Indicator light switch with wiring harness

By designing indicator light switches with wire harness, the combined structure of pressure switch, protective cap, flexible hose and socket is used to solve the problem that the connecting wire is prone to bump during vehicle driving, the stability and safety of the wire harness are achieved, and the safety hazards in the operation of the entire vehicle are reduced.

CN222734886UActive Publication Date: 2025-04-08SHAANXI FAST GEAR CO LTD
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Patent Information

Application Number
CN202420610396.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-04-08
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

When the gearbox is installed on the whole vehicle, it is directly connected with the connecting cable. When the vehicle is driving, the connecting cable is prone to collision with other components on the chassis, which poses safety hazards.

Method used

A indicator light switch with a wiring harness is designed, including pressure switches, protective caps, flexible hoses and sockets. The wiring harness is located in the switch housing, protective caps and flexible hoses. Through the rotating connection and bending of these components, the wiring harness is protected from bumps and adjusted appropriately according to the condition of the chassis.

Benefits of technology

It effectively protects the wiring harness from bumps, ensures the stability and safety of the wiring harness during the vehicle movement, and avoids congested space on the chassis through flexible connection design, reducing safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an indicator light switch, in particular to an indicator light switch with a wiring harness, which solves the problem in the prior art that after a gearbox is installed on a whole vehicle and leaves the factory, if the gearbox is still directly connected using a connecting wire, the connecting wire will shake during vehicle driving and easily collide with other parts on the chassis. The utility model comprises a pressure switch, a pressure probe is arranged at one end of a switch shell of the pressure switch, and the switch shell is used to be connected to the gearbox; a protective cap is a right-angle elbow structure, which comprises a first protective cap split and a second protective cap split, the two are spliced ​​along an axial splicing surface to form a protective cap, and the switch shell is rotatably connected to one end of the protective cap; one end of a flexible hose is connected to the protective cap, and the other end is rotatably connected to a socket; the wiring harness is located in the switch shell, the protective cap and the flexible hose, one end of which is connected to the pressure probe, and the other end is connected to the socket.
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Description

Technical Field

[0001] The utility model relates to an indicator light switch, in particular to an indicator light switch with a wiring harness. Background Art

[0002] At present, most gearboxes are equipped with indicator switches. The function of the indicator switch is to provide electrical signals to the vehicle through the on-off function to display the corresponding gearbox working status. The gearbox generally has indicator switches that display neutral, reverse, high and low gear, power take-off status, retarder status, etc. In this way, the corresponding indicator lights on the dashboard of the cab will show whether the gearbox is in neutral, whether it is in reverse, whether the gearbox is in the high or low gear area, and whether the power take-off is in working state or off state, which helps the driver to judge the vehicle status. The gearbox is generally located in the chassis of the whole vehicle, and the layout of various system components on the chassis is intricate. When connecting the indicator switch of the whole vehicle, it often interferes with other components or is too close, which may cause safety hazards such as knocking the switch.

[0003] The Chinese invention patent with application publication number CN114509668A discloses a vehicle automatic transmission contact shift switch signal detector and its use method. The detector includes a connecting line and a tester host. One end of the connecting line is connected to the tester host, and the other end is connected to the automatic transmission contact shift switch to be tested. The method of use is: step 1, use the connecting line to access the automatic transmission contact shift switch interface; step 2, connect the test wiring plug of the connecting line to the test wiring socket; step 3, turn on the detector switch, and the detector status indicator light will light up; step 4, operate the automatic transmission contact shift switch P, R, N and D to be tested to shift gears, and the corresponding gear signal indicator light will light up, then the test result is normal; step 5, the tester host performs detection signal judgment based on the shift signal and displays the detection result in real time. The above invention uses connecting wires to avoid the various complex parts on the chassis, but it is used in the factory inspection stage, so the tester host and the transmission can be directly connected with connecting wires. When the transmission is installed on the vehicle and leaves the factory, if the transmission is still directly connected with connecting wires, the connecting wires will shake while the vehicle is driving, and it is easy to collide with other parts on the chassis. Utility Model Content

[0004] The utility model aims to solve the problem in the prior art that after the gearbox is installed on the whole vehicle and leaves the factory, if the gearbox is still directly connected with a connecting wire, the connecting wire will shake during the driving of the vehicle and easily collide with other parts on the chassis, and provide an indicator light switch with a wiring harness.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An indicator light switch with a wiring harness, characterized in that it comprises a pressure switch, a protective cap, a wiring harness, a flexible hose and a socket;

[0007] The pressure switch comprises a switch housing and a pressure probe arranged at one end of the switch housing, wherein the switch housing is used to be connected to the gearbox so that the pressure probe extends into the gearbox to detect the gearbox state;

[0008] The protective cap comprises a first protective cap split and a second protective cap split, and the first protective cap split and the second protective cap split are spliced ​​along an axial splicing surface to form a protective cap; the protective cap is a right-angle elbow structure, one end of which is rotatably connected to the switch housing, and the other end is connected to a flexible hose;

[0009] One end of the flexible hose is connected to the protective cap, and the other end is rotatably connected to the socket;

[0010] The wiring harness is located in the switch housing, the protection cap and the flexible hose, one end of which is connected to the pressure probe, and the other end is connected to the socket.

[0011] Furthermore, the switch housing includes a threaded section, a fastening section and a connecting section which are connected in sequence, and the three are coaxial and integrally arranged; the pressure probe is arranged on the outer end face of the threaded section, and the outer surface of the threaded section is provided with a thread that matches the threaded hole of the gearbox; the outer wall of the fastening section is a regular hexagonal structure; a first external convex ring is arranged on the outer wall of the connecting section, and a first ring groove is opened on the inner wall of one end of the protective cap that is rotatably connected to the switch housing, and the first external convex ring is located in the first ring groove.

[0012] Furthermore, the threaded section and the fastening section are connected by a transition section, and the transition section includes a small diameter section connected to the threaded section and a large diameter section connected to the fastening section; definition: the outer diameter of the threaded section is R1, the outer diameter of the small diameter section is R2, the outer diameter of the large diameter section is R3, and the inscribed circle diameter of the fastening section is R4, then: R2<R1<R3, R4>R3. By setting the transition section, the external thread processing of the threaded section and the dimensional chain design of the entire switch housing can be facilitated.

[0013] Furthermore, a wiring harness clip is provided at one end of the flexible hose connected to the socket, and the wiring harness clip includes a first wiring harness clip split and a second wiring harness clip split, and the first wiring harness clip split and the second wiring harness clip split are spliced ​​along an axial splicing surface to form the wiring harness clip; a second annular groove is provided on the inner wall of the wiring harness clip, and a second external convex ring is provided on the outer wall of the socket, and the second external convex ring is located in the second annular groove.

[0014] Furthermore, an abutment ring is axially arranged on the second outer convex ring, the top end surface of the abutment ring abuts against the inner side wall of the second annular groove, and the outer end surface of the second outer convex ring abuts against the outer side wall of the second annular groove.

[0015] Furthermore, a sealing ring is sleeved on the outer wall of the abutting ring, the top end surface of the sealing ring abuts against the inner side wall of the second ring groove, and the bottom end surface abuts against the inner end surface of the second outer convex ring.

[0016] Furthermore, the socket is an AMP type socket.

[0017] Furthermore, the first protective cap split body and the second protective cap split body are respectively provided with a connecting ear, and the two connecting ears are arranged corresponding to each other at the splicing connection between the first protective cap split body and the second protective cap split body, and are both provided with connecting holes and connected by a connecting piece.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] (1) The utility model provides an indicator light switch with a wiring harness, which includes a pressure switch. The pressure switch includes a switch housing and a pressure probe. The pressure probe is used to detect the state of the gearbox. The switch housing is rotatably connected to one end of a protective cap of a right-angle elbow structure. The other end of the protective cap is connected to a flexible hose. The other end of the flexible hose is rotatably connected to a socket. The wiring harness is located in the switch housing, the protective cap and the flexible hose. One end of the wiring harness is connected to the pressure probe and the other end is connected to the socket. In this way, the electrical signal of the pressure probe can be transmitted to the socket through the wiring harness, and then transmitted to the whole vehicle through the socket. The wiring harness is protected by the switch housing, the protective cap and the flexible hose. Even if the whole vehicle shakes during movement, the wiring harness will not be damaged. Moreover, the protective cap and the switch housing, as well as the flexible hose and the socket, are all rotatably connected. The protective cap can be rotated according to the condition of the chassis, and the flexible hose can also be bent according to the condition of the chassis. The two can cooperate to avoid congested space on the chassis.

[0020] (2) The utility model provides an indicator light switch with a wiring harness, in which the outer wall of the switch housing fastening section is a regular hexagonal structure. Thus, when the threaded section is screwed into the threaded hole of the gearbox, the entire switch housing can be rotated with the help of a wrench and the fastening section, which is more convenient and labor-saving. If the pressure switch has assembly accuracy requirements, the ordinary wrench can be replaced with a torque wrench to achieve fixed torque assembly.

[0021] (3) The utility model provides an indicator light switch with a wiring harness in which the protective cap adopts a split structure. With this arrangement, the protective cap and the switch housing can be rotatably connected by the cooperation of the first ring groove on the protective cap and the first outer convex ring on the connecting section. The structure is simple, and when one of the first protective cap split and the second protective cap split is damaged, the corresponding component can be replaced without the need for overall replacement, thereby saving costs.

[0022] (4) The utility model provides a wiring harness clamp in an indicator light switch with a wiring harness, which adopts a split structure. The second ring groove on the inner wall of the wiring harness clamp cooperates with the second outer convex ring on the outer wall of the socket to realize the rotational connection between the flexible hose and the socket, and the structure is simple. The socket is rotatably connected to the wiring harness clamp, and the wiring harness clamp can be split into two parts and then spliced ​​together along the axial splicing surface, so that different types of sockets can be replaced according to actual conditions to meet the needs of the entire vehicle. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a front view of an embodiment of an indicator light switch with a wiring harness of the utility model;

[0024] Figure 2 for Figure 1 Left view of

[0025] Figure 3 for Figure 1 A partial cross-sectional view of

[0026] Figure 4 This is a schematic diagram of the connection between the switch housing and the protective cap in the embodiment of the utility model;

[0027] Figure 5 for Figure 3 Partial magnification Figure 1 ;

[0028] Figure 6 for Figure 3 Partial magnification Figure 2 ;

[0029] Figure 7 It is a schematic diagram of the connection between the socket and the wiring harness clip in the embodiment of the utility model.

[0030] The following are the descriptions of the reference numerals:

[0031] 1-pressure probe, 2-threaded section, 3-transition section, 4-fastening section, 5-connecting section, 51-first outer convex ring; 6-protective cap, 61-first protective cap split, 62-second protective cap split, 63-first ring groove; 7-wiring harness, 8-flexible hose, 9-socket, 91-second outer convex ring, 92-abutment ring; 10-wiring harness clip, 101-first wiring harness clip split, 102-second wiring harness clip split, 103-second ring groove; 11-sealing ring. DETAILED DESCRIPTION

[0032] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0033] Reference Figure 1-Figure 7The utility model provides an indicator light switch with a wiring harness, which includes a pressure switch, a protective cap 6, a wiring harness 7, a flexible hose 8 and a socket 9, wherein the pressure switch includes two parts, namely, a pressure probe 1 for detecting the state of a gearbox and a switch housing. In order to facilitate the connection of the pressure switch to the gearbox, the switch housing includes a threaded section 2, a transition section 3, a fastening section 4 and a connecting section 5 which are connected in sequence. The four are coaxial and integrally arranged. The pressure probe 1 is arranged on the outer end surface of the threaded section 2, and the outer surface of the threaded section 2 is provided with a thread that matches the threaded hole on the gearbox, so that the entire pressure switch can be connected and fixed to the gearbox through the threaded section. When the switch housing is connected to the gearbox through the threaded section 2, the pressure probe 1 can be inserted into the gearbox to detect the state of the gearbox.

[0034] The transition section 3 includes a large diameter section and a small diameter section, wherein the small diameter section is connected to the threaded section 2, and the large diameter section is connected to the fastening section 4. The outer wall of the fastening section 4 is a regular hexagonal structure, and is defined as follows: the outer diameter of the threaded section is R1, the outer diameter of the small diameter section is R2, the outer diameter of the large diameter section is R3, and the diameter of the inscribed circle of the fastening section is R4, then: R2<R1<R3, R4>R3. By setting the transition section 3, it is more convenient to process the external thread of the threaded section and design the dimension chain of the entire switch housing. The fastening section 4 with a regular hexagonal structure is more convenient to cooperate with a wrench to rotate the entire switch housing, so as to achieve the effect of more conveniently screwing the threaded section 2 into the threaded hole of the gearbox. If the entire pressure switch has assembly accuracy requirements, the ordinary wrench can be replaced with a torque wrench to achieve fixed torque assembly of the entire pressure switch.

[0035] In order to rotatably connect the pressure switch and the protective cap 6 together without affecting the rotation of the pressure switch, the protective cap 6 adopts a split design, which includes a first protective cap split 61 and a second protective cap split 62, which are spliced ​​along the axial splicing surface to form the protective cap 6, and the first protective cap split 61 and the second protective cap split 62 are respectively provided with a connecting ear, and the two connecting ears are arranged corresponding to each other at the splicing connection of the first protective cap split 61 and the second protective cap split 62, and are both provided with connecting holes, and are connected by a connecting member, which can be a bolt, etc. The entire protective cap 6 is a right-angle elbow structure, one end of which is rotatably connected to the switch housing, and the other end is connected to the flexible hose 8, and a first annular groove 63 is provided on the inner wall of the end rotatably connected to the switch housing, and a first outer convex ring 51 is provided on the outer wall of the connecting section 5 of the switch housing, and the first outer convex ring 51 is located in the first annular groove 63, so that the pressure switch and the protective cap 6 are rotatably connected together through the cooperation of the first outer convex ring 51 and the first annular groove 63, which has a simple structure and is easy to operate.

[0036] One end of the flexible hose 8 is connected to the protective cap 6, and the other end is provided with a wiring harness clip 10. In order to realize the rotational connection between the wiring harness clip 10 and the socket 9, the wiring harness clip 10 also adopts a split structure, which includes a first wiring harness clip split 101 and a second wiring harness clip split 102, and the two are spliced ​​along the axial splicing surface to form the wiring harness clip 10. A second annular groove 103 is provided on the inner wall of the wiring harness clip 10, and a second outer convex ring 91 is provided on the outer wall of the socket 9, and the second outer convex ring 91 is located in the second annular groove 103. In order to prevent dust and the like from entering the flexible hose 8 and affecting the transmission of electrical signals, an abutment ring 92 is axially provided on the second outer convex ring 91, and the top end surface of the abutment ring 92 abuts against the inner side wall of the second annular groove 103, and the outer end surface of the second outer convex ring 91 abuts against the outer side wall of the second annular groove 103, thereby preventing dust from entering the flexible hose 8 from the second annular groove 103. In order to further enhance the sealing effect, a sealing ring 11 is sleeved on the outer wall of the abutment ring 92, and the top end surface of the sealing ring 11 abuts against the inner side wall of the second annular groove 103, and the bottom end surface abuts against the inner end surface of the second outer convex ring 91.

[0037] In this embodiment, the wiring harness 7 is located inside the switch housing, the protective cap 6 and the flexible hose 8. One end of the wiring harness 7 is connected to the pressure probe 1, and the other end is connected to the socket 9. In this way, the electrical signal generated by the pressure probe 1 is transmitted to the socket 9 through the wiring harness 7, and finally transmitted to the vehicle indicator light through the socket 9. The driver can then judge the gearbox status based on the indicator light.

[0038] In this embodiment, the socket 9 adopts an amp type socket. If the whole vehicle requires other types of sockets 9 for electrical signal transmission, because the socket 9 is rotatably connected to the wiring harness clip 10, and the wiring harness clip 10 can be split into two parts and then spliced ​​together along the axial splicing surface, different types of sockets 9 can be replaced according to actual conditions to meet the needs of the whole vehicle.

[0039] When in use, first use a wrench to cooperate with the fastening section 4 of the switch housing to connect the pressure switch to the gearbox, then split the protective cap 6 into two parts, connect the pressure probe 1 to one end of the wiring harness 7, then place the first outer convex ring 51 in the first ring groove 63, and then splice the first protective cap split 61 and the second protective cap split 62 in the horizontal direction; next, split the wiring harness clip 10 into two parts, connect the other end of the wiring harness 7 to the socket 9, and then place the second outer convex ring 91 in the second ring groove 103, and then splice the first wiring harness clip split 101 and the second wiring harness clip split 102. At this time, if there is a crowded part on the chassis, it can be avoided by rotating the switch housing and bending the flexible hose 8. In this way, during the driving of the whole vehicle, even if a bump occurs, the switch housing, the protective cap 6 and the flexible hose 8 can provide protection for the wiring harness 7.

[0040] The embodiments described above are merely descriptions of the specific implementation methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. An indicator light switch with a wiring harness, characterized in that: It comprises a pressure switch, a protective cap (6), a wiring harness (7), a flexible hose (8) and a socket (9); The pressure switch comprises a switch housing and a pressure probe (1) arranged at one end of the switch housing, wherein the switch housing is used to be connected to a gearbox so that the pressure probe (1) extends into the gearbox to detect the gearbox state; The protective cap (6) comprises a first protective cap split body (61) and a second protective cap split body (62), and the first protective cap split body (61) and the second protective cap split body (62) are spliced ​​along an axial splicing surface to form the protective cap (6); the protective cap (6) is a right-angle elbow structure, one end of which is rotatably connected to the switch housing, and the other end is connected to the flexible hose (8); One end of the flexible hose (8) is connected to the protective cap (6), and the other end is rotatably connected to the socket (9); The wiring harness (7) is located inside the switch housing, the protective cap (6) and the flexible hose (8), one end of which is connected to the pressure probe (1) and the other end of which is connected to the socket (9).

2. The indicator light switch with wiring harness according to claim 1, characterized in that: The switch housing comprises a threaded section (2), a fastening section (4) and a connecting section (5) which are connected in sequence, and the three are coaxial and integrally arranged; the pressure probe (1) is arranged on the outer end surface of the threaded section (2), and the outer surface of the threaded section (2) is provided with a thread that matches the threaded hole of the gearbox; the outer wall of the fastening section (4) is a regular hexagonal structure; a first outer convex ring (51) is arranged on the outer wall of the connecting section (5), and a first annular groove (63) is opened on the inner wall of one end of the protective cap (6) which is rotatably connected to the switch housing, and the first outer convex ring (51) is located in the first annular groove (63).

3. The indicator light switch with wiring harness according to claim 2, characterized in that: The threaded section (2) is connected to the fastening section (4) via a transition section (3), and the transition section (3) comprises a small diameter section connected to the threaded section (2) and a large diameter section connected to the fastening section (4); it is defined that: the outer diameter of the threaded section (2) is R1, the outer diameter of the small diameter section is R2, the outer diameter of the large diameter section is R3, and the diameter of the inscribed circle of the fastening section (4) is R4, then: R2<R1<R3, R4>R3.

4. The indicator light switch with wiring harness according to any one of claims 1 to 3, characterized in that: A wiring harness clip (10) is provided at one end of the flexible hose (8) connected to the socket (9), and the wiring harness clip (10) comprises a first wiring harness clip split body (101) and a second wiring harness clip split body (102), and the first wiring harness clip split body (101) and the second wiring harness clip split body (102) are spliced ​​along an axial splicing surface to form the wiring harness clip (10); a second annular groove (103) is provided on the inner wall of the wiring harness clip (10), and a second outer convex ring (91) is provided on the outer wall of the socket (9), and the second outer convex ring (91) is located in the second annular groove (103).

5. The indicator light switch with wiring harness according to claim 4, characterized in that: An abutment ring (92) is axially arranged on the second outer convex ring (91), the top end surface of the abutment ring (92) abuts against the inner wall of the second annular groove (103), and the outer end surface of the second outer convex ring (91) abuts against the outer wall of the second annular groove (103).

6. The indicator light switch with wiring harness according to claim 5, characterized in that: A sealing ring (11) is sleeved on the outer wall of the abutting ring (92), the top end surface of the sealing ring (11) abuts against the inner wall of the second annular groove (103), and the bottom end surface abuts against the inner end surface of the second outer convex ring (91).

7. The indicator light switch with wiring harness according to claim 6, characterized in that: The socket (9) is an amp type socket.

8. The indicator light switch with wiring harness according to claim 1, characterized in that: The first protective cap split body (61) and the second protective cap split body (62) are respectively provided with a connecting ear, and the two connecting ears are arranged corresponding to each other at the splicing connection between the first protective cap split body (61) and the second protective cap split body (62), and are both provided with connecting holes and connected by a connecting piece.

Citation Information

Patent Citations

  • Contact-type gear switch signal detector for automotive automatic transmission and use method of contact-type gear switch signal detector

    CN114509668A