Carbon crystal plate production flat laminating machine

By using a structure of linkage between transmission and motor in the flatbed machine for carbon crystal panel production, the synchronous lifting and lowering of the pressure shaft is achieved, which solves the problem of uneven pressure application in traditional flatbed machines and improves the bonding quality.

CN222727503UActive Publication Date: 2025-04-08SICHUAN JIADINGHAO ENVIRONMENTAL PROTECTION MATERIALS CO LTD
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Patent Information

Application Number
CN202421425289.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-08
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

Traditional flat laying machines cannot achieve synchronization when lifting and lowering the pressure shaft, resulting in uneven pressure during the bonding process, which may cause poor bonding, bubbles or unsolid bonding.

Method used

A flat sticker for carbon crystal panel production is designed, and a structure that uses a transmission device and a motor to achieve synchronous lifting and lowering of the pressure shaft through the meshing of the bevel teeth, screw rod and rotating column.

Benefits of technology

Ensure that the pressure shaft always keeps in contact with the material and the substrate during the bonding process, provides uniform pressure, solves the poor fitting or bubble problems caused by uneven pressure, and improves the bonding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flat laminating machines, and discloses a flat laminating machine for producing carbon crystal plates, including a transmission device, wherein a support plate is fixedly connected to the bottom of the transmission device, a fixed frame is fixedly connected to the outer wall of the transmission device, a connecting plate is fixedly connected to the outer wall of the fixed frame, a second motor is fixedly connected to the outer wall of the fixed frame, a fixed roller is fixedly connected to the output end of the second motor, one end of the fixed roller is rotatably connected to the outer wall of the fixed frame, a limiting groove is provided inside the fixed frame, a screw rod 1 is rotatably connected inside the limiting groove, and a pressure shaft is threadedly connected to the outer wall of the screw rod 1. In the utility model, synchronous lifting and lowering of the pressure shaft is achieved through structures such as conical teeth and screw rods, which can ensure that the pressure shaft is always in contact with the material during the laminating process, thereby providing uniform pressure, solving the problem of poor laminating or bubbles caused by uneven pressure, and improving the laminating quality.
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Description

Technical Field

[0001] The utility model relates to the technical field of flat laminating machines, in particular to a flat laminating machine for producing carbon crystal plates. Background Art

[0002] Carbon crystal board is a new type of building material, also known as carbon fiber heating board or carbon crystal floor heating board, mainly composed of carbon crystal material and substrate. Carbon crystal material is a new type of nano material with good thermal conductivity and heating performance. It can conduct heat quickly and evenly. Therefore, it has been widely used in floor heating systems. Carbon crystal board usually needs to be bonded with other materials or substrates during the manufacturing process, and the flat laminating machine is a commonly used equipment for bonding thin sheet materials (such as carbon crystal board) to substrates (such as metal, plastic, glass, etc.).

[0003] Traditional flat lamination machines usually consist of a flat workbench and a movable application head. The application head is usually equipped with rollers or pressure plates that can move horizontally and vertically to evenly apply materials across the entire substrate. They are used to evenly laminate the materials onto the substrate, which can improve production efficiency, ensure the accuracy and quality of lamination, and save labor and time costs.

[0004] However, the traditional flat laminating machine needs to rotate and lift the pressure axis on both sides when lifting and lowering, which cannot be synchronized, which may cause uneven pressure during the laminating process. This may cause poor adhesion between the laminating material and the substrate, bubbles or loose adhesion and other quality problems. Therefore, a flat laminating machine for carbon crystal plate production is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a flat laminating machine for carbon crystal plate production, aiming to improve the problem in the prior art that the pressure shaft cannot be raised and lowered synchronously.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A flat laminating machine for producing carbon crystal plates comprises a transmission device, wherein a supporting plate is fixedly connected to the bottom of the transmission device, a fixing frame is fixedly connected to the outer wall of the transmission device, a connecting plate is fixedly connected to the outer wall of the fixing frame, a second motor is fixedly connected to the outer wall of the fixing frame, a fixing roller is fixedly connected to the output end of the second motor, one end of the fixing roller is rotatably connected to the outer wall of the fixing frame, a limiting groove is provided inside the fixing frame, a screw rod is rotatably connected inside the limiting groove, a pressure shaft is threadedly connected to the outer wall of the screw rod, a second conical tooth is fixedly connected to the top of the screw rod, the outer wall of the fixing frame is fixedly connected to the motor, a rotating column is fixedly connected to the output end of the motor, one end of the rotating column is rotatably connected to the inside of the fixing frame, a conical tooth is fixedly connected to the outer wall of the rotating column, the conical tooth is meshed with the conical tooth, and a control component is arranged inside the connecting plate;

[0008] As a further description of the above technical solution:

[0009] The control component includes a button and a control panel, the outer wall of the control panel is fixedly connected to the inside of the connecting plate, and the outer wall of the button is fixedly connected to the inside of the control panel;

[0010] As a further description of the above technical solution:

[0011] The top of the connecting plate is fixedly connected to a connecting shell, a scraper is rotatably connected inside the connecting shell, one end of the outer wall of the scraper is fixedly connected to a worm gear, and the outer wall of the worm gear is rotatably connected to the inner wall of the connecting shell;

[0012] As a further description of the above technical solution:

[0013] The inner wall of the connecting shell is rotatably connected to a worm, the worm and the worm wheel are meshed with each other, one end of the worm is fixedly connected to a knob 1, and the inside of the connecting shell is fixedly connected to a dust collecting shell;

[0014] As a further description of the above technical solution:

[0015] Both ends of the dust collecting shell are fixedly connected to connecting pipes, one end of the connecting pipe is fixedly connected to a dust collector, and the outer wall of the dust collector is fixedly connected to the outer wall of the connecting shell;

[0016] As a further description of the above technical solution:

[0017] The top of the transmission device is fixedly connected with a fixed block, the interior of the fixed block is rotatably connected with a second screw rod, one end of the second screw rod is fixedly connected with a second knob, and the outer wall of the second screw rod is threadedly connected with a movable fixture;

[0018] As a further description of the above technical solution:

[0019] The outer wall of the movable clamp is slidably connected to the inside of the fixed block, a bayonet is provided inside the movable clamp, a fixed clamp is fixedly connected to the top of the fixed block, and another bayonet is provided inside the fixed clamp;

[0020] As a further description of the above technical solution:

[0021] The outer wall of the fixing fixture is provided with a moving column, the outer wall of the moving column is fixedly connected with a clamping block, the outer wall of the clamping block is slidably connected to the inside of the clamping port, and one end of the moving column is fixedly connected with a cutting knife.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, the pressure shaft realizes its lifting function by starting the motor 1. When the motor 1 is started, the structures such as the conical teeth, the screw rod and the rotating column will be linked accordingly to realize the synchronous lifting and lowering of the pressure shaft, which can ensure that the pressure shaft always keeps in contact with the material and the substrate during the bonding process, thereby providing uniform pressure, solving the problem of poor bonding or bubbles caused by uneven pressure, and improving the bonding quality.

[0024] 2. In the utility model, the carbon crystal plate realizes its surface treatment function by turning a knob and starting a vacuum cleaner. When the knob is turned, structures such as the worm gear, worm and vacuum cleaner will be linked to achieve surface treatment of the carbon crystal plate, which can increase the roughness of the surface of the carbon crystal plate and increase the surface contact area between it and the substrate, thereby increasing the bonding strength. This helps to ensure the durability and reliability of the bonding, solves the problem of avoiding peeling or cracking during the bonding process, and improves the bonding efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional schematic diagram of a flat laminating machine for producing carbon crystal plates proposed in the utility model;

[0026] Figure 2 This is a schematic diagram of the structure inside the fixed frame of the flat laminating machine for producing carbon crystal plates proposed in the utility model;

[0027] Figure 3 This is a schematic diagram of the structure inside the connection shell of the flat laminating machine for producing carbon crystal plates proposed in the utility model;

[0028] Figure 4 This is a structural schematic diagram of the top of the fixed block of the flat laminating machine for producing carbon crystal plates proposed by the utility model.

[0029] Legend:

[0030] 1. Support plate; 2. Transmission device; 3. Cutter; 4. Vacuum cleaner; 5. Button; 6. Control panel; 7. Fixed frame; 8. Fixed roller; 9. Pressure shaft; 10. Screw one; 11. Limiting groove; 12. Rotating column; 13. Conical gear one; 14. Conical gear two; 15. Motor one; 16. Motor two; 17. Scraper; 18. Connecting shell; 19. Vacuum cleaner shell; 20. Connecting pipe; 21. Worm gear; 22. Worm; 23. Knob one; 24. Moving column; 25. Block; 26. Fixed fixture; 27. Moving fixture; 28. Bayonet; 29. ​​Knob two; 30. Screw two; 31. Connecting plate; 32. Fixed block. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1 and Figure 2 The utility model provides an embodiment: a flat laminating machine for producing carbon crystal plates, comprising a transmission device 2, wherein the bottom of the transmission device 2 is fixedly connected to a support plate 1, the outer wall of the transmission device 2 is fixedly connected to a fixing frame 7, the outer wall of the fixing frame 7 is fixedly connected to a connecting plate 31, the outer wall of the fixing frame 7 is fixedly connected to a motor 2 16, the output end of the motor 2 16 is fixedly connected to a fixing roller 8, one end of the fixing roller 8 is rotatably connected to the outer wall of the fixing frame 7, a limiting groove 11 is provided inside the fixing frame 7, a screw rod 10 is rotatably connected inside the limiting groove 11, a pressure shaft 9 is threadedly connected to the outer wall of the screw rod 10, a conical tooth 2 14 is fixedly connected to the top of the screw rod 10, the outer wall of the fixing frame 7 is fixedly connected to a motor 15, the output end of the motor 15 is fixedly connected to a rotating column 12, one end of the rotating column 12 is rotatably connected to the inside of the fixing frame 7, the outer wall of the rotating column 12 is fixedly connected to a conical tooth 13, the conical tooth 2 14 is meshed with the conical tooth 13, and a control component is arranged inside the connecting plate 31.

[0033] Specifically, start motor 15, drive the rotating column 12 to rotate through motor 15, and then drive the fixedly connected conical tooth 13 to rotate through the rotating column 12, and then utilize the meshing between the conical tooth 13 and the conical tooth 14 to ensure the transmission of large torque and moment, so as to drive the screw 10 to rotate through the conical tooth 14, so as to synchronously lift and lower the two ends of the pressure shaft 9, and can automatically adjust its position according to the thickness of the bonding material to ensure that the appropriate pressure is applied to different materials, and at the same time, can accurately adjust the position and pressure of the pressure shaft 9 to meet specific bonding requirements, which helps to ensure the accuracy and consistency of the bonding process.

[0034] Reference Figure 1 The control component includes a button 5 and a control panel 6 . The outer wall of the control panel 6 is fixedly connected to the inside of the connecting plate 31 , and the outer wall of the button 5 is fixedly connected to the inside of the control panel 6 .

[0035] Specifically, the device is controlled through the button 5 and the control panel 6, and can be quickly understood and operated through vision and touch. This operation method does not require complicated training or professional knowledge, lowers the threshold of use, and makes the operation easier to use.

[0036] Reference Figure 1 , Figure 3 and Figure 4 The top of the connecting plate 31 is fixedly connected to a connecting shell 18, and a scraper 17 is rotatably connected inside the connecting shell 18. One end of the outer wall of the scraper 17 is fixedly connected to a worm wheel 21, and the outer wall of the worm wheel 21 is rotatably connected to the inner wall of the connecting shell 18. The inner wall of the connecting shell 18 is rotatably connected to a worm 22, and the worm 22 and the worm wheel 21 are meshed with each other. One end of the worm 22 is fixedly connected to a knob 23. The inside of the connecting shell 18 is fixedly connected to a dust collecting shell 19, and both ends of the dust collecting shell 19 are fixedly connected to connecting pipes 20. One end of the connecting pipe 20 is fixedly connected to a dust collector 4, and the outer wall of the dust collector 4 is fixedly connected to the outer wall of the connecting shell 18. The top of the transmission device 2 A fixed block 32 is fixedly connected, a screw rod 230 is rotatably connected inside the fixed block 32, a knob 29 is fixedly connected to one end of the screw rod 230, a movable clamp 27 is threadedly connected to the outer wall of the screw rod 230, the outer wall of the movable clamp 27 is slidably connected to the inside of the fixed block 32, a bayonet 28 is provided inside the movable clamp 27, a fixed clamp 26 is fixedly connected to the top of the fixed block 32, another bayonet 28 is provided inside the fixed clamp 26, a movable column 24 is arranged on the outer wall of the fixed clamp 26, a clamping block 25 is fixedly connected to the outer wall of the movable column 24, the outer wall of the clamping block 25 is slidably connected to the inside of the bayonet 28, and a cutting knife 3 is fixedly connected to one end of the movable column 24.

[0037] Specifically, the knob 23 is turned to drive the worm 22 to rotate, and then the meshing between the worm 22 and the worm wheel 21 is used to ensure the transmission of large torque and moment, so that the scraper 17 is driven to rotate through the worm wheel 21 to adjust the plates of different sizes, and then the vacuum cleaner 4 is started to adsorb the surface dust, which can remove the dirt, grease and other impurities on the surface of the carbon crystal plate, making it easier for the surface to combine with the adhesive, thereby improving the bonding quality, which can reduce defects and undesirable phenomena in the bonding process and ensure the uniformity and consistency of the bonding, and then the knob 29 can be turned to drive the screw 230 to rotate, and then the screw 230 drives the movable clamp 27 to move, so that the movable column 24 can adjust its distance, and the excess film of the plates of different widths can be cut off, thereby improving the cutting efficiency. Such a design can reduce the operation steps and time, improve production efficiency, and avoid the problem of loose sealing or unsightly appearance caused by the remaining film.

[0038] Working principle: according to the size of the plate, the device is adjusted through the button 5 and the control panel 6, and the motor 15 is started, and the motor 15 drives the fixedly connected rotating column 12 to rotate, and then the rotating column 12 drives the conical tooth 13 fixedly connected to the outer wall to rotate, and then the conical tooth 13 drives the meshing conical tooth 2 14 to rotate, and then the conical tooth 2 14 drives the fixedly connected screw rod 10 to rotate, and then the screw rod 10 drives the threaded pressure shaft 9 to rise and fall synchronously, and then the knob 123 is turned to drive the fixedly connected screw rod 10 through the knob 123. The worm 22 connected to the screw 21 rotates, and then the worm 22 drives the meshing worm wheel 21 to rotate, and then the worm wheel 21 drives the fixedly connected scraper 17 to rotate to scrape the surface of the plate, and then the knob 29 is turned to drive the fixedly connected screw rod 30 to rotate, and then the screw rod 30 drives the threaded movable clamp 27 to slide inside the fixed block 32 in which it is slidably connected, and then the movable clamp 27 and the fixed clamp 26 The internal bayonet 28 is used to fix the slidingly connected block 25, and then the device can be started to coat the plate.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A flat laminating machine for producing carbon crystal plates, comprising a transmission device (2), characterized in that: The bottom of the transmission device (2) is fixedly connected to a support plate (1), the outer wall of the transmission device (2) is fixedly connected to a fixing frame (7), the outer wall of the fixing frame (7) is fixedly connected to a connecting plate (31), the outer wall of the fixing frame (7) is fixedly connected to a second motor (16), the output end of the second motor (16) is fixedly connected to a fixing roller (8), one end of the fixing roller (8) is rotatably connected to the outer wall of the fixing frame (7), a limiting groove (11) is provided inside the fixing frame (7), a screw rod (10) is rotatably connected inside the limiting groove (11), and the fixing frame (7) is provided with a limiting groove (11). The outer wall of the screw rod 1 (10) is threadedly connected to a pressure shaft (9), the top of the screw rod 1 (10) is fixedly connected to a conical tooth 2 (14), the outer wall of the fixed frame (7) is fixedly connected to a motor 1 (15), the output end of the motor 1 (15) is fixedly connected to a rotating column (12), one end of the rotating column (12) is rotatably connected to the inside of the fixed frame (7), the outer wall of the rotating column (12) is fixedly connected to a conical tooth 1 (13), the conical tooth 2 (14) is meshed with the conical tooth 1 (13), and a control component is arranged inside the connecting plate (31).

2. The carbon crystal plate production flat laminating machine according to claim 1, characterized in that: The control component comprises a button (5) and a control panel (6), wherein the outer wall of the control panel (6) is fixedly connected to the inside of the connecting plate (31), and the outer wall of the button (5) is fixedly connected to the inside of the control panel (6).

3. The carbon crystal plate production flat laminating machine according to claim 1, characterized in that: The top of the connecting plate (31) is fixedly connected to a connecting shell (18), the interior of the connecting shell (18) is rotatably connected to a scraper (17), one end of the outer wall of the scraper (17) is fixedly connected to a worm gear (21), and the outer wall of the worm gear (21) is rotatably connected to the inner wall of the connecting shell (18).

4. The carbon crystal plate production flat laminating machine according to claim 3, characterized in that: A worm (22) is rotatably connected to the inner wall of the connecting shell (18), the worm (22) and the worm wheel (21) are meshed with each other, one end of the worm (22) is fixedly connected to a knob (23), and the interior of the connecting shell (18) is fixedly connected to a dust collection shell (19).

5. The carbon crystal plate production flat laminating machine according to claim 4, characterized in that: Both ends of the dust collecting shell (19) are fixedly connected to connecting pipes (20), one end of the connecting pipe (20) is fixedly connected to a dust collector (4), and the outer wall of the dust collector (4) is fixedly connected to the outer wall of the connecting shell (18).

6. The carbon crystal plate production flat laminating machine according to claim 1, characterized in that: The top of the transmission device (2) is fixedly connected with a fixed block (32), the interior of the fixed block (32) is rotatably connected with a second screw rod (30), one end of the second screw rod (30) is fixedly connected with a second knob (29), and the outer wall of the second screw rod (30) is threadedly connected with a movable clamp (27).

7. The carbon crystal plate production flat laminating machine according to claim 6, characterized in that: The outer wall of the movable clamp (27) is slidably connected to the interior of the fixed block (32), a bayonet (28) is provided inside the movable clamp (27), a fixed clamp (26) is fixedly connected to the top of the fixed block (32), and another bayonet (28) is provided inside the fixed clamp (26).

8. The carbon crystal plate production flat laminating machine according to claim 7, characterized in that: The outer wall of the fixing fixture (26) is provided with a movable column (24), the outer wall of the movable column (24) is fixedly connected with a clamping block (25), the outer wall of the clamping block (25) is slidably connected to the inside of the clamping port (28), and one end of the movable column (24) is fixedly connected with a cutting knife (3).