A muzzle multi-parameter sensor system
By designing a multi-parameter sensor system for muzzles, the installation complexity and inaccurate measurement problems caused by split testing components are solved, and stable and accurate muzzle monitoring is achieved.
Patent Information
- Application Number
- CN202421639125.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-11
AI Technical Summary
In the prior art, muzzle monitoring uses split testing components, resulting in complex installation, chaotic on-site, easy damage to the test components and inaccurate measurement.
A muzzle multi-parameter sensor system is designed, which is fixed to the muzzle by fasteners, including the upper and lower hoops. The bottom of the lower hoop has a sensor mount and a temperature sensor. The collection box has a built-in seismic spring and seismic gasket, and the measurement is completed by data storage and download.
It realizes lossless and tight installation in the muzzle position, effectively offsetting the impact during the muzzle firing, and improving the installation stability and measurement accuracy.
Smart Images

Figure CN222733448U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of artillery shells, and in particular relates to a muzzle multi-parameter sensor system. Background Art
[0002] During the development and testing of cannons, it is very important to monitor the relevant physical quantities of the muzzle. The current technical solution is generally to paste relevant sensors on the muzzle of the test according to the required parameters. Such a structure makes the installation process complicated, and because it is a split structure, it will also lead to complicated test site layout, making the test components easy to damage and inaccurate measurements. Utility Model Content
[0003] The purpose of the utility model is to provide a muzzle multi-parameter sensor system to solve the technical problems in the above-mentioned prior art that the use of split test components in muzzle monitoring leads to complex installation, confusion on site, easy damage to the test components and inaccurate measurements.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A muzzle multi-parameter sensor system comprises: a fastener, wherein the fastener is used to be installed and fixed on the outside of the muzzle of a gun barrel, the fastener comprises an upper hoop and a lower hoop, the connection between the upper hoop and the lower hoop is connected by a clamping screw, the bottom of the lower hoop is provided with a sensor mounting seat, the sensor mounting seat is provided with a connecting screw, the length direction of the connecting screw is parallel to the axis of the fastener, the bottom of the sensor mounting seat is provided with a collection box, the top of the collection box has two parallel ear plates, the two ends of the connecting screw are respectively provided on the two ear plates, the bottom surface of the lower hoop is provided with a temperature sensor, the temperature sensor is embedded in the lower hoop, and the temperature sensor is electrically connected to the collection box through a data line.
[0006] The utility model discloses a muzzle multi-parameter sensor system, wherein anti-vibration springs and anti-vibration gaskets are respectively installed between the two ends of the connecting screw rod on the outer side of the sensor mounting seat and the ear plate.
[0007] The utility model provides a muzzle multi-parameter sensor system, wherein the inner surfaces of the upper hoop and the lower hoop are provided with anti-loosening friction layers.
[0008] The utility model discloses a gun muzzle multi-parameter sensor system. A three-axis impact sensor is installed in the sensor mounting seat. The three-axis impact sensor is electrically connected to a collection box through a data line.
[0009] The utility model provides a muzzle multi-parameter sensor system, wherein the acquisition box comprises a high-strength shell, a collection controller is installed in the high-strength shell, and the collection controller is supplied with electric energy through a battery.
[0010] The utility model provides a muzzle multi-parameter sensor system, wherein the temperature sensor is in a cylindrical structure, the action portion of the temperature sensor is on the top surface, and a heat insulation protection layer and a vibration isolation protection layer are sequentially arranged on the circumferential outer side of the temperature sensor from the inside to the outside.
[0011] The utility model provides a muzzle multi-parameter sensor system, wherein the upper hoop and the lower hoop are made of aluminum alloy.
[0012] The utility model provides a muzzle multi-parameter sensor system, wherein the number of the clamping screws at the connection between the upper hoop and the lower hoop is at least 6.
[0013] The beneficial effects of the utility model are as follows: a muzzle multi-parameter sensor system is proposed, which is fixed on the muzzle by fasteners, can be installed tightly at the muzzle position without loss, and at the same time eliminates wiring, and completes measurement by adopting a method of data storage and then downloading; and by arranging anti-vibration springs and anti-vibration gaskets, the impact of muzzle firing can be effectively offset; by arranging an anti-loosening friction layer, by withstanding the high temperature of the muzzle and increasing the friction number, the stability of the installation is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments, in which:
[0015] Figure 1 It is a schematic diagram of an embodiment of the utility model;
[0016] Figure 2 It is a partial diagram of the sensor mounting seat of the embodiment of the utility model;
[0017] Figure 3 This is a partial view of the inner side of the lower hoop of an embodiment of the utility model;
[0018] Figure 4 It is a cross-sectional view of an embodiment of the utility model;
[0019] Figure 5 It is a control principle diagram of an embodiment of the utility model;
[0020] Figure 6 This is a schematic diagram of the piezoelectric effect principle of the sensor of the embodiment of the utility model;
[0021] Figure 7 It is a schematic diagram of a three-axis impact sensor according to an embodiment of the utility model. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0023] like Figure 1-7 As shown, a muzzle multi-parameter sensor system includes: a fastener, which is used to be installed and fixed on the outside of the muzzle of a gun barrel, the fastener includes an upper hoop 1 and a lower hoop 2, the connection between the upper hoop 1 and the lower hoop 2 is connected by a clamping screw 3, the bottom of the lower hoop 2 has a sensor mounting seat 4, the sensor mounting seat 4 is penetrated by a connecting screw 7, the length direction of the connecting screw 7 is parallel to the axis of the fastener, the bottom of the sensor mounting seat 4 has a collection box 5, the top of the collection box 5 has two parallel ear plates 6, the two ends of the connecting screw 7 are respectively penetrated on the two ear plates 6, the bottom surface of the lower hoop 2 is installed with a temperature sensor 11, the temperature sensor 11 is embedded in the lower hoop 2, and the temperature sensor 11 is electrically connected to the collection box 5 through a data line 8. It should be noted that the system is generally composed of two parts, the upper part is an integrated sensor system, whose main function is to hold the muzzle, sense the acceleration and temperature signals of the muzzle, and transmit them to the acquisition system through cables; the lower part is the acquisition system, which mainly supplies power to the sensor, digitizes the signal, and performs related edge processing.
[0024] In a preferred embodiment of the utility model, anti-vibration springs 9 and anti-vibration gaskets 10 are respectively installed between the two ends of the connecting screw 7 on the outside of the sensor mounting base 4 and the ear plate 6, so that the fastener has a certain buffer structure relative to the collection box 5, thereby preventing impact.
[0025] In a preferred embodiment of the utility model, the inner surfaces of the upper hoop 1 and the lower hoop 2 are provided with anti-loosening friction layers to increase their preload force, increase high temperature resistance inside the ring, and have a higher friction coefficient with the barrel material, ensuring sufficient clamping force under the clamping action of the fastener.
[0026] In the preferred embodiment of the utility model, a three-axis impact sensor 12 is installed in the sensor mounting seat 4, and the three-axis impact sensor 12 is electrically connected to the acquisition box 5 through the data line 8. The three-axis impact sensor 12 is a three-directional impact acceleration sensor; for dynamic acceleration measurement, the best solution at present is an acceleration sensor developed using the piezoelectric effect. This type of sensor is characterized by its resistance to impact and high temperature, and can be applied to the complex environment of the muzzle, wherein the X direction is along the barrel direction, the Y direction is parallel to the ground and perpendicular to the barrel direction, and the Z direction is perpendicular to the ground direction.
[0027] Piezoelectric accelerometers work based on the piezoelectric effect of piezoelectric crystals. When a piezoelectric material is deformed in a certain direction by an external force, the electric dipole moment in the material will shorten due to compression. At this time, the piezoelectric material will generate equal positive and negative charges on the opposite surfaces of the material to resist this change and maintain its original shape. When the external force is removed, it returns to a non-charged state. This phenomenon of electric polarization due to deformation is called the "positive piezoelectric effect". Figure 6 As shown. The positive piezoelectric effect is essentially the process of converting mechanical energy into electrical energy. If the applied pressure is a high-frequency vibration, a high-frequency current signal will be generated. Piezoelectric accelerometers are made using this phenomenon.
[0028] The main design considerations of piezoelectric accelerometers are two aspects: one is the design of piezoelectric materials, and the other is the structural design of the sensor.
[0029] Based on the empirical data from its tests, the following requirements are put forward for the technical indicators of the sensor:
[0030] Sensitivity: 1-100mV / g
[0031] Range: 50-5000g
[0032] Frequency response range: 1-10kHz
[0033] Direction: X, Y, Z three-way, can also be one-way, two-way or three-way
[0034] Output mode: IEPE, charge output or voltage output multiple interfaces
[0035] Operating temperature: -50℃~150℃.
[0036] In the preferred embodiment of the utility model, the acquisition box 5 includes a high-strength shell, and a collection controller is installed in the high-strength shell. The collection controller is powered by a battery. The collection adopts a collection circuit with an SMT32 series chip as the core, such as Figure 5As shown, it includes digital acquisition and analog acquisition, as well as integrated design solutions for ADC and communication interface processing. Digital acquisition is mainly aimed at two digital sensors, namely accelerometers and gyroscopes, and analog acquisition is mainly aimed at 4-way high-speed acquisition, mainly collecting acceleration in three directions and one temperature. The setting of FLASH is to ensure the storage and reading of the collected data and realize the storage function. At the same time, the processing of the power module is completed to realize the management of the battery and the demand for device power supply.
[0037] In a preferred embodiment of the utility model, the temperature sensor 11 is in a cylindrical structure, the active part of the temperature sensor 11 is on the top surface, and a heat insulation protection layer and a vibration isolation protection layer are sequentially arranged on the outer side of the temperature sensor 11 from the inside to the outside.
[0038] In the preferred embodiment of the utility model, the upper hoop 1 and the lower hoop 2 are made of aluminum alloy. Since the rigidity of the muzzle has certain requirements, the basic material is selected from aluminum alloy materials with lower density and better dynamic response. In order to improve its impact bearing capacity, 7 series high-strength aluminum alloy is selected.
[0039] In a preferred embodiment of the utility model, the number of the clamping screws 3 at the connection between the upper hoop 1 and the lower hoop 2 is at least 6, and anti-loosening washers, double nuts, fuse interlocking and other solutions are designed to ensure that the pre-tightening force is not loosened.
[0040] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0041] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, in the description of the present utility model, unless otherwise specified, "plurality" means two or more.
[0042] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the utility model.
Claims
1. A muzzle multi-parameter sensor system, characterized in that: include: A fastener, the fastener is used to be installed and fixed on the outer side of the barrel mouth, the fastener comprises an upper hoop (1) and a lower hoop (2), the connection between the upper hoop (1) and the lower hoop (2) is connected by a clamping screw (3), the bottom of the lower hoop (2) is provided with a sensor mounting seat (4), the sensor mounting seat (4) is provided with a connecting screw (7), the length direction of the connecting screw (7) is parallel to the axis of the fastener, the bottom of the sensor mounting seat (4) is provided with a collection box (5), the top of the collection box (5) is provided with two parallel ear plates (6), the two ends of the connecting screw (7) are respectively provided on the two ear plates (6), the bottom surface of the lower hoop (2) is provided with a temperature sensor (11), the temperature sensor (11) is embedded in the lower hoop (2), and the temperature sensor (11) is electrically connected to the collection box (5) through a data line (8).
2. A muzzle multi-parameter sensor system according to claim 1, characterized in that: Anti-vibration springs (9) and anti-vibration gaskets (10) are respectively mounted between the two ends of the connecting screw rod (7) on the outside of the sensor mounting seat (4) and the ear plate (6).
3. A muzzle multi-parameter sensor system according to claim 1, characterized in that: The inner surfaces of the upper hoop (1) and the lower hoop (2) are provided with an anti-loosening friction layer.
4. A muzzle multi-parameter sensor system according to claim 1, characterized in that: A three-axis impact sensor is installed in the sensor mounting seat (4), and the three-axis impact sensor is electrically connected to the collection box (5) via a data line (8).
5. A muzzle multi-parameter sensor system according to claim 1, characterized in that: The collection box (5) comprises a high-strength outer shell, a collection controller is installed in the high-strength outer shell, and the collection controller is supplied with electric energy by a battery.
6. A muzzle multi-parameter sensor system according to claim 1, characterized in that: The temperature sensor (11) has a cylindrical structure, the action portion of the temperature sensor (11) is on the top surface, and a heat insulation protection layer and a vibration isolation protection layer are sequentially arranged on the circumferential outer side of the temperature sensor (11) from the inside to the outside.
7. A muzzle multi-parameter sensor system according to claim 1, characterized in that: The upper hoop (1) and the lower hoop (2) are made of aluminum alloy.
8. A muzzle multi-parameter sensor system according to claim 1, characterized in that: The number of the clamping screws (3) at the connection between the upper hoop (1) and the lower hoop (2) is at least 6.