Filtering tank for chemical production

By designing a chemical filter canister including a first filter mechanism and a second filter mechanism, the problem of lack of anti-blocking function and flow rate control in the prior art is solved, and the effect of efficient filtration and extending the life of the device is achieved.

CN222738693UActive Publication Date: 2025-04-11XIAN HUAHE IND CO LTD
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Patent Information

Application Number
CN202520422103.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2025-04-11
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

The existing chemical filter cans lack anti-blocking function during use, which makes it impossible to scrape and clean the impurities accumulated on the surface of the filter screen, affecting the filtration effect, and it is difficult to control the flow rate of chemical raw materials between the fine filter screen and the coarse filter screen, affecting the filtration efficiency and device life.

Method used

A filter canister including a first filter mechanism and a second filter mechanism is designed. The first filter mechanism realizes preliminary filtration through a rotating shaft and a filter mesh. The second filter mechanism realizes adaptive filtration and cleaning through a movable plate, a pressurized assembly and a strike mechanism. The alarm mechanism is used to remind staff to clean the filter mesh.

Benefits of technology

Through the setting of the knocking mechanism, the filtration and separation of large particulate matter can be accelerated, the filtration efficiency of chemical raw materials can be improved, and the service life can be extended. The alarm mechanism can be used to remind and clean the filter to prevent clogging of the filter.

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Abstract

The utility model discloses a filtering tank for chemical production, which belongs to the field of chemical production and comprises a tank body, a feed hopper is arranged at the top of the tank body, a discharge port is arranged at the bottom of the tank body, a first filtering mechanism and a second filtering mechanism are arranged in the tank body, the first filtering mechanism comprises a fixing plate, and the fixing plate is fixedly connected in the tank body. A rotating shaft is rotationally connected to the fixing plate. The device has the beneficial effects that a second filtering mechanism, a knocking mechanism and an alarm mechanism are arranged, through the arrangement of the knocking mechanism, a first filter screen can accelerate filtration and separation of large-particle substances, chemical raw materials are accelerated to fall onto a second filter screen, and a pressed assembly arranged at the bottom of the second filter screen can descend along with the increase of the weight of the second filter screen; the knocking force of the knocking rod on the first filter screen is adaptively adjusted, excessive accumulation of chemical raw materials on the second filter screen is prevented, the filtering efficiency is improved, and the service life is prolonged.
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Description

Technical Field

[0001] The utility model relates to the field of chemical production, in particular to a filtering tank used in chemical production. Background Art

[0002] The chemical production process refers to the production process of obtaining valuable products by chemically processing raw materials. Due to the diversity of raw materials and products and the complexity of the production process, tens of thousands of chemical production processes have been formed. Looking at the numerous chemical production processes, they are all organically combined by chemical reactions and several physical operations. Among them, chemical reactions and reactors are the core of chemical production, and physical processes play the role of preparing suitable reaction conditions for chemical reactions and separating and purifying reactants to obtain final products. In the chemical production process, filtration methods are often used to force the fluid in the liquid-solid or gas-solid mixture to pass through a porous filter medium to intercept the suspended solid particles therein, thereby achieving separation of the mixture.

[0003] After searching, the Chinese patent announcement number CN217041672U discloses a chemical filter tank for chemical production. The patent includes a tank body, the inner cavity of the tank body is connected with a first filter screen by bolts, the inner cavity of the tank body is welded with a partition, the top of the partition is provided with a drainage hole, the top of the left side of the tank body is connected with a scraping mechanism by bolts, the top of the tank body is connected with a liquid inlet pipe, both sides of the bottom of the tank body are connected with a liquid discharge pipe, and the bottom of the tank body is connected with a first motor by bolts. The device has the advantages of good filtering effect and anti-blocking function, which solves the problem that the existing chemical filter tank for chemical production usually does not have an anti-blocking function during use, resulting in the inability to scrape and clean the impurities accumulated on the filter surface, thereby affecting the subsequent filtering effect. However, the existing chemical filter tank is difficult to control the flow rate of chemical raw materials between the fine filter screen and the coarse filter screen when filtering chemical raw materials multiple times, and the clogging of the filter screen needs to be observed, which affects the filtering efficiency of chemical raw materials and the life of the device. Utility Model Content

[0004] The purpose of the utility model is to provide a filter tank for chemical production in order to solve the above problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A filtering tank for chemical production comprises a tank body, a feed hopper is arranged on the top of the tank body, a discharge port is arranged at the bottom of the tank body, a first filtering mechanism and a second filtering mechanism are arranged in the tank body, the first filtering mechanism comprises a fixed plate, the fixed plate is fixedly connected to the inside of the tank body, a rotating shaft is rotatably connected to the fixed plate, a first filter screen is fixedly connected to the rotating shaft, a bearing plate is fixedly connected to the inner side of the tank body, the bearing plate is used to limit the end of the first filter screen away from the rotating shaft, the first filter screen is obliquely arranged, the second filtering mechanism comprises a movable plate, the movable plate is movably arranged in the tank body, a second filter screen is fixedly connected in the movable plate, the second filter screen is located directly below the first filter screen, a plurality of pressure-bearing components are arranged at the bottom of the movable plate, a knocking mechanism is arranged at the bottom of the movable plate, the knocking mechanism comprises a knocking rod, the knocking rod is used to knock the first filter screen, the knocking rod is slidably connected to the movable plate, the knocking mechanism also comprises a rotating structure, the rotating structure is used to make the knocking rod reciprocate and rise and fall, and an alarm mechanism is installed on the tank body.

[0007] Preferably, the pressure component includes a slide bar, which is fixedly connected to the bottom of the movable plate, a mounting plate is slidably connected to the slide bar, the mounting plate is fixedly connected to the inner wall of the tank body, and a spring is installed between the movable plate and the mounting plate.

[0008] Preferably, the alarm mechanism includes a warning light, which is fixedly mounted on the outside of the tank body, and a trigger switch is fixedly connected to the inside of the tank body. The trigger switch is arranged directly below a sliding rod, and a connecting line is arranged between the trigger switch and the warning light.

[0009] Preferably, the mesh number of the second filter is greater than the mesh number of the first filter.

[0010] Preferably, the knocking mechanism includes a motor, which is fixedly connected to the bottom of the movable plate. The output end of the motor is connected to the rotating structure. The rotating structure includes several groups of turntables. An eccentric rod is fixedly connected between each group of turntables. A connecting shaft is fixedly connected between two adjacent groups of turntables. A movable frame is fixedly connected to the bottom of the knocking rod, and the movable frame is sleeved on the eccentric rod.

[0011] Preferably, the first filtering mechanism comprises a collecting box, which is fixedly connected to one side of the tank body, and a closed door is rotatably mounted on the collecting box, and the collecting box is arranged on the outside of the fixed plate.

[0012] Preferably, the feed hopper is arranged obliquely, the first filter screen is arranged in an opposite direction to the inclination direction of the feed hopper, and an inclined surface is arranged on the inner side of the movable plate.

[0013] Preferably, a closing plug is detachably connected to one side of the tank body.

[0014] The beneficial effects are: a second filtering mechanism, a knocking mechanism and an alarm mechanism are provided. Through the provision of the knocking mechanism, the first filter can accelerate the filtering and separation of large particles, and accelerate the chemical raw materials to fall onto the second filter. The pressure component provided at the bottom of the second filter will drop according to the increase in the weight on the second filter, and adaptively adjust the knocking force of the knocking rod on the first filter to prevent excessive accumulation of chemical raw materials on the second filter. In addition, the provision of the alarm mechanism can remind the staff when too much raw material accumulates on the second filter, thereby improving the filtering efficiency and extending the service life.

[0015] The additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through the specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:

[0017] Figure 1 It is a schematic diagram of a filter tank used in chemical production according to the utility model;

[0018] Figure 2 It is a side sectional view of a filter tank used for chemical production according to the utility model;

[0019] Figure 3 This is a schematic diagram of the interior of a tank body of a filter tank used in chemical production according to the utility model;

[0020] Figure 4 This is a schematic diagram of the connection between the second filtering mechanism and the knocking mechanism of a filtering tank for chemical production described in the utility model;

[0021] Figure 5 This is a schematic diagram of the bottom side of the second filtering mechanism of a filtering tank for chemical production described in the utility model;

[0022] Figure 6 It is a schematic diagram of a knocking mechanism of a filter tank used in chemical production according to the utility model;

[0023] Figure 7 This is a schematic diagram of the rotating structure of a filter tank used in chemical production according to the utility model;

[0024] Figure 8 It is a schematic diagram of an alarm mechanism of a filter tank used in chemical production according to the utility model.

[0025] The reference numerals in the accompanying drawings are as follows: 101, tank body; 102, feed hopper; 103, closing plug; 104, discharge port; 201, fixed plate; 202, rotating shaft; 203, first filter screen; 204, supporting plate; 205, collecting box; 206, closing door; 301, movable plate; 302, second filter screen; 303, sliding rod; 304, mounting plate; 305, spring; 306, inclined plane; 401, motor; 402, turntable; 403, eccentric rod; 404, connecting shaft; 405, movable frame; 406, knocking rod; 501, warning light; 502, trigger switch; 503, connecting line. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0027] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0028] The utility model is further described below in conjunction with the accompanying drawings:

[0029] like Figure 1 — Figure 8As shown, a filtering tank for chemical production includes a tank body 101, a feed hopper 102 is arranged on the top of the tank body 101, a discharge port 104 is arranged on the bottom of the tank body 101, a first filtering mechanism and a second filtering mechanism are arranged in the tank body 101, the first filtering mechanism includes a fixed plate 201, the fixed plate 201 is connected to the inside of the tank body 101 by bolts, a rotating shaft 202 is rotatably connected to the fixed plate 201, a first filter screen 203 is connected to the rotating shaft 202 by bolts, a bearing plate 204 is connected to the inner side of the tank body 101 by bolts, the bearing plate 204 is used to limit the end of the first filter screen 203 away from the rotating shaft 202, the first filter screen 203 is arranged obliquely, and the second filtering mechanism includes a movable plate 301, the movable plate 301 is movable It is arranged in the tank body 101, and a second filter screen 302 is connected to the movable plate 301 by bolts. The mesh number of the second filter screen 302 is greater than the mesh number of the first filter screen 203. The first filter screen 203 is used for preliminary filtering of large particles in chemical raw materials, which is beneficial to improving the filtration efficiency. The second filter screen 302 is located directly below the first filter screen 203. A plurality of pressure-bearing components are arranged at the bottom of the movable plate 301. A knocking mechanism is arranged at the bottom of the movable plate 301. The knocking mechanism includes a knocking rod 406, and the knocking rod 406 is used to knock the first filter screen 203. The knocking rod 406 is slidably connected to the movable plate 301. The knocking mechanism also includes a rotating structure, and the rotating structure is used to make the knocking rod 406 reciprocate and rise and fall. An alarm mechanism is installed on the tank body 101.

[0030] In this embodiment, the pressure-bearing component includes a slide rod 303, which is connected to the bottom of the movable plate 301 by bolts. A mounting plate 304 is slidably connected to the slide rod 303, and the mounting plate 304 is connected to the inner wall of the tank body 101 by bolts. A spring 305 is installed between the movable plate 301 and the mounting plate 304. The setting of the spring 305 can enable the movable plate 301 to change its height according to the amount of chemical raw materials carried on the second filter screen 302. When the second filter screen 302 is blocked and the passing efficiency of the chemical raw materials is reduced, the chemical raw materials retained on the second filter screen 302 will increase, thereby causing the movable plate 301 to drop.

[0031] In this embodiment, the alarm mechanism includes a warning light 501, which is fixedly mounted on the outside of the tank body 101. A trigger switch 502 is connected to the inside of the tank body 101 by bolts. The trigger switch 502 is arranged directly below a sliding rod 303. A connecting line 503 is arranged between the trigger switch 502 and the warning light 501. The warning light 501 includes a battery assembly. When the trigger switch 502 is triggered, it is electrically connected to the warning light 501 through the connecting line 503, and the signal is transmitted from the trigger switch 502 to the warning light 501. After the movable plate 301 is lowered to a certain extent, the staff sees the warning light 501 light up and cleans and maintains the second filter 302 in time.

[0032] In this embodiment, the knocking mechanism includes a motor 401, which is connected to the bottom of the movable plate 301 by bolts. The output end of the motor 401 is connected to the rotating structure. The rotating structure includes several groups of turntables 402. An eccentric rod 403 is connected between each group of turntables 402 by bolts. A connecting shaft 404 is connected between two adjacent groups of turntables 402 by bolts. A movable frame 405 is connected to the bottom of the knocking rod 406 by bolts. The movable frame 405 is sleeved on the eccentric rod 403. When the motor 401 is started, the output end of the motor 401 drives the turntable 402, the eccentric rod 403 and the connecting shaft 404 to rotate. The setting of the eccentric rod 403 enables the movable frame 405 and the knocking rod 406 to move back and forth in the up and down directions, knocking the first filter 203 to make the first filter 203 vibrate.

[0033] In this embodiment, the first filtering mechanism includes a collection box 205, which is connected to one side of the tank body 101 by bolts. A closed door 206 is rotatably installed on the collection box 205. The collection box 205 is set on the outside of the fixed plate 201. The staff regularly opens the closed door 206 to remove large particles in the collection box 205.

[0034] In this embodiment, the feed hopper 102 is arranged obliquely, and the first filter screen 203 is inclined in the opposite direction to the feed hopper 102. Such an arrangement allows the feed hopper 102 to fall into the high place of the first filter screen 203, thereby ensuring the filtering effect of the chemical raw materials. An inclined surface 306 is arranged on the inner side of the movable plate 301. The arrangement of the inclined surface 306 allows the chemical raw materials falling from the first filter screen 203 to fall onto the second filter screen 302.

[0035] In this embodiment, a closure plug 103 is detachably connected to one side of the tank body 101 . The closure plug 103 is installed on the tank body 101 via quick-release bolts. The components inside the tank body 101 can be maintained, cleaned and replaced by opening the closure plug 103 .

[0036] Working principle: When the device is in use, the chemical raw materials to be filtered are put into the tank body 101 from the feed hopper 102, and the motor 401 is turned on. The chemical raw materials flow to the first filter screen 203. As the chemical raw materials flow from the high place of the first filter screen 203 to the low place, the first filter screen 203 performs preliminary filtration on the chemical raw materials. After that, they flow from the first filter screen 203 to the second filter screen 302 for fine filtration. After reaching the filtration standard, they flow from the discharge port 104 to the collecting device (not shown in the figure). During the filtration process, the output end of the motor 401 drives the turntable 402, the eccentric rod 403 and the connecting shaft 404 to rotate. The setting of the eccentric rod 403 enables the movable frame 405 and the knocking rod 406 to reciprocate in the up and down directions, knocking the first filter screen 203 to make the first filter screen 203 vibrate. The vibration of the first filter screen 203 can accelerate the flow filtration rate of the chemical raw materials on the first filter screen 203, and also accelerate the process of the filtered material moving to the collection box 205, thereby improving the filtration efficiency of the chemical raw materials. The processing efficiency of the first filter 203 for chemical raw materials is improved. As the filtering amount increases, the second filter 302 processes more chemical raw materials, and the filtered impurities will accumulate on the second filter 302, causing a certain degree of accumulation, affecting the second filtration rate of the chemical substances, thereby increasing the weight of the movable plate 301 and the load, and the movable plate 301 presses the slide bar 303 to descend, and the spring 305 is compressed. At this time, the motor 401 also descends, and the knocking force of the knocking rod 406 on the first filter 203 will decrease, reducing the processing efficiency of the first filter 203. The flow and filtration efficiency of the chemical raw materials on the first filter 203 also decrease, preventing the second filter 302 from being subjected to excessive pressure. As the processing amount is further increased, the slide bar 303 descends to the trigger switch 502 position, and the trigger switch 502 lights up the prompt light 501 through the connecting line 503, reminding the staff to suspend the feeding and open the closing plug 103 to clean or replace the second filter 302.

[0037] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A filtering tank for chemical production, comprising a tank body (101), a feed hopper (102) being arranged at the top of the tank body (101), and a discharge port (104) being arranged at the bottom of the tank body (101), characterized in that: A first filtering mechanism and a second filtering mechanism are arranged in the tank body (101), the first filtering mechanism comprising a fixed plate (201), the fixed plate (201) being fixedly connected to the inside of the tank body (101), the fixed plate (201) being rotatably connected to a rotating shaft (202), the rotating shaft (202) being fixedly connected to a first filter screen (203), a carrying plate (204) being fixedly connected to the inside of the tank body (101), the carrying plate (204) being used to limit the end of the first filter screen (203) away from the rotating shaft (202), the first filter screen (203) being arranged obliquely, and the second filtering mechanism comprising a movable plate (301), the movable plate (301) being movably arranged The movable plate (301) is disposed in the tank body (101), a second filter screen (302) is fixedly connected in the movable plate (301), the second filter screen (302) is located directly below the first filter screen (203), a plurality of pressure-bearing components are arranged at the bottom of the movable plate (301), a knocking mechanism is arranged at the bottom of the movable plate (301), the knocking mechanism comprises a knocking rod (406), the knocking rod (406) is used to knock the first filter screen (203), the knocking rod (406) is slidably connected to the movable plate (301), the knocking mechanism also comprises a rotating structure, the rotating structure is used to make the knocking rod (406) reciprocate and rise and fall, and an alarm mechanism is installed on the tank body (101).

2. The filter tank for chemical production according to claim 1, characterized in that: The pressure-bearing component comprises a slide bar (303), the slide bar (303) being fixedly connected to the bottom of the movable plate (301), a mounting plate (304) being slidably connected to the slide bar (303), the mounting plate (304) being fixedly connected to the inner wall of the tank body (101), and a spring (305) being installed between the movable plate (301) and the mounting plate (304).

3. The filter tank for chemical production according to claim 2, characterized in that: The alarm mechanism comprises a warning light (501), the warning light (501) being fixedly mounted on the outside of the tank body (101), the inside of the tank body (101) being fixedly connected with a trigger switch (502), the trigger switch (502) being arranged directly below one of the slide bars (303), and a connecting line (503) being arranged between the trigger switch (502) and the warning light (501).

4. The filter tank for chemical production according to claim 1, characterized in that: The mesh number of the second filter screen (302) is greater than the mesh number of the first filter screen (203).

5. The filter tank for chemical production according to claim 1, characterized in that: The knocking mechanism comprises a motor (401), the motor (401) is fixedly connected to the bottom of the movable plate (301), the output end of the motor (401) is connected to the rotating structure, the rotating structure comprises a plurality of groups of rotating disks (402), an eccentric rod (403) is fixedly connected between each group of rotating disks (402), a connecting shaft (404) is fixedly connected between two adjacent groups of rotating disks (402), and a movable frame (405) is fixedly connected to the bottom of the knocking rod (406), and the movable frame (405) is sleeved on the eccentric rod (403).

6. The filter tank for chemical production according to claim 1, characterized in that: The first filtering mechanism comprises a collection box (205), the collection box (205) being fixedly connected to one side of the tank body (101), a closed door (206) being rotatably mounted on the collection box (205), and the collection box (205) being arranged outside the fixed plate (201).

7. The filter tank for chemical production according to claim 1, characterized in that: The feed hopper (102) is arranged obliquely, the first filter screen (203) is inclined in a direction opposite to that of the feed hopper (102), and an inclined surface (306) is arranged on the inner side of the movable plate (301).

8. The filter tank for chemical production according to claim 1, characterized in that: A sealing plug (103) is detachably connected to one side of the tank body (101).

Citation Information

Patent Citations

  • Chemical filtering tank for chemical production

    CN217041672U