Gluten slice forming machine

By designing a gluten sheet molding machine using cylindrical bags and lifting roller pressing devices, the problems of low efficiency and gluten leakage in existing equipment are solved, and efficient and low-waste gluten sheet molding is achieved.

CN222737178UActive Publication Date: 2025-04-11ZHENGZHOU YUXIANG FOOD DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202421586006.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-04-11
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing gluten sheet molding equipment is extremely efficient, and gluten sheets are prone to leak and leak out of the pressure plate, causing pollution and waste.

Method used

A gluten sheet molding machine was designed, which was loaded with bulb bags, and the gluten embryo was tableted with a lifting roller pressing device to ensure that the processing volume was large and that gluten leakage was not prone to occur.

Benefits of technology

It realizes efficient gluten sheet molding, reduces waste and pollution of gluten sheets, and meets the processing requirements of gluten sheets of various thicknesses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gluten slice forming machine which comprises a machine frame, a conveyor, a lifting rolling device and a cylindrical bag, the conveyor and the lifting rolling device are both installed on the machine frame, the machine frame is provided with a table top located below the upper belt face of the conveyor, the table top is arranged opposite to the working end of the lifting rolling device, and the cylindrical bag is arranged on the machine frame. And the barrel-shaped bag is loaded with the gluten blank and is placed on the upper belt surface of the conveyor. According to the gluten sheet forming machine, the barrel-shaped bag is filled in a gluten blank, so that the processing amount is large, and the problem of gluten leakage in the gluten sheet forming process is solved. In addition, the machine adopts the lifting rolling device to perform tabletting forming on gluten blanks, so that the rolling area is large, and the area of gluten slices processed at a time is large; 2, the height can be adjusted, and the processing requirements of gluten slices with various thicknesses are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of gluten slice forming equipment, in particular to a gluten slice forming machine. Background Art

[0002] Gluten slices are used in many foods, such as spicy soup, spicy strips, and stir-fried dishes. Nowadays, gluten slices are mostly pressed from gluten powder and water. Currently, there are two ways to form gluten slices: manual and machine. In industrial production, they have been gradually eliminated, and machine production has become the mainstream. However, many gluten slice forming machines on the market are now platen extruders, which place small pieces of gluten embryos between two discs and form them through hydraulic extrusion. This equipment and processing method are extremely inefficient, and the gluten slices are easily squeezed out of the platen, causing pollution and waste. Utility Model Content

[0003] The utility model aims to provide a gluten sheet forming machine to solve the problems that the existing gluten sheet forming equipment has extremely low efficiency and the gluten sheets are easily squeezed out of the pressing plate, causing pollution and waste.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0005] A gluten sheet forming machine comprises a frame, a conveyor, a lifting roller pressing device and a cylindrical bag, wherein the conveyor and the lifting roller pressing device are both installed on the frame, and the frame is provided with a table located below the upper belt surface of the conveyor, and the table is arranged opposite to the working end of the lifting roller pressing device, and the cylindrical bag is loaded with gluten embryos and placed on the upper belt surface of the conveyor.

[0006] A further technical solution is: the lifting and rolling device includes a height adjusting mechanism, a first cylinder, a lifting plate and a rolling mechanism, the height adjusting mechanism is symmetrically installed on the table top, the lifting plate is installed on the lifting end of the height adjusting mechanism through the first cylinder, and the rolling mechanism is installed on the lower surface of the lifting plate and is arranged parallel to the table top.

[0007] A further technical solution is: the height adjustment mechanism includes a slot plate, a slide seat and a screw, the slot plate is installed on the outer side of the table top, the slide seat is slidably installed in the slot plate, the screw rod is installed at the bottom of the slot plate through a threaded structure, and the top of the screw rod is rotatably connected to the slide seat, and the first cylinder is vertically installed on the slide seat.

[0008] A further technical solution is: the rolling mechanism includes a guide rail, a motor and a roller, the guide rail is symmetrically installed on the lower surface of the lifting plate, both ends of the roller are rollingly installed in the guide rail, the motor is installed on the guide rail, and the motor is connected to one end of the roller through a chain sprocket structure.

[0009] A further technical solution is: a proximity sensor is arranged on the guide rail.

[0010] A further technical solution is: an anti-skid cloth is provided on the lower surface of the rolling mechanism, and the anti-skid cloth covers the rotating roller.

[0011] A further technical solution is that two ends of the anti-slip cloth are connected to the guide rails via springs.

[0012] A further technical solution is: two second cylinders located at both ends of the lifting roller pressing device are symmetrically arranged on the table, and the power output end of the second cylinder is arranged downward and is installed with a pressure plate.

[0013] Compared with the prior art, the present invention can achieve at least one of the following beneficial effects:

[0014] The utility model provides a gluten sheet forming machine, which uses a cylindrical bag to hold gluten embryos, firstly, the processing volume is extremely large, and secondly, there is no need to worry about the problem of gluten leakage during the gluten sheet forming process. In addition, the machine uses a lifting roller pressing device to press and form the gluten embryos, firstly, the roller pressing area is large, and a large area of ​​gluten sheets can be processed at one time; secondly, the height can be adjusted to meet the processing requirements of gluten slices of various thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model is a structural schematic diagram of a gluten sheet forming machine.

[0016] Figure 2 For this utility model Figure 1 Schematic diagram of the structure of the middle roller pressing mechanism.

[0017] Figure 3 For this utility model Figure 1 Schematic diagram of the structure of the anti-slip cloth.

[0018] Figure numerals: 1. frame; 2. conveyor; 3. lifting and rolling device; 4. tubular bag; 5. table; 6. height adjustment mechanism; 7. first cylinder; 8. lifting plate; 9. rolling mechanism; 10. groove plate; 11. slide seat; 12. screw; 13. guide rail; 14. motor; 15. roller; 16. proximity sensor; 17. anti-slip cloth; 18. spring; 19. second cylinder; 20. pressure plate. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0021] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features thereof may be combined with each other.

[0022] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0023] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Embodiment 1:

[0026] In this embodiment, Figure 1 As shown, a gluten sheet forming machine includes a frame 1, a conveyor 2, a lifting roller pressing device 3 and a cylindrical bag 4. The conveyor 2 and the lifting roller pressing device 3 are both installed on the frame 1. The frame 1 is provided with a table 5 located below the upper belt surface of the conveyor 2. The table 5 is arranged opposite to the working end of the lifting roller pressing device 3. The cylindrical bag 4 is loaded with gluten embryos and is placed on the upper belt surface of the conveyor 2.

[0027] The gluten embryo is placed in the cylindrical bag 4, and the conveyor 2 (belt conveyor) brings the gluten embryo and the cylindrical bag 4 to the station of the lifting roller pressing device 3, that is, it is located directly below the lifting roller pressing device 3. According to the thickness of the gluten sheet to be processed, the lifting roller pressing device 3 is lowered and adjusted to the height, and the cylindrical bag 4 and the gluten embryo therein are rolled. The gluten sheet forming machine has the advantages of large processing capacity and no need to worry about gluten leakage during the gluten sheet forming process. In addition, the machine uses a lifting roller pressing device to press the gluten embryo into sheets. First, the rolling area is large, and the area of ​​gluten sheets processed at one time is large; second, the height can be adjusted to meet the processing requirements of gluten sheets of various thicknesses.

[0028] Embodiment 2:

[0029] On the basis of the above embodiments, this embodiment shows that the lifting and rolling device 3 includes a height adjusting mechanism 6, a first cylinder 7, a lifting plate 8 and a rolling mechanism 9. The height adjusting mechanism 6 is symmetrically installed on the table 5. The lifting plate 8 is installed on the lifting end of the height adjusting mechanism 6 through the first cylinder 7. The rolling mechanism 9 is installed on the lower surface of the lifting plate 8 and is arranged parallel to the table 5.

[0030] The height adjustment mechanism 6 can control the height of the lifting plate 8 and the rolling mechanism 9 relative to the table 5, thereby controlling the thickness of the rolled gluten sheet.

[0031] Embodiment three:

[0032] On the basis of the above embodiments, the present embodiment shows that the height adjustment mechanism 6 includes a slot plate 10, a slide seat 11 and a screw rod 12. The slot plate 10 is installed on the outer side of the table top 5. The slide seat 11 is slidably installed in the slot plate 10. The screw rod 12 is installed at the bottom of the slot plate 10 through a threaded structure, and the top of the screw rod 12 is rotatably connected to the slide seat 11. The first cylinder 7 is vertically installed on the slide seat 11 upward.

[0033] The employee moves the slide 11 up and down on the groove plate 10 through the screw 12, thereby controlling the height of the lifting plate 8 and the rolling mechanism 9 relative to the table 5, and then controlling the thickness of the rolled gluten sheet.

[0034] Embodiment 4:

[0035] Based on the above embodiments, this embodiment Figure 2As shown, the rolling mechanism 9 includes a guide rail 13, a motor 14 and a roller 15. The guide rail 13 is symmetrically installed on the lower surface of the lifting plate 8. Both ends of the roller 15 are rollingly installed in the guide rail 13. The motor 14 is installed on the guide rail 13, and the motor 14 is connected to one end of the roller 15 through a chain sprocket structure.

[0036] The motor 14 rotates with the chain on the guide rail 13, and the sprocket at one end of the roller 15 engages with the chain, that is, the roller 15 is driven to move back and forth while rotating, and the requirement of rolling the gluten sheet has been reached.

[0037] Preferably, a proximity sensor 16 is provided on the guide rail 13 .

[0038] Two proximity sensors 16 can sense the position of the sprocket, and with the help of an industrial PLC controller, control the forward and reverse rotation of the motor 14, so that the roller 15 can roll back and forth within a certain range, thereby controlling the rolling pressure and length of the gluten sheet.

[0039] Embodiment five:

[0040] Based on the above embodiments, this embodiment Figure 3 As shown, the lower surface of the rolling mechanism 9 is provided with an anti-skid cloth 17 , and the anti-skid cloth 17 covers the rotating roller 15 .

[0041] The anti-slip cloth 17 is designed to generate greater friction with the tubular bag 4 (generally a food-grade plastic bag) to prevent the roller 15 from pushing the tubular bag 4 and the gluten embryo therein to move when rolling.

[0042] Preferably, both ends of the anti-slip cloth 17 are connected to the guide rail 13 via springs 18 .

[0043] The spring 18 provides a certain elasticity, and the anti-skid cloth 17 can be stretched or shortened to a certain extent when it is pressed against the roller 15 to meet the back and forth movement of the roller 15.

[0044] Embodiment six:

[0045] Based on the above embodiments, this embodiment Figure 3 As shown, two second cylinders 19 are symmetrically arranged on the table 5 at both ends of the lifting roller pressing device 3, and the power output end of the second cylinder 19 is arranged downward and is installed with a pressing plate 20.

[0046] The tubular bag 4 is relatively light, and often moves when the gluten embryo is filled. The second cylinder 19 brings the pressing plate 20 to press one end of the tubular bag 4, which can prevent the tubular bag 4 from moving when the gluten embryo is filled, and one person can complete the positioning of the tubular bag 4 (satisfying that it reaches directly below the lifting roller pressing device 3 as the conveyor moves forward). The two pressing plates 20 can also fix the tubular bag 4 when rolling the gluten sheet to prevent it from moving back and forth.

[0047] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A gluten sheet forming machine, characterized in that: The invention comprises a frame (1), a conveyor (2), a lifting roller pressing device (3) and a cylindrical bag (4), wherein the conveyor (2) and the lifting roller pressing device (3) are both mounted on the frame (1), and the frame (1) is provided with a table (5) located below the upper belt surface of the conveyor (2), and the table (5) is arranged opposite to the working end of the lifting roller pressing device (3), and the cylindrical bag (4) is loaded with gluten embryos and is placed on the upper belt surface of the conveyor (2).

2. The gluten sheet forming machine according to claim 1, characterized in that: The lifting and rolling device (3) comprises a height adjustment mechanism (6), a first cylinder (7), a lifting plate (8) and a rolling mechanism (9); the height adjustment mechanism (6) is symmetrically mounted on the table (5); the lifting plate (8) is mounted on the lifting end of the height adjustment mechanism (6) via the first cylinder (7); and the rolling mechanism (9) is mounted on the lower surface of the lifting plate (8) and is arranged parallel to the table (5).

3. The gluten sheet forming machine according to claim 2, characterized in that: The height adjustment mechanism (6) comprises a slot plate (10), a slide seat (11) and a screw rod (12); the slot plate (10) is mounted on the outer side of the table top (5); the slide seat (11) is slidably mounted in the slot plate (10); the screw rod (12) is mounted on the bottom of the slot plate (10) via a threaded structure, and the top of the screw rod (12) is rotatably connected to the slide seat (11); and the first cylinder (7) is mounted vertically upward on the slide seat (11).

4. The gluten sheet forming machine according to claim 2, characterized in that: The rolling mechanism (9) comprises a guide rail (13), a motor (14) and a roller (15); the guide rail (13) is symmetrically mounted on the lower surface of the lifting plate (8); both ends of the roller (15) are rollingly mounted in the guide rail (13); the motor (14) is mounted on the guide rail (13), and the motor (14) is connected to one end of the roller (15) via a chain sprocket structure.

5. The gluten sheet forming machine according to claim 4, characterized in that: A proximity sensor (16) is provided on the guide rail (13).

6. The gluten sheet forming machine according to claim 4, characterized in that: The lower surface of the rolling mechanism (9) is provided with an anti-skid cloth (17), and the anti-skid cloth (17) covers the rotating roller (15).

7. The gluten sheet forming machine according to claim 6, characterized in that: Both ends of the anti-slip cloth (17) are connected to the guide rail (13) via springs (18).

8. The gluten sheet forming machine according to claim 1, characterized in that: Two second cylinders (19) are symmetrically arranged on the table top (5) and located at both ends of the lifting roller pressing device (3). The power output end of the second cylinder (19) is arranged downward and is installed with a pressure plate (20).