Angle adjustable feeding device

By designing an angle adjustable feeding device, the material placement angle is automatically adjusted using visual inspection and angle adjustment technology, which solves the problems of low efficiency and low accuracy of manual material pick-up and release, and achieves an efficient and accurate material loading process.

CN222728878UActive Publication Date: 2025-04-08GOERTEK INC
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Patent Information

Application Number
CN202420801260.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-04-08
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

In the prior art, manual picking and placeing of materials to be assembled is low and the accuracy is not high, which affects the assembly quality of electronic products.

Method used

An angle adjustable feeding device is designed, including a workbench, silo structure, flow structure, material pick-up and placement mechanism, visual inspection structure, material pick-up and angle adjustment mechanism. The device automatically adjusts the placement angle of the material through visual inspection and angle adjustment to ensure accurate placement.

Benefits of technology

It realizes material pick-up and angle adjustment without manual participation, improves the efficiency and accuracy of material pick-up and placement, and solves the problems of low efficiency and low accuracy caused by manual operation.

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Abstract

The utility model belongs to the technical field of automation equipment, and particularly relates to an angle-adjustable feeding device, including a workbench, a silo structure and a circulation structure respectively arranged on the workbench, a material picking and placing mechanism arranged between the silo structure and the circulation structure, and a visual detection structure arranged at the corresponding material picking and placing mechanism, and a picking and placing structure and an angle adjustment mechanism driving the picking and placing structure to rotate are installed on the output part of the material picking and placing mechanism. When the tooling is transferred to the positioning mechanism, the picking and placing mechanism drives the picking and placing structure and the angle adjustment mechanism to pick up the material and move it to the visual detection structure for detection, and the angle adjustment mechanism adjusts the angle of the picking and placing structure according to the detection information of the visual detection structure. The picking and placing of materials and the angle adjustment are all completed by the angle-adjustable feeding device, and no manual participation is required, which solves the problem of low efficiency and low precision of manual picking and placing of materials.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automation equipment, and in particular relates to an angle-adjustable feeding device. Background Art

[0002] Existing electronic products are basically assembled by automated equipment. During the assembly process, the materials to be assembled need to be placed on the tooling and then transported to the assembly station by a conveyor belt.

[0003] At present, the materials to be assembled are mainly placed on the tooling manually, which is not only inefficient, but also the placement angle of the materials to be assembled is affected by manual operation. It is difficult to ensure the accuracy of the placement angle of the materials, which seriously affects the assembly of electronic products. Utility Model Content

[0004] The utility model aims to provide an angle-adjustable feeding device, aiming to solve the problems of low efficiency and low precision in manual material taking and placing.

[0005] The utility model discloses an angle-adjustable feeding device, which comprises a workbench, and also comprises a silo structure and a circulation structure respectively arranged on the workbench, a material picking and placing mechanism is arranged between the silo structure and the circulation structure, and a visual detection structure is arranged corresponding to the material picking and placing mechanism, and a picking structure and an angle adjustment mechanism are installed on the output part of the material picking and placing mechanism; when feeding, the picking structure first moves to the silo structure to grab the material, and then the picking structure drives the material to move to the visual detection structure for visual detection, and the visual detection structure sends an electrical signal according to the detection result to control the angle adjustment mechanism to drive the picking structure to rotate to adjust the material angle.

[0006] As an improvement, the angle adjustment mechanism includes a mounting frame fixed on the output portion of the material picking and placing mechanism, and a rotation drive mechanism fixed on the mounting frame, and the material picking structure is fixed on the output portion of the rotation drive mechanism.

[0007] As an improvement, the angle adjustment mechanism further includes a position detection sensor fixed on the mounting frame and arranged at the side of the material picking structure, and an induction sheet fixed on the material picking structure.

[0008] As an improvement, two groups of the material picking structures are provided on the output part of the material picking and placing mechanism, and the angle adjustment mechanism is provided at each group of the material picking structures respectively, and the mounting frames of the two groups of the angle adjustment mechanisms are connected to form a supporting structure.

[0009] As an improvement, a height adjustment mechanism is also installed on the output portion of the material picking and placing mechanism, and the material picking structure and the angle adjustment mechanism are installed on the output portion of the height adjustment mechanism.

[0010] As an improvement, the support structure is fixedly connected to the output portion of the height adjustment mechanism, and the support structure is slidably sleeved on the output portion of the material picking and placing mechanism.

[0011] As an improvement, the angle-adjustable feeding device further comprises a buffer structure arranged on the workbench, and the buffer structure comprises a base, and a material containing cavity is arranged on the base.

[0012] As an improvement, at least two material containing chambers are provided.

[0013] As an improvement, the cache structure is arranged on a side of the visual detection structure.

[0014] As an improvement, a positioning mechanism is provided corresponding to the circulation structure, and the positioning mechanism can position the circulating tooling.

[0015] Due to the adoption of the above-mentioned technical scheme, the angle-adjustable loading device of the utility model includes a workbench, and also includes a silo structure and a circulation structure respectively arranged on the workbench, a positioning mechanism for positioning the circulating tooling is arranged at the corresponding circulation structure, a material picking and placing mechanism is arranged between the silo structure and the circulation structure, and a visual detection structure is arranged at the corresponding material picking and placing mechanism, and a material picking structure and an angle adjustment mechanism for driving the material picking structure to rotate are installed on the output part of the material picking and placing mechanism. During operation, a material tray containing materials is placed inside the silo structure, and the tooling follows the circulation structure to the positioning mechanism, where the tooling is positioned. The material picking and placing mechanism drives the material picking structure and the angle adjustment mechanism to move to the silo structure, where the material picking structure picks up the materials. The material picking and placing mechanism then drives the material picking structure, the angle adjustment mechanism and the picked-up materials to move to the visual detection structure, where the visual detection structure detects the materials, and the angle adjustment mechanism adjusts the angle of the material picking structure according to the detection information of the visual detection structure, thereby adjusting the angle of the materials. The material picking and placing mechanism then places the materials after the angle adjustment on the tooling at the positioning mechanism, and the tooling and materials follow the circulation structure to the assembly station. The picking and placing of materials and the angle adjustment are all completed by the angle-adjustable loading device, which does not require manual intervention, can improve the efficiency and accuracy of picking and placing materials, and solves the problems of low efficiency and low accuracy of manual picking and placing of materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the angle-adjustable feeding device of the utility model from a top view;

[0017] Figure 2 It is a side view structural schematic diagram of the angle-adjustable feeding device of the utility model;

[0018] Figure 3 It is a three-dimensional structural schematic diagram of the angle adjustment mechanism of the angle-adjustable feeding device of the utility model (enlarged state);

[0019] Among them, 10, workbench; 20, silo structure; 21, storage silo; 22, recovery bin; 23, tray transfer mechanism; 30a, circulation structure; 30b, positioning mechanism; 40, material picking and placing mechanism; 50, material picking structure; 60, angle adjustment mechanism; 61, mounting frame; 62, rotation drive mechanism; 63, induction sheet; 64, position detection sensor; 70, visual detection structure; 80, cache structure; 90, tooling. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0021] Figures 1 to 3 It is a structural schematic diagram of the angle-adjustable feeding device of the utility model, wherein: Figure 1 The schematic diagram of the top view of the angle-adjustable feeding device of the utility model is shown. Figure 2 The side view of the angle-adjustable feeding device of the utility model is shown. Figure 3 The three-dimensional structural diagram of the angle adjustment mechanism of the angle-adjustable feeding device of the utility model is shown (enlarged state). For the convenience of description, only the parts related to the utility model are shown in the figure.

[0022] It should be noted that if the utility model involves directional indications (such as up, down, front, back, etc.), such directional indications are only used to explain the relative position relationship between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly; if the utility model involves descriptions of "first", "second", etc., such descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated.

[0023] Depend on Figure 1 , Figure 2 and Figure 3It can be seen that the angle-adjustable loading device of the utility model includes a workbench 10, a silo structure 20 and a circulation structure 30a respectively arranged on the workbench 10, a positioning mechanism 30b corresponding to the circulation structure 30a for positioning the circulating tooling 90, a material picking and placing mechanism 40 is arranged between the silo structure 20 and the circulation structure 30a, and a visual detection structure 70 is arranged at the corresponding material picking and placing mechanism 40, and a material picking structure 50 and an angle adjustment mechanism 60 for driving the material picking structure 50 to rotate are installed on the output part of the material picking and placing mechanism 40.

[0024] During operation, a material tray containing materials is placed inside the silo structure 20, and the tooling 90 follows the circulation structure 30a to flow to the positioning mechanism 30b, and the positioning mechanism 30b positions the tooling 90. The material picking and placing mechanism 40 drives the material picking structure 50 and the angle adjustment mechanism 60 to move to the silo structure 20, and the material picking structure 50 picks up the materials. The material picking and placing mechanism 40 then drives the material picking structure 50, the angle adjustment mechanism 60 and the picked up materials to move to the visual inspection structure 70, and the visual inspection structure 70 inspects the materials. The visual inspection mechanism 70 inspects the materials. After the information is detected, an electrical signal is sent out. The angle adjustment mechanism 60 adjusts the angle of the material picking structure 50 according to the detection information of the visual detection structure 70, thereby adjusting the angle of the material. The material picking and placing mechanism 40 then places the material after the angle adjustment on the tooling 90 at the positioning mechanism 30b. The tooling 90 and the material follow the flow structure 30a to flow to the assembly station. The material picking and placing and angle adjustment are all completed by the angle-adjustable loading device, which does not require manual participation, can improve the efficiency and accuracy of picking and placing materials, and solves the problem of low efficiency and low accuracy of manual picking and placing of materials.

[0025] Specifically, the angle-adjustable loading device also includes an electronic control module, and the silo structure 20, the circulation structure 30a, the positioning mechanism 30b, the material picking and placing mechanism 40, the visual detection structure 70 and the angle adjustment mechanism 60 are respectively electrically connected to the electronic control module. Of course, the angle-adjustable loading device can also share the electronic control module with the automation equipment.

[0026] In the present invention, the angle adjustment mechanism 60 includes a mounting frame 61 fixed to the output portion of the material picking and placing mechanism 40, a rotation drive mechanism 62 fixed to the mounting frame 61, and the material picking structure 50 is fixed to the output portion of the rotation drive mechanism 62. The rotation drive mechanism 62 drives the material picking structure 50 to rotate, thereby adjusting the direction of the material on the material picking structure 50, such as Figure 2 and Figure 3 As shown, Figure 3 Only the bottom plate portion of the overall structure of the mounting frame 61 is shown, and the rest is omitted.

[0027] Specifically, the material taking structure 50 is a profiling seat, on which a suction nozzle is provided, and the material is adsorbed on the profiling seat by suction. Of course, a clamping claw structure can also be provided on the profiling seat to clamp the material.

[0028] like Figure 2 and Figure 3 As shown, the angle adjustment mechanism 60 also includes a position detection sensor 64 fixed to the mounting frame 61 at a position on the side of the material picking structure 50, and a sensing sheet 63 fixed on the material picking structure 50. The sensing sheet 63 rotates with the material picking structure 50, and the corresponding position of the sensing sheet 63 and the position detection sensor 64 is the initial angle. Angle adjustment is performed based on this, which can improve the adjustment accuracy.

[0029] In order to further improve work efficiency, two groups of material picking structures 50 are arranged on the output part of the material picking and placing mechanism 40, and an angle adjustment mechanism 60 is respectively provided at each group of material picking structures 50. Specifically, the mounting frames 61 of the two groups of angle adjustment mechanisms 60 are connected to form a supporting structure for easy installation.

[0030] Usually, the rotation drive mechanism 62 is a motor, and usually, an axial through hole is provided on the rotating shaft of the motor to facilitate communication with the suction nozzle. Of course, the rotation drive mechanism 62 can also be an electric turntable.

[0031] In the utility model, a height adjustment mechanism is also installed on the output part of the material picking and placing mechanism 40. The material picking structure 50 and the angle adjustment mechanism 60 are installed on the output part of the height adjustment mechanism. When the material picking structure 50 needs to pick and place materials and the visual inspection mechanism 70 performs visual inspection on the materials, the height adjustment mechanism can control the height of the material picking structure 50 and the angle adjustment mechanism 60 to better cooperate with the material picking and placing and visual inspection processes.

[0032] Specifically, the height adjustment mechanism is a cylinder, and of course, it can also be an inductor.

[0033] When two sets of material picking structures 50 and angle adjustment mechanisms 60 are provided on the output part of the material picking and placing mechanism 40, the support structure is fixedly connected to the output part of the height adjustment mechanism, and the support structure is mounted on the output part of the material picking and placing mechanism 40 and slides, so that the height adjustment can be achieved more stably.

[0034] In the utility model, the silo structure 20 includes a storage silo 21, a recovery silo 22 and a tray transfer mechanism 23 arranged between the storage silo 21 and the recovery silo 22; the storage silo 21 includes a storage silo body, a loading lifting drive mechanism arranged inside the storage silo body and a loading pallet fixed on the output part of the loading lifting drive mechanism; the recovery silo 22 includes a recovery silo body, a recovery lifting drive mechanism arranged inside the recovery silo body and an empty tray pallet fixed on the output part of the recovery lifting drive mechanism; the tray transfer mechanism 23 includes a tray translation drive mechanism, a transport lifting drive mechanism fixed on the output part of the tray translation drive mechanism and a transport structure fixed on the output part of the transport lifting drive mechanism.

[0035] During operation, the loading and lifting drive mechanism of the storage bin 21 drives the loading pallet to fall. After placing multiple layers of trays containing materials on the loading pallet, the material picking and placing mechanism 40 drives the material picking structure 50 and the angle adjustment mechanism 60 to move to the storage bin 21 to pick up the materials; after taking the materials on one layer of trays, the tray transfer mechanism 23 picks up the empty trays inside the storage bin 21 and places them on the empty tray pallet inside the recovery bin 22.

[0036] Specifically, the loading lifting drive mechanism, the recovery lifting drive mechanism and the tray translation drive mechanism are electric cylinders, and the transport lifting drive mechanism is an electric cylinder or a pneumatic cylinder.

[0037] In the present invention, the circulation structure 30a is a conveyor belt, which is driven to rotate by a motor.

[0038] Correspondingly, the positioning mechanism 30b includes blocks respectively arranged on opposite sides of the flow structure 30a, and a block translation driving mechanism for driving the block to move above the flow structure 30a or away from the flow structure 30a. Usually, the block translation driving mechanism is a cylinder, and of course, it can also be set as an electric cylinder.

[0039] In the present invention, the material picking and placing mechanism 40 is a four-axis robot.

[0040] In some other embodiments, the material picking and placing mechanism 40 can also be set as the following structure, including a picking and placing bracket fixed on the workbench, a first material translation drive mechanism fixed on the picking and placing bracket and arranged between the storage bin 21 of the bin structure 20 and the circulation structure 30a, a second material translation drive mechanism fixed on the output part of the first material translation drive mechanism and arranged vertically with the first material translation drive mechanism, and a material lifting drive mechanism fixed on the output part of the second material translation drive mechanism, and the material picking structure 50 and the angle adjustment mechanism 60 are installed on the output part of the material lifting drive mechanism. Usually, the first material translation drive mechanism, the second material translation drive mechanism, and the material lifting drive mechanism are electric cylinders.

[0041] In the present invention, the visual detection structure 70 includes a CCD camera and a light source. Specifically, the visual detection structure 70 is a well-known technology, and its specific structure is not repeated here.

[0042] In the present invention, the angle-adjustable feeding device further includes a buffer structure 80 disposed on the workbench.

[0043] Specifically, the cache structure 80 includes a base, and a material containing cavity is provided on the base.

[0044] When picking up materials, the material picking and placing mechanism 40 drives the picking structure 50, the angle adjustment mechanism 60 and the picked up materials to move to the visual detection structure 70. The visual detection structure 70 not only detects the position information of the material, but also detects the appearance of the material. When there are defects in the appearance of the material, the material picking and placing mechanism 40 drives the picking structure 50, the angle adjustment mechanism 60 and the picked up materials to move to the waste discharge structure for waste discharge. In order to avoid affecting the efficiency, the material picking and placing mechanism 40 drives the picking structure 50 and the angle adjustment mechanism 60 to move to the cache structure 80 to pick up materials for replenishment. When the angle-adjustable feeding device is in a pause interval, the material picking and placing mechanism 40 drives the picking structure 50 to replenish the cache structure 80.

[0045] Specifically, the buffer structure 80 is disposed at a side of the visual detection structure 70 .

[0046] Usually, two material containing cavities are provided on the base, which can hold two materials. Of course, other numbers can also be set according to actual needs.

[0047] The above descriptions are only some embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An angle-adjustable feeding device, comprising a workbench, characterized in that: It also includes a silo structure and a circulation structure respectively arranged on the workbench, a material picking and placing mechanism is arranged between the silo structure and the circulation structure, and a visual detection structure is arranged at the corresponding position of the material picking and placing mechanism, and a material picking structure and an angle adjustment mechanism are installed on the output part of the material picking and placing mechanism; When loading materials, the material picking structure first moves to the silo structure to grab the materials, and then the material picking structure drives the materials to move to the visual detection structure for visual detection. The visual detection structure sends an electrical signal according to the detection result to control the angle adjustment mechanism to drive the material picking structure to rotate to adjust the material angle.

2. The angle-adjustable feeding device according to claim 1, characterized in that: The angle adjustment mechanism comprises a mounting frame fixed on the output portion of the material picking and placing mechanism, and a rotation drive mechanism fixed on the mounting frame, and the material picking structure is fixed on the output portion of the rotation drive mechanism.

3. The angle-adjustable feeding device according to claim 2, characterized in that: The angle adjustment mechanism also includes a position detection sensor fixed on the mounting frame and arranged at the side of the material taking structure, and an induction sheet fixed on the material taking structure.

4. The angle-adjustable feeding device according to claim 2, characterized in that: Two groups of the material taking structures are arranged on the output part of the material taking and placing mechanism, and the angle adjustment mechanism is respectively arranged at each group of the material taking structures, and the mounting frames of the two groups of the angle adjustment mechanisms are connected to form a supporting structure.

5. The angle-adjustable feeding device according to claim 4, characterized in that: A height adjustment mechanism is also installed on the output portion of the material picking and placing mechanism, and the material picking structure and the angle adjustment mechanism are installed on the output portion of the height adjustment mechanism.

6. The angle-adjustable feeding device according to claim 5, characterized in that: The support structure is fixedly connected to the output portion of the height adjustment mechanism, and the support structure is slidably sleeved on the output portion of the material taking and placing mechanism.

7. The angle-adjustable feeding device according to any one of claims 1 to 6, characterized in that: The angle-adjustable feeding device further comprises a buffer structure arranged on the workbench, wherein the buffer structure comprises a base, and a material accommodating cavity is arranged on the base.

8. The angle-adjustable feeding device according to claim 7, characterized in that: There are at least two material accommodating chambers.

9. The angle-adjustable feeding device according to claim 7, characterized in that: The cache structure is arranged on the side of the visual detection structure.

10. The angle-adjustable feeding device according to claim 1, characterized in that: A positioning mechanism is provided corresponding to the circulation structure, and the positioning mechanism can position the circulating tooling.