An exhaust device for magnesium alloy die-casting mold
By designing the exhaust device of magnesium alloy die-casting molds, and using the spray purification tower to cool and purify the high-temperature gas, the safety and environmental problems of direct emission of high-temperature gas in the prior art are solved, and more efficient gas treatment is achieved.
Patent Information
- Application Number
- CN202421282605.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-06
AI Technical Summary
When the existing die-casting molds are exhausted, the direct discharge of high-temperature gases is likely to burn the staff, and they are directly discharged without filtering, affecting the environment.
An exhaust device for a magnesium alloy die-casting mold is designed, including a spray purification tower and an exhaust device. The spray purification tower sprays water into high-temperature gas through a water pump for cooling treatment, and uses a spherical filler layer to purify the gas; the discharge device quickly discharges the processed gas through the air pump.
Effectively cooling and purifying high-temperature gases improves the practicality and processing efficiency of the device, and reduces the harm to staff and the environment.
Smart Images

Figure CN222725441U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die casting moulds, in particular to an exhaust device for a magnesium alloy die casting mould. Background Art
[0002] Die casting is a method of casting liquid die forging, a process completed on a special die casting die forging machine. Its basic process is that the molten metal is first cast and filled into the mold cavity at a low or high speed. The mold has a movable cavity surface, which is pressurized and forged as the molten metal cools, eliminating the shrinkage and porosity defects of the blank and making the internal structure of the blank reach the broken grains of the forged state.
[0003] During the die-casting process, the gas in the mold cavity needs to be discharged. If the gas in the mold cavity is not discharged, the workpiece processing quality will be affected. However, most of the existing die-casting molds directly discharge the high-temperature gas in the cavity, which is not only easy to burn the staff, but also poses certain safety risks. At the same time, the gas is directly discharged without filtering, and some harmful substances or dust impurities in it will also affect the environment. In summary, the existing exhaust devices still have the following problems:
[0004] 1. The high-temperature gas in the mold cavity is directly discharged, which can easily burn the staff; 2. The gas is directly discharged without filtering, which will also affect the environment. Utility Model Content
[0005] The main purpose of the utility model is to provide an exhaust device for a magnesium alloy die-casting mold, which can effectively solve the problems in the background technology.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] An exhaust device for a magnesium alloy die-casting mold comprises a base, a mold body is installed on the left upper end of the base, a spray purification tower is installed on the middle upper end of the base, a connecting pipe is installed between the spray purification tower and the mold body, a discharge device is installed on the upper end of the spray purification tower, a sewage outlet is installed on the lower front end of the spray purification tower, a water tank is installed on the right upper end of the base, a tank cover is installed on the right upper end of the water tank, and a spray device is installed on the left upper end of the water tank.
[0008] Preferably, the spray device includes a water pump, a delivery pipe is installed at the left end of the water pump, a connecting frame is installed at the left end of the delivery pipe, water pipes are installed at the upper left end and the lower left end of the connecting frame, a group of nozzles are installed at the lower ends of the two water pipes, and the water pump is fixedly installed at the upper left end of the water storage tank. The water in the water storage tank is pumped out by the water pump and delivered to the nozzle at the lower end of the water pipe. At this time, the nozzle sprays water, so that the high-temperature gas can be effectively cooled.
[0009] Preferably, a packing layer No. 1, a packing layer No. 2 and a dehydration layer are fixedly installed between the left inner wall and the right inner wall of the spray purification tower, and the dehydration layer, the packing layer No. 1 and the packing layer No. 2 are sequentially installed in the spray purification tower from top to bottom. A valve is provided on the sewage outlet to control the discharge of sewage, and the packing layer No. 1 and the packing layer No. 2 are spherical packings, so that the device can purify the discharged gas.
[0010] Preferably, the discharge device includes an air pump, a suction pipe is installed at the left end of the air pump, a discharge pipe is installed at the right end of the air pump, and the air pump is fixedly installed at the upper end of the spray purification tower. The air pump drives the suction pipe to generate suction at the suction pipe, so that the treated gas can be quickly discharged through the discharge pipe.
[0011] Preferably, the two groups of nozzles are respectively located between the No. 1 packing layer and the No. 2 packing layer, and between the No. 1 packing layer and the dehydration layer.
[0012] Preferably, the lower end of the air extraction pipeline is located in the spray purification tower, and there is a gap between the air extraction pipeline and the dehydration layer.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. When the die-casting mold is die-casting, the high-temperature gas in the cavity is transported to the spray purification tower through the connecting pipe. At this time, the water in the water tank is pumped out by the water pump on the spray device and transported to the nozzle at the lower end of the water pipe. At this time, the nozzle sprays water, so that the high-temperature gas can be effectively cooled. In addition, the No. 1 and No. 2 packing layers set in the spray purification tower are spherical packings, which are a common porous tower packing, characterized by regular shape and high porosity, suitable for small flow and high concentration waste gas treatment. The surface of the spherical packing is smooth, and the waste gas will form a thin film on the surface, thereby increasing the contact area and improving the treatment effect, so that the device can cool and purify the discharged gas, improving the practicality of the device.
[0015] 2. When the device has finished processing the gas, the air pump on the discharge device drives the exhaust pipe to generate suction in the exhaust pipe, so that the treated gas can be quickly discharged through the discharge pipe, further improving the processing efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of an exhaust device for a magnesium alloy die-casting mold of the utility model;
[0017] Figure 2 This is a schematic diagram of the overall structure of a spray device of an exhaust device of a magnesium alloy die-casting mold according to the utility model;
[0018] Figure 3 This is a schematic diagram of the overall structure of a spray purification tower of an exhaust device for a magnesium alloy die-casting mold of the utility model;
[0019] Figure 4 The utility model is a schematic diagram of the overall structure of an exhaust device of an exhaust device of a magnesium alloy die-casting mold.
[0020] In the figure: 1. base; 2. spray device; 3. spray purification tower; 4. discharge device; 5. mold body; 6. sewage outlet; 7. connecting pipe; 8. water storage tank; 9. tank cover; 20. water pump; 21. conveying pipeline; 22. connecting frame; 23. water pipe; 24. nozzle; 30. No. 1 packing layer; 31. No. 2 packing layer; 32. dehydration layer; 40. air pump; 41. exhaust pipeline; 42. discharge pipeline. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] like Figure 1-4As shown, an exhaust device for a magnesium alloy die-casting mold includes a base 1, a mold body 5 is installed on the left upper end of the base 1, a spray purification tower 3 is installed on the middle upper end of the base 1, a connecting pipe 7 is installed between the spray purification tower 3 and the mold body 5, a discharge device 4 is installed on the upper end of the spray purification tower 3, a sewage outlet 6 is installed on the lower front end of the spray purification tower 3, a water storage tank 8 is installed on the right upper end of the base 1, a box cover 9 is installed on the right upper end of the water storage tank 8, and a spray device 2 is installed on the left upper end of the water storage tank 8.
[0025] The spray device 2 includes a water pump 20, a delivery pipe 21 is installed at the left end of the water pump 20, a connecting frame 22 is installed at the left end of the delivery pipe 21, a water pipe 23 is installed at the upper left end and the lower left end of the connecting frame 22, a group of nozzles 24 are installed at the lower ends of the two water pipes 23, and the water pump 20 is fixedly installed at the upper left end of the water storage tank 8. The water in the water storage tank 8 is pumped out by the water pump 20 and delivered to the nozzle 24 at the lower end of the water pipe 23. At this time, the nozzle 24 sprays water, so that the high-temperature gas can be effectively cooled.
[0026] A packing layer 30, a packing layer 31 and a dehydration layer 32 are fixedly installed between the left inner wall and the right inner wall of the spray purification tower 3. The dehydration layer 32, the packing layer 30 and the packing layer 31 are installed in the spray purification tower 3 from top to bottom; two groups of nozzles 24 are respectively located between the packing layer 30 and the packing layer 31, and between the packing layer 30 and the dehydration layer 32. A valve is provided on the sewage outlet 6 to control the discharge of sewage, and the packing layer 30 and the packing layer 31 are spherical packings, so that the device can purify the discharged gas.
[0027] The discharge device 4 includes an air pump 40, an air extraction pipeline 41 is installed at the left end of the air pump 40, and an exhaust pipeline 42 is installed at the right end of the air pump 40. The air pump 40 is fixedly installed at the upper end of the spray purification tower 3; the lower end of the air extraction pipeline 41 is located in the spray purification tower 3, and there is a gap between the air extraction pipeline 41 and the dehydration layer 32. The air pump 40 drives the air extraction pipeline 41, so that suction is generated at the air extraction pipeline 41, so that the treated gas can be quickly discharged through the exhaust pipeline 42.
[0028] It should be noted that the utility model is an exhaust device for a magnesium alloy die-casting mold. When the die-casting mold is die-casting, the high-temperature gas in the cavity is transported to the spray purification tower 3 through the connecting pipe 7. At this time, the water in the water tank 8 is pumped out by the water pump 20 on the spray device 2 and transported to the nozzle 24 at the lower end of the water pipe 23. At this time, the nozzle 24 sprays water, thereby effectively cooling the high-temperature gas. Moreover, the No. 1 packing layer 30 and the No. 2 packing layer 31 arranged in the spray purification tower 3 are spherical packings, which are a common porous tower packing, which is characterized by regular shape and high porosity, and is suitable for small flow and high concentration waste gas treatment. The surface of the spherical filler is smooth, and the exhaust gas will form a thin film on the surface, thereby increasing the contact area and improving the treatment effect, so that the device can cool and purify the exhaust gas, thereby improving the practicality of the device. After the gas treatment is completed, the air pump 40 on the discharge device 4 drives the exhaust pipe 41 to generate suction at the exhaust pipe 41, so that the treated gas can be quickly discharged through the exhaust pipe 42, further improving the treatment efficiency of the device.
[0029] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An exhaust device for a magnesium alloy die-casting mold, comprising a base (1), characterized in that: A mold body (5) is installed at the left upper end of the base (1), a spray purification tower (3) is installed at the middle upper end of the base (1), a connecting pipe (7) is installed between the spray purification tower (3) and the mold body (5), a discharge device (4) is installed at the upper end of the spray purification tower (3), a sewage outlet (6) is installed at the lower front end of the spray purification tower (3), a water storage tank (8) is installed at the right upper end of the base (1), a tank cover (9) is installed at the right upper end of the water storage tank (8), and a spray device (2) is installed at the left upper end of the water storage tank (8).
2. The exhaust device for a magnesium alloy die-casting mold according to claim 1, characterized in that: The spray device (2) comprises a water pump (20), a delivery pipe (21) is installed at the left end of the water pump (20), a connecting frame (22) is installed at the left end of the delivery pipe (21), water pipes (23) are installed at the upper left end and the lower left end of the connecting frame (22), and a group of spray heads (24) are installed at the lower ends of the two water pipes (23), and the water pump (20) is fixedly installed at the upper left end of the water storage tank (8).
3. The exhaust device for a magnesium alloy die-casting mold according to claim 2, characterized in that: A first packing layer (30), a second packing layer (31) and a dehydration layer (32) are fixedly installed between the left inner wall and the right inner wall of the spray purification tower (3), and the dehydration layer (32), the first packing layer (30) and the second packing layer (31) are installed in the spray purification tower (3) in sequence from top to bottom.
4. The exhaust device for a magnesium alloy die-casting mold according to claim 3, characterized in that: The discharge device (4) comprises an air pump (40), a suction pipe (41) is installed at the left end of the air pump (40), a discharge pipe (42) is installed at the right end of the air pump (40), and the air pump (40) is fixedly installed on the upper end of the spray purification tower (3).
5. The exhaust device for a magnesium alloy die-casting mold according to claim 3, characterized in that: The two groups of nozzles (24) are respectively located between the first packing layer (30) and the second packing layer (31), and between the first packing layer (30) and the dehydration layer (32).
6. The exhaust device for a magnesium alloy die-casting mold according to claim 4, characterized in that: The lower end of the air extraction pipeline (41) is located in the spray purification tower (3), and there is a gap between the air extraction pipeline (41) and the dehydration layer (32).