Automatic soot blowing device
By designing an automatic soot blowing device, using high-pressure air supply main pipe and metal corrugated hose, the automatic removal of ash slag from the overflow port of the calciner furnace is achieved, solving the problem of traditional manual ash removal efficiency and improving the efficiency and convenience of ash removal.
Patent Information
- Application Number
- CN202421504174.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The ash treatment method of the traditional calciner overflow port is inefficient and time-consuming and labor-intensive, requiring manual removal, and there is room for improvement.
An automatic soot blowing device is designed, including a high-pressure air supply main pipe, air supply branch pipe, solenoid valve, metal corrugated hose and limit structure, and the ash in the overflow port is automatically removed by high-pressure air blowing.
Automatic blow-off of ash slag in the inner wall of the overflow port is realized, and the ash slag can be blown into the calciner body and fully burned, which is more convenient and efficient than traditional manual ash removal.
Smart Images

Figure CN222732840U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dust cleaning at an overflow port of a calcining furnace, and in particular relates to an automatic soot blowing device. Background Art
[0002] The calcining furnace is a large calcining device used in the calcining area. During its operation, the feed bin on the furnace body will continuously feed materials into the furnace body, so that the combustion materials are burned in the furnace body. During the combustion process, ash and slag are easily accumulated on the inner wall of the overflow port on the furnace body, and the operator needs to clean it regularly to ensure the smoothness of the overflow port.
[0003] The ash treatment method of the traditional calcining furnace overflow port is to first open the overflow port cover, and then use a steel rod to manually remove the ash on the inner wall of the overflow port. The ash removal efficiency is low, and it is time-consuming and labor-intensive. There is room for improvement. Therefore, the utility model proposes an automatic ash blowing device. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic sootblowing device to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: an automatic sootblowing device, comprising
[0006] A high-pressure gas supply main pipe connected to an external high-pressure air pump and erected above the calcining furnace body, a plurality of gas supply branches connected to one side of the high-pressure gas supply main pipe, a solenoid valve installed at the beginning of each gas supply branch pipe, an end pipe installed at the end of each gas supply branch pipe, a metal corrugated hose installed at both ends of the end pipe, a cover installed on the top surface of the metal corrugated hose and covering the overflow port, an inclined hole air blowing pipe installed at the bottom of the cover and inserted into the inner side of the overflow port, and the end of the metal corrugated hose is connected to the inclined hole air blowing pipe at the bottom of the cover;
[0007] The limiting structure includes a cylindrical base fixed on the top surface of the calcining furnace body and located on both sides of the overflow port, a cylindrical inner groove opened inside the cylindrical base, a spring and a cylindrical inner block installed inside the cylindrical inner groove, a cylindrical pull rod fixed on the top surface of the cylindrical inner block and the top end of which passes through the top of the cylindrical base, and a limiting pressure plate rotatably sleeved on the top surface of the cylindrical pull rod, the end of the limiting pressure plate extends to the top of the mouth cover to press the mouth cover, a rectangular block is fixed on the bottom surface of the limiting pressure plate, and an annular groove corresponding to the rectangular block is opened on the top surface of the mouth cover, and the rectangular block is inserted into the annular groove.
[0008] Preferably, an annular socket is fixed on the bottom surface of the cover, and the annular socket is adapted to the overflow port, and the annular socket is inserted into the overflow port.
[0009] Preferably, a plurality of blowing holes inclined downward are formed through the surface of the inclined hole blowing pipe.
[0010] Preferably, the top end of the spring abuts against the top inner wall of the cylindrical inner groove, and the bottom end of the spring abuts against the top surface of the cylindrical inner block.
[0011] Preferably, a circular rod hole communicating with the cylindrical inner groove is formed on the top surface of the cylindrical base, and the circular rod hole corresponds to the cylindrical pull rod.
[0012] Preferably, a sealing ring is sleeved and installed on the surface of the mouth cover, and the sealing ring is in contact with the top surface of the calcining furnace body, the bottom surface of the sealing ring is provided with an integrated sealing convex ring, the top surface of the calcining furnace body relative to the outside of the overflow port is provided with an annular sealing groove corresponding to the sealing convex ring, the sealing convex ring is squeezed into the annular sealing groove, the inner wall of the sealing ring is provided with a plurality of integrated T-shaped sockets, the surface of the mouth cover is provided with a plurality of T-shaped slots corresponding to the T-shaped sockets, and the T-shaped sockets are embedded in the T-shaped slots.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the utility model, through the design of an automatic soot blowing device composed of a high-pressure air supply main pipe, an air supply branch pipe, a solenoid valve, a cover, a calcining furnace body, an end pipe, a metal corrugated hose and other structures, can automatically blow away the ash in the overflow port by means of high-pressure air blowing during the operation of the calcining furnace, so that the ash on the inner wall of the overflow port can be blown into the calcining furnace body for full combustion, which is more convenient and efficient than traditional manual ash removal. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional diagram of the utility model;
[0015] Figure 2 For this utility model Figure 1 A partial enlarged view of the middle A area;
[0016] Figure 3 It is a cross-sectional view of the connection between the cover and the calcining furnace body of the utility model;
[0017] Figure 4 For this utility model Figure 3 A partial enlarged view of the middle B area;
[0018] Figure 5 For this utility model Figure 4 A partial picture of the middle C area;
[0019] In the figure: 1. high-pressure air supply main pipe; 2. air supply branch pipe; 3. solenoid valve; 4. cover; 41. annular socket; 42. oblique hole air blowing pipe; 43. T-shaped slot; 5. calcining furnace body; 51. feed bin; 52. overflow port; 53. annular sealing groove; 6. end pipe; 7. metal corrugated hose; 8. limiting structure; 81. cylindrical base; 82. limiting pressure plate; 83. cylindrical inner groove; 84. spring; 85. cylindrical inner block; 86. cylindrical pull rod; 87. rectangular block; 88. annular groove; 9. sealing ring; 91. T-shaped seat; 92. sealing convex ring. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example 1
[0022] See also Figures 1 to 4 , is the first embodiment of the utility model, which provides a technical solution: an automatic sootblowing device, comprising
[0023] A high-pressure air supply main pipe 1 connected to an external high-pressure air pump and erected above a calcining furnace body 5, a plurality of air supply branch pipes 2 connected to one side of the high-pressure air supply main pipe 1, a solenoid valve 3 installed at the beginning of each air supply branch pipe 2, an end pipe 6 installed at the end of each air supply branch pipe 2, a metal corrugated hose 7 installed at both ends of the end pipe 6, a cover 4 installed on the top surface of the metal corrugated hose 7 and covering the overflow port 52, an oblique hole air blowing pipe 42 installed at the bottom of the cover 4 and inserted into the inner side of the overflow port 52, the end of the metal corrugated hose 7 is connected to the oblique hole air blowing pipe 42 at the bottom of the cover 4, a plurality of air blowing holes inclined downward are opened on the surface of the oblique hole air blowing pipe 42, and the model of the solenoid valve 3 is HYZF2-20;
[0024] The limiting structure 8 includes a cylindrical base 81 welded and fixed on the top surface of the calcining furnace body 5 and located on both sides of the overflow port 52, a cylindrical inner groove 83 opened in the cylindrical base 81, a spring 84 and a cylindrical inner block 85 installed in the cylindrical inner groove 83, a cylindrical pull rod 86 fixed on the top surface of the cylindrical inner block 85 and the top end of which penetrates to the top of the cylindrical base 81, and a limiting pressure plate 82 rotatably sleeved on the top surface of the cylindrical pull rod 86. The end of the limiting pressure plate 82 extends to the top of the mouth cover 4 to press the mouth cover 4, which can stably press and limit the mouth cover 4. Subsequently, the limiting pressure plate 82 only needs to be lifted and rotated away from the top of the mouth cover 4 to release the limit of the mouth cover 4, thereby realizing the rapid disassembly and assembly of the mouth cover 4. A rectangular block 87 is welded and fixed on the bottom surface of the limiting pressure plate 82. An annular groove 88 corresponding to the rectangular block 87 is provided on the top surface, and the rectangular block 87 is inserted into the annular groove 88, so that the limiting pressure plate 82 can be stably pressed on the top of the mouth cover 4 for compression and limiting, to prevent the limiting pressure plate 82 from rotating and moving away from the top of the mouth cover 4 by itself. If the mouth cover 4 needs to be removed for maintenance in the later stage, it is only necessary to lift the limiting pressure plate 82 first, so that the cylindrical pull rod 86 moves up with the cylindrical inner block 85 and compresses the spring 84 until the rectangular block 87 moves out of the annular groove 88. At this time, the end of the limiting pressure plate 82 can be rotated and moved away from the top of the mouth cover 4, and no obstruction or limitation will be caused to the mouth cover 4. At this time, because the metal corrugated hose 7 is a metal hose and can be bent freely, the operator can lift the mouth cover 4 to pull the inclined hole blowing pipe 42 out of the overflow port 52 for maintenance.
[0025] Among them, a ring socket 41 is fixed on the bottom surface of the mouth cover 4, and the ring socket 41 is adapted to the overflow port 52. The ring socket 41 is inserted into the overflow port 52 to ensure the installation stability of the mouth cover 4 and prevent the mouth cover 4 from sliding horizontally after installation.
[0026] The top end of the spring 84 abuts against the top inner wall of the cylindrical inner groove 83 , and the bottom end of the spring 84 abuts against the top surface of the cylindrical inner block 85 .
[0027] A circular rod hole communicating with the cylindrical inner groove 83 is formed on the top surface of the cylindrical base 81 , and the circular rod hole corresponds to the cylindrical pull rod 86 , so that the cylindrical pull rod 86 can pass through smoothly.
[0028] In summary, during actual use, the material in the feed bin 51 will fall into the calcining furnace body 5 for calcining, and ash will accumulate on the inner wall of the overflow port 52 during the calcining process. At this time, the external high-pressure air pump connected to the high-pressure air supply main pipe 1 is started, and the high-pressure airflow will be injected into the high-pressure air supply main pipe 1 first, and then the high-pressure airflow will be transported to each end pipe 6 through the air supply branch pipe 2, and then transported to the inclined hole blowing pipe 42 through the metal corrugated hose 7, and blown out through the blowing holes on the surface of the inclined hole blowing pipe 42 that are inclined downward, so that the ash on the inner wall of the overflow port 52 can be blown away by high-pressure blowing, so that the ash can fall into the calcining furnace body 5 for full combustion.
[0029] Example 2
[0030] See also Figures 1 to 5 , which is the second embodiment of the utility model, is based on the previous embodiment, and the difference is that the sealing performance of the cover 4 after installation can be ensured by providing a sealing ring 9.
[0031] Specifically, a sealing ring 9 is sleeved and installed on the surface of the mouth cover 4, and the sealing ring 9 is in contact with the top surface of the calcining furnace body 5. An integrated sealing convex ring 92 is provided on the bottom surface of the sealing ring 9. Both are made of fluororubber and will undergo elastic deformation when squeezed. An annular sealing groove 53 corresponding to the sealing convex ring 92 is provided on the top surface of the calcining furnace body 5 relative to the outside of the overflow port 52. The sealing convex ring 92 is squeezed into the annular sealing groove 53 to ensure the sealing performance of the mouth cover 4 when it is covered on the top of the overflow port 52.
[0032] Among them, the inner wall of the sealing ring 9 is provided with a plurality of integrated T-shaped sockets 91, both of which are made of fluororubber and will undergo elastic deformation when squeezed. The surface of the mouth cover 4 is provided with a plurality of T-shaped slots 43 corresponding to the T-shaped sockets 91, and the T-shaped sockets 91 are embedded in the T-shaped slots 43 to ensure the installation stability of the sealing ring 9.
[0033] Although the embodiments of the present invention have been shown and described (see the above detailed description for details), it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic sootblowing device, characterized in that: include A high-pressure air supply main pipe (1) connected to an external high-pressure air pump and mounted above a calcining furnace body (5), a plurality of air supply branch pipes (2) connected to one side of the high-pressure air supply main pipe (1), a solenoid valve (3) installed at the beginning of each air supply branch pipe (2), an end pipe (6) installed at the end of each air supply branch pipe (2), a metal corrugated hose (7) installed at both ends of the end pipe (6), a cover (4) installed on the top surface of the metal corrugated hose (7) and covering the overflow port (52), and an inclined hole air blowing pipe (42) installed at the bottom of the cover (4) and inserted into the inner side of the overflow port (52), wherein the end of the metal corrugated hose (7) is connected to the inclined hole air blowing pipe (42) at the bottom of the cover (4); The limiting structure (8) comprises a cylindrical base (81) fixed on the top surface of the calcining furnace body (5) and located on both sides of the overflow port (52), a cylindrical inner groove (83) opened inside the cylindrical base (81), a spring (84) and a cylindrical inner block (85) installed inside the cylindrical inner groove (83), a cylindrical pull rod (86) fixed on the top surface of the cylindrical inner block (85) and the top end of which passes through the top of the cylindrical base (81), and a limiting pressure plate (82) rotatably sleeved on the top surface of the cylindrical pull rod (86), wherein the end of the limiting pressure plate (82) extends to the top of the mouth cover (4) to press the mouth cover (4) tightly.
2. An automatic sootblowing device according to claim 1, characterized in that: An annular socket (41) is fixed on the bottom surface of the mouth cover (4), and the annular socket (41) is adapted to the overflow port (52), and the annular socket (41) is inserted into the overflow port (52).
3. The automatic sootblowing device according to claim 1, characterized in that: The surface of the inclined hole air blowing pipe (42) is provided with a plurality of air blowing holes inclined downward.
4. The automatic sootblowing device according to claim 1, characterized in that: A rectangular block (87) is fixed on the bottom surface of the limiting pressure plate (82), and an annular groove (88) corresponding to the rectangular block (87) is formed on the top surface of the mouth cover (4), and the rectangular block (87) is inserted into the annular groove (88).
5. The automatic sootblowing device according to claim 1, characterized in that: The top end of the spring (84) abuts against the top inner wall of the cylindrical inner groove (83), and the bottom end of the spring (84) abuts against the top surface of the cylindrical inner block (85).
6. The automatic sootblowing device according to claim 1, characterized in that: A circular rod hole communicating with the cylindrical inner groove (83) is formed on the top surface of the cylindrical base (81), and the circular rod hole corresponds to the cylindrical pull rod (86).
7. The automatic sootblowing device according to claim 1, characterized in that: A sealing ring (9) is sleeved and installed on the surface of the opening cover (4), and the sealing ring (9) is in contact with the top surface of the calcining furnace body (5). An integrated sealing convex ring (92) is provided on the bottom surface of the sealing ring (9). An annular sealing groove (53) corresponding to the sealing convex ring (92) is provided on the top surface of the calcining furnace body (5) relative to the outer side of the overflow port (52), and the sealing convex ring (92) is squeezed into the annular sealing groove (53).
8. An automatic sootblowing device according to claim 7, characterized in that: The inner wall of the sealing ring (9) is provided with a plurality of integrated T-shaped card seats (91), the surface of the mouth cover (4) is provided with a plurality of T-shaped card slots (43) corresponding to the T-shaped card seats (91), and the T-shaped card seats (91) are embedded in the T-shaped card slots (43).