An integral pre-buried shield tail seal grease chamber internal parameter measurement device

By designing the integrated embedded shield tail seal grease cavity parameter measurement device and using the embedded structure and flat membrane measurement element, the problem of difficulty in obtaining the real parameters of the shield tail seal grease cavity in the existing technology is solved, real feedback on the seal effect and guaranteeing smooth construction.

CN222733629UActive Publication Date: 2025-04-08CHINA RAILWAY SUNWARD ENG EQUIP CO LTD
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Patent Information

Application Number
CN202421610749.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-08
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

It is difficult for the existing technology to directly obtain the real grease parameters in the shield tail seal grease cavity, and the shield tail sealing effect cannot be truly feedback, which affects the smooth progress of shield construction.

Method used

A comprehensive embedded shield tail seal grease cavity parameter measurement device is designed, including shield tail standard block, embedded groove, cover plate and flat membrane measurement element. Through the combination of embedded structure and flat membrane measurement elements, the real parameters in shield tail seal grease cavity are directly obtained.

Benefits of technology

It realizes the direct acquisition of the real grease parameters in the shield tail sealing grease cavity, feedback the real sealing effect, and ensure the smooth progress of shield construction.

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Abstract

The present application discloses an integrally embedded shield tail sealing grease chamber parameter measurement device, comprising: a shield tail standard block; a first embedded groove arranged on the shield tail standard block; a second embedded groove arranged on the shield tail standard block and connected to the first embedded groove; a third embedded groove arranged in the first embedded groove; a fourth embedded groove arranged in the second embedded groove and connected to the third embedded groove; a transition mounting block arranged in the fourth embedded groove; a first cover plate arranged in the first embedded groove; a flat film measuring element arranged on the back of the first cover plate and connected to the transition mounting block; a second cover plate arranged in the second embedded groove. The technical solution disclosed in the present application. Compared with the prior art, it can obtain the real grease parameters in the shield tail sealing grease chamber, feedback the real sealing effect, and ensure the smooth progress of shield construction.
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Description

Technical Field

[0001] The present application relates to the technical field of shield tail seal monitoring of shield machines, and more specifically, to a device for measuring parameters in an integrally pre-buried shield tail seal grease cavity. Background Art

[0002] In recent years, due to its safety and high efficiency, shield construction has become the main construction method in urban underground tunnel projects such as urban subways, municipal pipe corridors, water conservancy and hydropower. This construction method supports the front and upper soil through the shield shell of the shield machine, and adopts a variety of sealing measures to prevent the water and soil outside the shield shell from invading the shield body, thereby reliably ensuring the safety of construction personnel in the tunnel. Among them, the sealing structure of the shield machine is mainly reflected in three positions, namely the main seal of the front shield, the hinged seal of the front middle shield, and the shield tail seal between the tail shield and the pipe segment, which are all core safety components in shield construction. For the shield tail seal, damage is more common due to the particularity of the installation position of the tail shield. Damage and failure of the shield tail seal may cause water leakage at the shield tail, leakage of back filling, etc., which may seriously affect the progress of shield excavation and even cause safety accidents such as ground sedimentation. Therefore, the effectiveness of the shield tail seal is an important guarantee for the smooth excavation of the shield.

[0003] At present, the monitoring method of the shield tail sealing effect is relatively simple. The injection grease flow in the shield tail grease cavity is only measured by setting a total counter at the pump port, and the injection grease pressure in the cavity is generally monitored in the grease system loop near the shield tail outlet. However, the parameters obtained by this monitoring method can only indirectly judge the situation of the shield tail seal injection circuit, such as blockage, etc., and cannot truly feedback the actual pressure and sealing effect in the shield tail seal cavity grease cavity, and cannot meet the monitoring needs of the parameters in the grease cavity.

[0004] Therefore, how to provide an integrally embedded shield tail sealing grease cavity parameter measurement device that can directly obtain the real grease parameters in the shield tail sealing grease cavity, feedback the real sealing effect, and ensure the smooth progress of shield construction has become a technical problem that needs to be urgently solved by technical personnel in this field. Utility Model Content

[0005] In order to solve the above technical problems, the present application provides an integrally embedded shield tail sealing grease cavity parameter measurement device, which can directly obtain the real grease parameters in the shield tail sealing grease cavity, feedback the real sealing effect, and ensure the smooth progress of shield construction.

[0006] The technical solutions provided by this application are as follows:

[0007] The present application provides an integrally embedded shield tail sealing grease cavity parameter measurement device, comprising: a shield tail standard block; a first embedded groove arranged on the shield tail standard block; a second embedded groove arranged on the shield tail standard block and connected to the first embedded groove; a third embedded groove arranged in the first embedded groove; a fourth embedded groove arranged in the second embedded groove and connected to the third embedded groove; a transition mounting block arranged in the fourth embedded groove; a first cover plate arranged in the first embedded groove; a flat film measuring element arranged on the back of the first cover plate and connected to the transition mounting block; and a second cover plate arranged in the second embedded groove.

[0008] Furthermore, in a preferred embodiment of the present invention, the flat film measuring element includes: a temperature measuring element and a pressure measuring element.

[0009] Furthermore, in a preferred embodiment of the present invention, threaded holes are provided on the inner bottom surfaces of the first pre-embedded groove and the second pre-embedded groove;

[0010] The first cover plate and the second cover plate are provided with fasteners connected to the threaded holes.

[0011] Furthermore, in a preferred embodiment of the present invention, the first cover plate is detachably connected to the first embedded groove;

[0012] The second cover plate is detachably connected to the second embedded groove.

[0013] Furthermore, in a preferred embodiment of the present invention, a first sealing groove is provided on the back of the first cover plate;

[0014] A second sealing groove is disposed on the back side of the second cover plate.

[0015] Furthermore, in a preferred embodiment of the present invention, the integrally embedded shield tail seal grease chamber internal parameter measuring device further comprises:

[0016] a first sealing member disposed in the first sealing groove;

[0017] A second sealing member is disposed in the second sealing groove.

[0018] Furthermore, in a preferred embodiment of the present invention, a through hole is provided on the first cover plate.

[0019] Furthermore, in a preferred embodiment of the present invention, the flat film measuring element comprises:

[0020] A measuring element body disposed on the transition mounting block;

[0021] The component cable is arranged in the third embedded groove and connected to the measuring component body;

[0022] One end of the element cable is connected to the measuring element body, and the other end passes through the through hole.

[0023] Furthermore, in a preferred embodiment of the present invention, the flat membrane measuring element is threadedly connected to the first cover plate.

[0024] Furthermore, in a preferred embodiment of the present invention, the first pre-embedded groove, the second pre-embedded groove, the third pre-embedded groove and the fourth pre-embedded groove form a stepped groove structure.

[0025] The utility model provides an integrally embedded shield tail sealing grease cavity parameter measuring device, comprising: a shield tail standard block; a first embedded groove arranged on the shield tail standard block; a second embedded groove arranged on the shield tail standard block and connected to the first embedded groove; a third embedded groove arranged in the first embedded groove; a fourth embedded groove arranged in the second embedded groove and connected to the third embedded groove; a transition mounting block arranged in the fourth embedded groove; a first cover plate arranged in the first embedded groove; a flat film measuring element arranged on the back of the first cover plate and connected to the transition mounting block; and a second cover plate arranged in the second embedded groove. For the integrally embedded shield tail sealing grease cavity parameter measuring device, in actual use, the monitoring device is embedded in the shield tail to detect the grease parameters in the cavity, and can obtain real parameter information; wherein, the structural main body of the monitoring device is composed of the shield tail standard block, the first embedded groove, the second embedded groove, the third embedded groove, the fourth embedded groove, the transition mounting block, the first cover plate, the flat film measuring element and the second cover plate; the shield tail standard block is processed with embedded holes, namely the first embedded groove, the second embedded groove, the third embedded groove and the fourth embedded groove, and the width of each groove is different, so that the first, second, third and fourth embedded grooves are mutually formed to form a stepped groove structure for installing the flat film measuring Element; the transition mounting block is arranged in the fourth embedded groove, the flat film measuring element is arranged on the transition mounting block, and the flat film measuring element is connected to the back of the first cover plate by a threaded form, so as to realize the installation of the flat film measuring element, and can realize better protection in the harsh shield construction environment; and the third embedded groove is arranged to embed the power cable of the flat film measuring element; finally, the first cover plate and the second cover plate are respectively arranged in the first embedded groove and the second embedded groove, covering the third embedded groove and the fourth embedded groove, and the flat film embedded element is installed in the shield tail standard block, and the parameters in the tail shield sealing grease cavity are monitored to obtain the real parameter information. It can be seen that the technical solution provided by the utility model, compared with the prior art, can directly obtain the real grease parameters in the shield tail sealing grease cavity, feedback the real sealing effect, and ensure the smooth progress of the shield construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0027] Figure 1A schematic diagram of the structure of the integral pre-buried shield tail seal grease chamber parameter measurement device provided in an embodiment of the utility model;

[0028] Figure 2 A top view of the integrally embedded shield tail seal grease cavity parameter measuring device provided in an embodiment of the utility model;

[0029] Figure 3 A schematic diagram of the internal structure of the integral pre-buried shield tail seal grease cavity parameter measurement device provided in an embodiment of the utility model;

[0030] Figure 4 A schematic structural diagram of the stepped groove structure provided in an embodiment of the utility model. DETAILED DESCRIPTION

[0031] In order to enable those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of this application.

[0032] It should be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0033] It should be understood that the terms "length", "width", "up", "down", "front", "back", "first", "second", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0034] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined.

[0035] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.

[0036] like Figures 1 to 4 As shown, an embodiment of the present application provides an integrally embedded shield tail sealing grease cavity parameter measuring device, comprising: a shield tail standard block 1, a first embedded groove 2, a second embedded groove 3, a third embedded groove 4, a fourth embedded groove 5, a transition mounting block 6, a first cover plate 7, a flat film measuring element 8 and a second cover plate 9.

[0037] The utility model provides an integral embedded shield tail sealing grease chamber parameter measuring device, specifically comprising: a shield tail standard block 1; a first embedded groove 2 arranged on the shield tail standard block 1; a second embedded groove 3 arranged on the shield tail standard block 1 and connected to the first embedded groove 2; a third embedded groove 4 arranged in the first embedded groove 2; a fourth embedded groove 5 arranged in the second embedded groove 3 and connected to the third embedded groove 4; a transition mounting block 6 arranged in the fourth embedded groove 5; a first cover plate 7 arranged in the first embedded groove 2; a flat film measuring element 8 arranged on the back of the first cover plate 7 and connected to the transition mounting block 6; a second cover plate 9 arranged in the second embedded groove 3. Compared with the prior art, the technical solution provided by the utility model can directly obtain the real grease parameters in the shield tail sealing grease chamber, feedback the real sealing effect, and ensure the smooth progress of shield construction.

[0038] The technical solution of the utility model is described in detail below in conjunction with specific embodiments:

[0039] Specifically, in a specific embodiment of the present utility model, the flat film measuring element 8 includes: a temperature measuring element and a pressure measuring element.

[0040] In the embodiment of the utility model, the flat film measuring element 8 includes the temperature measuring element and the pressure measuring element, and the measurement parameters of the flat film measuring element 8 are not limited to temperature and pressure, and different measuring elements can be selected according to specific needs.

[0041] Specifically, in a specific embodiment of the present utility model, threaded holes 10 are provided on the inner bottom surfaces of the first embedded groove 2 and the second embedded groove 3 ; fasteners 11 connected to the threaded holes 10 are provided on the first cover plate 7 and the second cover plate 9 .

[0042] Specifically, in a specific embodiment of the present invention, four threaded holes 10 are provided in each of the first pre-embedded groove 2 and the second pre-embedded groove 3 ; the four threaded holes 10 are provided at the four corners of the bottom surface of the first pre-embedded groove 2 or the second pre-embedded groove 3 .

[0043] Specifically, in a specific embodiment of the present utility model, the first cover plate 7 is detachably connected to the first embedded groove 2; the second cover plate 9 is detachably connected to the second embedded groove 3.

[0044] like Figure 1 , Figure 2 As shown, in the embodiment of the utility model, the first cover plate 7 is embedded and installed in the first embedded groove 2, and the second cover plate 9 is embedded and installed in the second embedded groove 3; through the fastener 11 and the threaded hole 10, the first cover plate 7 is detachably connected, which can protect the channel of the component cable 15 and facilitate the replacement of the component cable 15, and the fastener 11 and the threaded hole 10 are also used to make the second cover plate 9 detachably connected, which is convenient for replacing the measuring element in the grease cavity.

[0045] Specifically, in a specific embodiment of the present utility model, a first sealing groove is disposed on the back side of the first cover plate 7 ; and a second sealing groove is disposed on the back side of the second cover plate 9 .

[0046] Specifically, in a specific embodiment of the present utility model, the integrally embedded shield tail seal grease chamber parameter measuring device further includes: a first seal 12 disposed in the first sealing groove; and a second seal 13 disposed in the second sealing groove.

[0047] like Figure 2 As shown, in order to achieve the sealing of the flat film measuring element 8, in the embodiment of the utility model, the first seal 12 and the second seal 13 are respectively arranged on the back of the first cover plate 7 and the second cover plate 9, and are combined with each other in pairs. When the first cover plate 7 and the second cover plate 9 are installed and fixed by using the fastener 11, the first seal 12 and the second seal respectively seal the third embedded groove 4 and the fourth embedded groove 5, thereby improving the cleanliness and ensuring the effectiveness of parameter measurement in the grease cavity.

[0048] Specifically, in a specific embodiment of the present utility model, a through hole 14 is provided on the first cover plate 7 .

[0049] Specifically, in a specific embodiment of the present utility model, the flat film measuring element 8 includes: a measuring element body arranged on the transition mounting block 6; an element cable 15 arranged in the third embedded groove 4 and connected to the measuring element body; the element cable 15 passes through the through hole 14.

[0050] like Figure 1 and Figure 3 As shown, in the embodiment of the utility model, the structural body of the flat film measuring element 8 is composed of the measuring element body and the element cable 15; the measuring element body is pre-buried in the fourth pre-buried groove 5, one end of the element cable 15 is connected to the measuring element cable 15, and the other end passes through the through hole 14 and extends outward; the third pre-buried groove 4 serves as a pre-buried channel for the element cable 15, and the cable body of the element cable 15 is arranged in the third pre-buried groove 4

[0051] Specifically, in a specific embodiment of the present utility model, the flat film measuring element 8 is threadedly connected to the first cover plate 7 .

[0052] Specifically, in a specific embodiment of the present utility model, the first pre-embedded groove 2, the second pre-embedded groove 3, the third pre-embedded groove 4 and the fourth pre-embedded groove 5 form a stepped groove structure.

[0053] like Figure 4 As shown, in the embodiment of the utility model, the groove width of the first embedded groove 2 and the second embedded groove 3 is greater than that of the third embedded groove 4 and the fourth embedded groove 5, and the third embedded groove 4 and the fourth embedded groove 5 are respectively arranged in the first embedded groove 2 and the second embedded groove 3, so that the grooves are mutually composed to form the stepped groove structure, which is convenient for the covering installation of the first cover plate 7 and the second cover plate 9.

[0054] To elaborate more specifically, the utility model embodiment provides an integrally embedded shield tail seal grease cavity parameter measurement device, which can solve the problem that the traditional tail shield sealing effect monitoring cannot truly feedback the real pressure and sealing effect of the shield tail seal cavity grease cavity in the shield machine. As for the integrally embedded shield tail seal grease cavity parameter measurement device, in actual use, the monitoring device is embedded in the shield tail, and the grease parameters in the cavity are detected, and the real parameter information can be directly obtained; wherein, the structural body of the monitoring device is composed of the shield tail standard block 1, the first embedded groove 2, the second embedded groove 3, the third embedded groove 4, the fourth embedded groove 5, the transition installation block 6, the first cover plate 7, the flat film measuring element 8 and the second cover plate 9; the shield tail standard block 1 is processed with embedded holes, namely the first embedded groove 2, the second embedded groove 3, the third embedded groove 4 and the fourth embedded groove 5, and the width of each groove is different, so that the first, second, third and fourth embedded grooves 5 are mutually formed into a stepped groove structure for installing the flat film measuring element The measuring element 8 is provided on the transition mounting block 6, and the flat film measuring element 8 is connected to the back of the first cover plate 7 by a threaded form, so as to realize the installation of the flat film measuring element 8, and can realize better protection in the harsh shield construction environment; and the third embedded groove 4 is provided to embed the power cable of the flat film measuring element 8; finally, the first cover plate 7 and the second cover plate 9 are respectively provided in the first embedded groove 2 and the second embedded groove 3, covering the third embedded groove 4 and the fourth embedded groove 5, and the flat film embedded element is installed in the shield tail standard block 1, and the parameters in the tail shield sealing grease cavity are monitored to obtain the real parameter information. It can be seen that the technical solution provided by the utility model, compared with the prior art, can directly obtain the real grease parameters in the shield tail sealing grease cavity, feedback the real sealing effect, and ensure the smooth progress of the shield construction.

[0055] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An integrally embedded shield tail seal grease chamber parameter measurement device, characterized in that: include: Shield tail standard block (1); A first embedded groove (2) provided on the shield tail standard block (1); A second embedded groove (3) provided on the shield tail standard block (1) and connected to the first embedded groove (2); A third embedded groove (4) arranged in the first embedded groove (2); a fourth embedded groove (5) disposed in the second embedded groove (3) and communicating with the third embedded groove (4); A transition mounting block (6) disposed in the fourth embedded groove (5); A first cover plate (7) arranged in the first embedded groove (2); a flat film measuring element (8) disposed on the back of the first cover plate (7) and connected to the transition mounting block (6); A second cover plate (9) is arranged in the second embedded groove (3).

2. The device for measuring parameters in the integrally embedded shield tail seal grease cavity according to claim 1 is characterized in that: The flat film measuring element (8) comprises: a temperature measuring element and a pressure measuring element.

3. The device for measuring parameters in the integrally embedded shield tail seal grease cavity according to claim 1 is characterized in that: The inner bottom surfaces of the first embedded groove (2) and the second embedded groove (3) are provided with threaded holes (10); The first cover plate (7) and the second cover plate (9) are provided with fasteners (11) connected to the threaded holes.

4. The device for measuring parameters in the integrally embedded shield tail seal grease cavity according to claim 3 is characterized in that: The first cover plate (7) is detachably connected to the first embedded groove (2); The second cover plate (9) is detachably connected to the second embedded groove (3).

5. The device for measuring parameters in the integrally embedded shield tail seal grease cavity according to claim 1 is characterized in that: A first sealing groove is provided on the back side of the first cover plate (7); A second sealing groove is provided on the back side of the second cover plate (9).

6. The device for measuring parameters in the integrally embedded shield tail seal grease cavity according to claim 5 is characterized in that: The integrally embedded shield tail sealing grease cavity internal parameter measuring device also includes: A first sealing member (12) disposed in the first sealing groove; A second sealing member (13) is arranged in the second sealing groove.

7. The device for measuring parameters in the integrally embedded shield tail seal grease cavity according to claim 2 is characterized in that: The first cover plate (7) is provided with a through hole (14).

8. The device for measuring parameters in the integrally embedded shield tail seal grease cavity according to claim 7 is characterized in that: The flat film measuring element (8) comprises: A measuring element body arranged on the transition mounting block (6); An element cable (15) is arranged in the third embedded groove (4) and connected to the measuring element body; One end of the element cable (15) is connected to the measuring element body, and the other end passes through the through hole.

9. The device for measuring parameters in the integrally embedded shield tail seal grease cavity according to claim 1 is characterized in that: The flat film measuring element (8) is threadedly connected to the first cover plate (7).

10. The device for measuring parameters in the integrally embedded shield tail seal grease cavity according to claim 1 is characterized in that: The first pre-embedded groove (2), the second pre-embedded groove (3), the third pre-embedded groove (4) and the fourth pre-embedded groove (5) form a stepped groove structure.