Kneading equipment for processing plugging agent
By using laser emitters and receivers in fireproof sealant kneading equipment, the problem that the equipment cannot monitor the kneading process is solved, real-time monitoring and improvement of the kneading process is achieved.
Patent Information
- Application Number
- CN202421547978.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The existing fire-proof sealant kneading equipment cannot rotate the driving roller, which makes it difficult to monitor the kneading process and affects the kneading effect.
A kneading device for sealant processing is designed, using a laser emitter and a laser receiver to combine a counter to perform rotation counting of the drive rollers through the induction of the laser signal, thereby monitoring the kneading process.
Real-time monitoring of the kneading process is achieved, the kneading effect is improved, and the sealing agent is uniform and dense.
Smart Images

Figure CN222738917U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plugging agent production, in particular to a kneading device for plugging agent processing. Background Art
[0002] Fireproof sealant is a material used to seal gaps and holes in the walls, floors and ceilings of buildings to prevent the spread of fire in the building. It can withstand high temperatures and expand by foaming, forming a heat insulation barrier in the event of a fire to prevent the fire from spreading. The fireproof sealant kneading equipment is a machine used to knead the fireproof sealant material into a uniform and dense shape.
[0003] The kneading machine uses two relatively rotating driving rollers and blades arranged on the driving rollers to repeatedly shear and mix the materials through rotational motion. It is suitable for high-viscosity and high-viscosity materials. However, the existing kneading machine cannot count the rotations of the driving rollers, which makes it inconvenient to monitor the kneading process, so it is urgently needed to change. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the utility model provides a kneading device for processing plugging agents, which solves the problems raised in the above-mentioned background technology.
[0006] (II) Technical solution
[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a kneading device for plugging agent processing, comprising a kneading box, a driving roller rotatably inserted between the inner walls of the kneading box, and a blade fixed on the driving roller, one end of the driving roller penetrates the outside of the kneading box and is fixedly connected to a transmission gear, two of the transmission gears are meshed and contacted with each other, one of the transmission gears is coaxially fixedly connected to a second bevel gear, the outer wall of the kneading box is fixedly connected to a support plate, a driving shaft is rotatably inserted on the top of the support plate, the upper end of the driving shaft is fixedly connected to a turntable, the lower end of the driving shaft is fixedly connected to a first bevel gear, and the first bevel gear is meshed with the second bevel gear;
[0008] A laser transmitter is fixedly mounted on the top of the turntable, and a laser receiver and a counter are fixedly mounted on the top of the support plate; when a signal generated by the laser transmitter is sensed by the laser receiver, a count is performed on the counter.
[0009] Preferably, a first motor is fixedly mounted on the front side wall of the kneading box, an output end of the first motor is fixedly connected to a driving gear, and the driving gear is meshed with one of the transmission gears.
[0010] Preferably, it further comprises a bottom support frame, and the kneading box is rotatably inserted between the inner walls of the bottom support frame through a rotating shaft.
[0011] Preferably, one end of the rotating shaft is fixedly connected to a worm gear, a second motor is fixedly mounted on the side wall of the bottom support frame, an output end of the second motor is fixedly connected to a worm, and the worm is meshed with the worm gear.
[0012] Preferably, the first bevel gear and the second bevel gear have the same specifications.
[0013] (III) Beneficial effects
[0014] The utility model provides a kneading device for processing plugging agents, which has the following beneficial effects:
[0015] 1. In the utility model, the first motor is started to drive the driving gear to rotate, and the driving gear drives one of the transmission gears to rotate, and the other transmission gear rotates synchronously, and the rotation directions of the two transmission gears are opposite, so that the two driving rollers drive the blades to rotate and mesh the plugging agent raw material; and one of the transmission gears drives the first bevel gear to rotate, and the second bevel gear rotates accordingly. When the positions of the laser transmitter and the laser receiver correspond, when the signal generated by the laser transmitter is sensed by the laser receiver, a count is performed on the counter; in this way, the kneading process can be monitored, which is helpful to improve the kneading effect.
[0016] 2. In the utility model, the second motor is started to drive the worm to rotate, the worm drives the worm wheel to rotate, and the worm wheel drives the kneading box to rotate through the rotating shaft, so that the kneaded raw materials can be dumped and discharged conveniently. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front perspective structural diagram of a kneading device for processing plugging agents proposed by the utility model;
[0018] Figure 2 for Figure 1 A magnified structural diagram;
[0019] Figure 3 This is a rear perspective structural diagram of a kneading device for processing plugging agents proposed by the utility model.
[0020] In the figure: 1, kneading box; 2, driving roller; 3, blade; 4, transmission gear; 5, driving gear; 6, first motor; 7, first bevel gear; 8, second bevel gear; 9, turntable; 10, driving shaft; 11, laser transmitter; 12, counter; 13, laser receiver; 14, support plate; 15, bottom support frame; 16, second motor; 17, worm; 18, worm wheel; 19, rotating shaft. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] See also Figures 1 to 3 The utility model provides a technical solution: a kneading device for processing plugging agents, comprising a kneading box 1, a driving roller 2 rotatably inserted between the inner walls of the kneading box 1, and a blade 3 fixed on the driving roller 2, one end of the driving roller 2 penetrates the outside of the kneading box 1 and is fixedly connected to a transmission gear 4, two transmission gears 4 are meshed and contacted with each other, one of the transmission gears 4 is coaxially fixedly connected to a second bevel gear 8, a support plate 14 is fixedly connected to the outer wall of the kneading box 1, a driving shaft 10 is rotatably inserted on the top of the support plate 14, a turntable 9 is fixedly connected to the upper end of the driving shaft 10, the turntable 9 is a disc-shaped structure, a first bevel gear 7 is fixedly connected to the lower end of the driving shaft 10, the first bevel gear 7 is meshed with the second bevel gear 8, the first bevel gear 7 and the second bevel gear 8 have the same specifications, and the advantage of the same specifications is that they can achieve a constant transmission ratio, which means that their speed ratio when rotating always remains unchanged; this design can provide stable transmission performance in the mechanical system, thereby making the operation of the entire system more reliable and stable;
[0023] A laser transmitter 11 is fixedly mounted on the top of the turntable 9, and a laser receiver 13 and a counter 12 are fixedly mounted on the top of the support plate 14; when the signal generated by the laser transmitter 11 is sensed by the laser receiver 13, a count is performed on the counter 12, so that the number of rotations of the driving roller 2 and the kneading process can be monitored, which helps to improve the kneading effect.
[0024] A first motor 6 is fixedly installed on the front side wall of the kneading box 1, and a driving gear 5 is fixedly connected to the output end of the first motor 6. The driving gear 5 is meshed with one of the transmission gears 4. By starting the first motor 6, the driving gear 5 is driven to rotate, so that the two transmission gears 4 rotate in opposite directions.
[0025] Start the first motor 6 to drive the driving gear 5 to rotate, and the driving gear 5 drives one of the transmission gears 4 to rotate, and the other transmission gear 4 rotates synchronously, and the two transmission gears 4 rotate in opposite directions, so that the two driving rollers 2 drive the blades 3 to rotate and mesh the plugging agent raw material; and one of the transmission gears 4 drives the first bevel gear 7 to rotate, and the second bevel gear 8 rotates with the first bevel gear 7. When the positions of the laser transmitter 11 and the laser receiver 13 correspond, when the signal generated by the laser transmitter 11 is sensed by the laser receiver 13, a count is performed on the counter 12; in this way, the kneading process can be monitored, which is helpful to improve the kneading effect; the signal transmission process is a prior art.
[0026] The kneading box 1 also includes a bottom support frame 15 , and the kneading box 1 is rotatably inserted between the inner walls of the bottom support frame 15 via a rotating shaft 19 .
[0027] A worm gear 18 is fixedly connected to one end of the rotating shaft 19 , a second motor 16 is fixedly installed on the side wall of the bottom support frame 15 , a worm 17 is fixedly connected to the output end of the second motor 16 , and the worm 17 is meshed with the worm gear 18 .
[0028] The second motor 16 is started to drive the worm 17 to rotate, the worm 17 drives the worm wheel 18 to rotate, and the worm wheel 18 drives the kneading box 1 to rotate through the rotating shaft 19, so that the kneaded raw materials can be dumped and discharged conveniently.
[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A kneading device for processing plugging agents, characterized in that: The invention comprises a kneading box (1), a driving roller (2) rotatably inserted between the inner walls of the kneading box (1), and a blade (3) fixed on the driving roller (2); one end of the driving roller (2) penetrates the outside of the kneading box (1) and is fixedly connected to a transmission gear (4); two transmission gears (4) are in meshing contact with each other, one of the transmission gears (4) is coaxially fixedly connected to a second bevel gear (8); the outer wall of the kneading box (1) is fixedly connected to a support plate (14); a driving shaft (10) is rotatably inserted on the top of the support plate (14); the upper end of the driving shaft (10) is fixedly connected to a rotating disk (9); the lower end of the driving shaft (10) is fixedly connected to a first bevel gear (7); the first bevel gear (7) is meshed with the second bevel gear (8); A laser transmitter (11) is fixedly mounted on the top of the turntable (9), and a laser receiver (13) and a counter (12) are fixedly mounted on the top of the support plate (14); when a signal generated by the laser transmitter (11) is sensed by the laser receiver (13), a count is performed on the counter (12).
2. A kneading device for processing plugging agents according to claim 1, characterized in that: A first motor (6) is fixedly mounted on the front side wall of the kneading box (1); a driving gear (5) is fixedly connected to the output end of the first motor (6); and the driving gear (5) is meshed with one of the transmission gears (4).
3. The kneading device for processing plugging agent according to claim 1, characterized in that: It also comprises a bottom support frame (15), and the kneading box (1) is rotatably inserted between the inner walls of the bottom support frame (15) via a rotating shaft (19).
4. The kneading device for processing plugging agent according to claim 3, characterized in that: One end of the rotating shaft (19) is fixedly connected to a worm wheel (18), a second motor (16) is fixedly mounted on the side wall of the bottom support frame (15), an output end of the second motor (16) is fixedly connected to a worm (17), and the worm (17) is meshed with the worm wheel (18).
5. The kneading device for processing plugging agent according to claim 1, characterized in that: The first bevel gear (7) and the second bevel gear (8) have the same specifications.