inside the guide groove (2), a bending column (6) is fixedly connected to the top of the support block (5), the top of the machine platform (1) is connected to a movable plate (14) via an adjustment component, the adjustment component is used to adjust the distance between the movable plate (14) and the machine platform (1) according to the thickness of the busbar, a groove is provided on one side of the two rotating rods (4) close to the movable plate (14), and a length positioning component arranged perpendicular to the guide groove (2) is provided on the top of the machine platform (1).
2. A high-efficiency busbar processing machine according to claim 1, characterized in that: The length positioning assembly comprises a fixed plate (7) fixedly connected to the top of the machine platform (1), a sliding rod (8) slidably connected to the inside of the fixed plate (7), a positioning plate (9) fixedly connected to one end of the sliding rod (8) and slidably connected to the surface of the machine platform (1), and a scale (10) embedded in the inside of the machine platform (1) and located below the positioning plate (9).
3. The high-efficiency busbar processing machine according to claim 1, characterized in that: The adjustment assembly comprises a fixed frame (12) fixedly connected to the top of the machine platform (1), a screw rod (13) rotatably connected between the top of the inner wall of the fixed frame (12) and the top of the machine platform (1), and a knob (16) arranged on the top of the fixed frame (12); the movable plate (14) is threadedly connected to the screw rod (13); the top of the screw rod (13) passes through the interior of the fixed frame (12) and is fixedly connected to the knob (16); and the bending column (6) is slidably connected to the movable plate (14).
4. The high-efficiency busbar processing machine according to claim 3, characterized in that: The driving member is fixedly connected to a hydraulic cylinder (11) on the top of the machine platform (1) and located on one side of the moving frame (3); a piston rod of the hydraulic cylinder (11) is fixedly connected to the moving frame (3).
5. The high-efficiency busbar processing machine according to claim 4, characterized in that: The side of the bending column (6) close to the moving frame (3) is arranged as a conical structure.
6. A high-efficiency busbar processing machine according to claim 5, characterized in that: A holding assembly is provided at the bottom of the movable plate (14), and the holding assembly comprises two guide rods (17) symmetrically slidably connected to the inside of the movable plate (14), a pressing plate (15) fixedly connected to the bottom of the two guide rods (17), two springs (18) sleeved on the outside of the corresponding guide rods (17), and two limit plates provided on the top of the movable plate (14), the tops of the two guide rods (17) are fixedly connected to the bottoms of the corresponding limit plates, and the side of the pressing plate (15) away from the positioning plate (9) and the side close to the rotating rod (4) are both arranged as inclined structures.
7. The high-efficiency busbar processing machine according to claim 6, characterized in that: The bottom of the pressing plate (15) can fit with the top of the supporting block (5).
8. The high-efficiency busbar processing machine according to claim 7, characterized in that: The hydraulic cylinder (11) is electrically connected to an external control device.