An integrated roof-tile photovoltaic module
By designing integrated roof tile photovoltaic modules, using the combination of frame and installation components, the problems of complex installation and high maintenance costs of traditional photovoltaic power generation modules are solved, and flexible fixation and overall disassembly are achieved, reducing material costs and workload.
Patent Information
- Application Number
- CN202421216372.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-30
AI Technical Summary
When installing photovoltaic power generation components in traditional steel structure color steel tile factory roofs, there are many types of materials, high costs, complex installation, and large-scale dismantling of components during maintenance, which increases workload and maintenance costs.
An integrated roof tile photovoltaic module is designed, including a frame and installation component. The bottom end of the frame is fixed and equipped with an L-shaped structure. The surface is covered with suede tempered glass and a solar cell is provided in the middle. The installation component realizes flexible fixing and overall disassembly between the frame and the roof through adjustment bolts, telescopic rods, ball heads and feet.
It realizes flexible fixing and overall disassembly of the photovoltaic frame and roof, reducing material costs and installation complexity, while reducing maintenance costs and workload.
Smart Images

Figure CN222736062U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaics, in particular to an integrated roof tile type photovoltaic assembly. Background Art
[0002] Laying traditional colored steel tiles on the roof of steel structure factory increases the construction cost of the factory. When using traditional photovoltaic power generation brackets to install photovoltaic power generation components on the roof of traditional steel structure colored steel tile factory, aluminum alloy clamps, aluminum alloy guide rails, aluminum alloy middle pressure blocks, aluminum alloy side pressure blocks, screws, nuts and other materials are required, resulting in defects such as a wide variety of materials, high material costs, complex and time-consuming installation procedures, and high construction costs.
[0003] The service life of the roof of a traditional steel structure colored steel tile factory building is relatively short, and it will rust, break, leak, etc. during use. After installing photovoltaic power generation components on the roof of a traditional steel structure colored steel tile factory building, if the roof needs to be repaired, it is necessary to first remove the photovoltaic power generation components on the roof on a large scale, and then reinstall the photovoltaic power generation components after the roof is repaired. When the photovoltaic power generation components are removed in large quantities, they will be damaged, and the workload will also increase, and the maintenance cost will also increase.
[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and an integrated roof tile photovoltaic module is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide an integrated roof-tile photovoltaic assembly to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated roof-tile photovoltaic module, comprising a frame and a mounting assembly, an L-shaped drainage channel is fixedly installed at the bottom end of the frame, and the surface of the frame is covered with velvet tempered glass, a solar cell is provided in the middle of the frame, and EVA film is adhered to the upper and lower ends of the solar cell, the top of the solar cell is connected to an inverter, and the inverter is externally connected to an output harness, and the mounting assembly is fixedly connected to the upper and lower ends of the bottom of the frame.
[0007] Furthermore, the installation assembly includes a foot and a sleeve, the root of the foot is fixedly connected to the upper and lower ends of the bottom of the frame, and the sleeve is fixedly installed inside the foot.
[0008] Furthermore, the mounting assembly also includes an adjusting bolt and a telescopic rod. The adjusting bolt is threadedly connected to the side surface of the sleeve, and the telescopic rod is slidably fitted inside the sleeve.
[0009] Furthermore, the mounting assembly also includes a ball head and a support foot. The end of the telescopic rod is integrally fixed with a ball head, and the outside of the ball head is provided with a support foot.
[0010] Furthermore, the installation assembly also includes ear plates and fixing bolts. The ear plates are integrally fixed to both sides of the bottom of the support foot, and the ear plates are fixed to the roof through fixing bolts.
[0011] Furthermore, the mounting assembly also includes a spring sheet array, and the spring sheet array is fixedly mounted on the bottom end of the inner part of the support leg, and the spring sheet array consists of spring sheets with open tops at four locations.
[0012] Furthermore, the mounting assembly also includes an outer conical surface, the outer side of the spring sheet array is provided with an outer conical surface, and the outer conical surface is an inclined slope structure.
[0013] Furthermore, the mounting assembly also includes a rotary handle and an inner conical surface. The top opening of the support leg is threadedly connected to the rotary handle, and the bottom end of the rotary handle is provided with an inner conical surface that matches the outer conical surface.
[0014] Furthermore, the mounting assembly also includes a middle hole, and the middle hole is opened through the middle of the rotating handle, and the middle hole is slidably matched with the telescopic rod, and the hole diameter of the middle hole is smaller than the diameter of the ball head.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1. When the utility model is in use, the extension length of the telescopic rod in the sleeve can be adjusted by fixing the bolts. At the same time, the bottom feet around the bottom of the frame can adjust the inclination angle by rotating the end ball head in the support foot, and then fix it by turning the handle, so that the photovoltaic frame of the application can fit the inclination angle of the roof, which will not damage the beauty of the building and can be assembled at will with different roof types;
[0017] 2. When the utility model is in use, the bottom end of the frame is suspended, and the frame body is fixed to the roof only by the mounting components around the bottom. When the roof of the building needs to be inspected, the photovoltaic frame can be disassembled and assembled as a whole, which reduces the workload and the maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall external structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the overall internal structure of the utility model;
[0020] Figure 3 For this utility model Figure 2 Enlarged structural diagram at A in the middle.
[0021] In the figure: 1. frame; 2. drainage channel; 3. velvet tempered glass; 4. solar cell; 5. EVA film; 6. inverter; 7. output wiring harness; 8. installation assembly; 801. base; 802. sleeve; 803. adjustment bolt; 804. telescopic rod; 805. ball head; 806. support foot; 807. ear plate; 808. fixing bolt; 809. spring array; 810. outer cone; 811. rotary handle; 812. inner cone; 813. center hole. DETAILED DESCRIPTION
[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0023] like Figure 1 to Figure 2 As shown, an integrated roof-tile photovoltaic assembly includes a frame 1 and a mounting assembly 8. An L-shaped drainage channel 2 is fixedly mounted at the bottom of the frame 1, and the surface of the frame 1 is covered with velvet tempered glass 3. A solar cell 4 is arranged in the middle of the frame 1, and EVA films 5 are attached to the upper and lower ends of the solar cell 4. An inverter 6 is connected to the top of the solar cell 4, and the inverter 6 is externally connected to an output harness 7. The bottom of the frame 1 is suspended, and the frame 1 body is only fixed to the roof through the mounting assembly 8 around the bottom. When the building roof needs to be inspected, the photovoltaic frame 1 can be disassembled and assembled as a whole, which reduces the workload and the maintenance cost. The mounting assembly 8 is fixed to the upper and lower ends of the bottom of the frame 1.
[0024] like Figure 2 and Figure 3As shown, the mounting assembly 8 includes a foot 801 and a sleeve 802. The foot 801 is fixedly connected to the upper and lower ends of the bottom of the frame 1 at its root, and the sleeve 802 is fixedly installed inside the foot 801. The mounting assembly 8 also includes an adjusting bolt 803 and a telescopic rod 804. The adjusting bolt 803 is threadedly connected to the side of the sleeve 802, and the telescopic rod 804 is slidably matched inside the sleeve 802. The mounting assembly 8 also includes a ball head 805 and a foot 806. The end of the telescopic rod 804 is fixed with a ball head 805 in an integrated manner, and the ball head The outer part of the support leg 805 is provided with a support leg 806, and the installation component 8 also includes an ear plate 807 and a fixing bolt 808. The ear plates 807 are fixed integrally on both sides of the bottom of the support leg 806, and the ear plates 807 are fixed to the roof through the fixing bolts 808. The installation component 8 also includes a spring array 809. The spring array 809 is fixedly installed at the bottom end of the support leg 806, and the spring array 809 is composed of springs with four open tops. The installation component 8 also includes an outer cone surface 810, and the outer side of the spring array 809 is provided with an outer cone surface 810. 0, and the outer conical surface 810 is an inclined inclined surface structure, the mounting assembly 8 also includes a handle 811 and an inner conical surface 812, the top opening of the support foot 806 is threadedly connected with the handle 811, and the bottom of the handle 811 is provided with an inner conical surface 812 matching the outer conical surface 810, the mounting assembly 8 also includes a middle hole 813, the middle part of the handle 811 is penetrated by the middle hole 813, and the middle hole 813 is slidably matched with the telescopic rod 804, and the diameter of the middle hole 813 is smaller than the diameter of the ball head 805, and the telescopic rod 804 can be adjusted by fixing the bolt 808. The retracted rod 804 is located in the extended length of the sleeve 802. At the same time, the base feet 801 around the bottom of the frame 1 can adjust the inclination angle by rotating the end ball head 805 located in the support foot 806, and then by rotating the handle 811, the ball head 805 is clamped and fixed with the cooperation of the inner cone surface 812 at the bottom of the handle 811 and the outer cone surface 810 of the spring array 809, so that the photovoltaic frame 1 of the present application can be fitted with the inclination angle of the roof, which will not damage the beauty of the building and can be assembled at will in accordance with different roof types.
[0025] Working principle: When using this integrated roof tile type photovoltaic module, the extension length of the telescopic rod 804 in the sleeve 802 can be adjusted by fixing the bolt 808. At the same time, the foot 801 around the bottom of the frame 1 can adjust the inclination angle by rotating the end ball head 805 in the support foot 806. Then, by turning the handle 811, the ball head 805 is clamped and fixed with the cooperation of the inner cone surface 812 at the bottom of the handle 811 and the outer cone surface 810 of the spring array 809. The photovoltaic frame 1 of the present application can be fitted with the inclination angle of the roof without destroying the beauty of the building. It can also be assembled at will according to different roof types. When in use, the bottom end of the frame 1 is suspended, and the frame 1 body is only fixed to the roof through the mounting components 8 around the bottom. When the roof of the building needs to be inspected, the photovoltaic frame 1 can be disassembled and assembled as a whole, which reduces the workload and the maintenance cost.
[0026] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. An integrated roof-tile photovoltaic module, characterized in that: The invention comprises a frame (1) and a mounting assembly (8), wherein an L-shaped drainage channel (2) is fixedly mounted at the bottom end of the frame (1), and the surface of the frame (1) is covered with velvet tempered glass (3), a solar cell (4) is arranged in the middle of the frame (1), and upper and lower ends of the solar cell (4) are bonded with EVA adhesive films (5), the top end of the solar cell (4) is connected to an inverter (6), and the inverter (6) is externally connected to an output wiring harness (7), and the mounting assembly (8) is fixedly connected to the upper and lower ends of the bottom of the frame (1).
2. The integrated roof tile photovoltaic module according to claim 1, characterized in that: The mounting assembly (8) comprises a base (801) and a sleeve (802); the base of the base (801) is fixedly connected to the upper and lower ends of the bottom of the frame (1), and the sleeve (802) is fixedly installed inside the base (801).
3. The integrated roof tile photovoltaic module according to claim 2, characterized in that: The mounting assembly (8) further comprises an adjusting bolt (803) and a telescopic rod (804); the adjusting bolt (803) is threadedly connected to the side surface of the sleeve (802), and the telescopic rod (804) is slidably fitted inside the sleeve (802).
4. The integrated roof tile photovoltaic module according to claim 3, characterized in that: The mounting assembly (8) further comprises a ball head (805) and a support foot (806); the ball head (805) is integrally fixed to the end of the telescopic rod (804), and the support foot (806) is arranged outside the ball head (805).
5. The integrated roof-tile photovoltaic module according to claim 4, characterized in that: The mounting assembly (8) further comprises ear plates (807) and fixing bolts (808); the ear plates (807) are integrally fixed to both sides of the bottom of the support foot (806), and the ear plates (807) are fixed to the roof via fixing bolts (808).
6. The integrated roof tile photovoltaic module according to claim 4, characterized in that: The mounting assembly (8) further comprises a spring sheet array (809), the spring sheet array (809) being fixedly mounted at the bottom end of the inner part of the support foot (806), and the spring sheet array (809) is composed of spring sheets with open tops at four locations.
7. The integrated roof tile photovoltaic module according to claim 6, characterized in that: The mounting assembly (8) further comprises an outer conical surface (810), the outer side of the spring sheet array (809) is provided with the outer conical surface (810), and the outer conical surface (810) is in an inclined slope structure.
8. The integrated roof-tile photovoltaic module according to claim 4, characterized in that: The mounting assembly (8) further comprises a rotary handle (811) and an inner conical surface (812); the top opening of the support foot (806) is threadedly connected to the rotary handle (811), and the bottom end of the rotary handle (811) is provided with an inner conical surface (812) matching the outer conical surface (810).
9. The integrated roof-tile photovoltaic module according to claim 8, characterized in that: The mounting assembly (8) further comprises a middle hole (813), the middle portion of the rotary handle (811) is provided with a middle hole (813), the middle hole (813) is slidably matched with the telescopic rod (804), and the diameter of the middle hole (813) is smaller than the diameter of the ball head (805).