A high-purity quartz sand magnetic separation device
By using a combination of rollers and permanent magnets in the quartz sand magnetic separation device, the problems of flow obstacles and production efficiency reduction caused by magnetic accumulation during magnetic separation are solved, and an efficient and continuous magnetic separation process is achieved, and the purity of quartz sand material is improved.
Patent Information
- Application Number
- CN202421363511.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-15
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-15
AI Technical Summary
During the magnetic separation process of existing quartz sand magnetic separation devices, the gradually accumulated magnets lead to the quartz sand flow, which reduces the magnetic separation efficiency, and the machine is shut down to clean the magnetic separation plate, affecting production efficiency.
A high-purity quartz sand magnetic separation device is designed, and magnetic separation is performed using rollers and permanent magnets. The magnet is adsorbed by the permanent magnet inside the roller and rotates with the roller. Then it loses its attraction at the tail end of the permanent magnet and falls freely and separates from the rollers to ensure the continuity and stability of the magnetic separation process.
The continuity and stability of the magnetic separation process are achieved, the purity of quartz sand material is improved, and the problems of reduced magnetic separation efficiency and production shutdown are avoided.
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Figure CN222739386U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quartz sand production devices, in particular to a high-purity quartz sand magnetic separation device. Background Art
[0002] Quartz sand is an important industrial raw material, which is widely used in glass, ceramics, electronics, metallurgy and other industries. However, quartz sand often contains magnetic impurities such as iron and nickel, which seriously affect the purity of quartz sand and thus its application effect.
[0003] In the prior art, after searching, it was found that a Chinese patent disclosed "a magnetic separation device for the production of high-purity quartz sand", and its application number is "202121257277.4". The patent mainly includes a bracket, on which a vertically arranged magnetic separation box is fixedly installed, an input port is arranged at the top of the magnetic separation box, and an output port is arranged at the bottom of the magnetic separation box. Magnetic separation plates are installed in the magnetic separation box, which are arranged cross-spaced from top to bottom. The magnetic separation plates are all installed obliquely in the magnetic separation box, and electromagnets are fixedly installed on the magnetic separation plates. The magnetic field strength of the electromagnets increases from top to bottom; the higher end of the magnetic separation plate is fixedly connected to the inner wall of the magnetic separation box through a support spring, and a support device that cooperates with the lower end of the magnetic separation plate is installed on the magnetic separation box. The support device includes a support tube fixedly installed horizontally on the magnetic separation box and a support rod inserted in the support tube. Although the above-mentioned device can perform multiple magnetic separation treatments on quartz sand by arranging multiple magnetic separation plates in the magnetic separation box, the magnetic separation effect is good and the efficiency is high. However, after the magnetic material on the magnetic separation plate is adsorbed by the electromagnet, as the magnetic separation process continues, the magnetic material gradually accumulates on the magnetic separation plate to form a thick magnetic material layer. The quartz sand is hindered by the magnetic material layer during the flow process, which affects the normal flow of the quartz sand, causing the flow speed to slow down or even stagnate, thereby reducing the magnetic separation efficiency; and when cleaning the magnetic material on the magnetic separation plate, the device usually needs to be shut down for cleaning, which is not only time-consuming and labor-intensive, but also reduces the production efficiency of the magnetic separation device. Therefore, the utility model provides a high-purity quartz sand magnetic separation device to solve the problems raised in the above background technology. Summary of the invention
[0004] The utility model aims to provide a high-purity quartz sand magnetic separation device. After the magnetic material follows the drum to rotate to the tail end of the permanent magnet, it can fall freely and complete the separation operation with the drum, thereby ensuring the continuity and stability of the magnetic separation process. Two drums and permanent magnets are set for magnetic separation, which is beneficial to better improve the purity of the high-purity quartz sand.
[0005] To achieve the above object, a high-purity quartz sand magnetic separation device is provided, comprising a box body, wherein two magnetic separation components are arranged inside the box body, and the two magnetic separation components are arranged up and down and spaced apart in the lateral position;
[0006] The magnetic separation assembly includes two rotating shafts symmetrically connected to the inside of the box body, a drum fixedly connected between the two rotating shafts and having a hollow structure, two fixed plates symmetrically fixedly connected to the outside of the box body, a support rod fixedly connected between the two fixed plates and inserted into the inside of the drum, a plurality of connecting rods fixedly connected to the outside of the support rods and located inside the drum, a permanent magnet fixedly connected to the end of the connecting rod, and a driving assembly arranged outside the box body for driving one of the rotating shafts to rotate, wherein the support rod is inserted into the inside of the two rotating shafts;
[0007] The first material dividing plate and the second material dividing plate are fixedly connected inside the box and below the two rollers, a second magnetic material outlet is provided on one side of the box, a material guide plate is fixedly connected inside the box and between the bottom of the first material dividing plate and the second magnetic material outlet, a sand material outlet and a first magnetic material outlet are provided at the bottom of the box and on both sides of the second material dividing plate, and a feed hopper is provided at the top of the box and above the rollers.
[0008] The driving assembly comprises a motor fixedly connected to the outside of the box and two pulleys connected by belt transmission, and the two pulleys are fixedly connected to the rotating shaft and the output shaft of the motor respectively.
[0009] A baffle plate extending to above the bottom end of the first dividing plate is fixedly connected to the top of the inner wall of the box.
[0010] The two permanent magnets are arranged adjacent to each other, and the two rollers rotate towards each other.
[0011] The first dividing plate and the second dividing plate are both configured as conical structures.
[0012] The bottom of the feed hopper and the bottom of the first dividing plate are both located on one side corresponding to the center line of the drum.
[0013] The utility model has the following beneficial effects:
[0014] Compared with the prior art, in the high-purity quartz sand magnetic separation device, the magnetic material is adsorbed onto the drum by the permanent magnet inside the drum and rotates with the drum, the sand material falls freely due to the rotation of the drum and gravity, and after the magnetic material rotates with the drum to the tail end of the permanent magnet, it loses the action of the permanent magnet and can fall freely from the drum to complete the separation operation, thereby ensuring the continuity and stability of the magnetic separation process; and two drums and permanent magnets are arranged for magnetic separation, thereby achieving a better magnetic material separation effect, thereby ensuring the quality of the magnetic separation of the sand material, and facilitating better improvement of the purity of the high-purity quartz sand material.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1This is a first overall structural schematic diagram of a high-purity quartz sand magnetic separation device of the utility model.
[0017] Figure 2 This is a second overall structural schematic diagram of a high-purity quartz sand magnetic separation device of the utility model.
[0018] Figure 3 The utility model is a schematic diagram of the internal cross-sectional structure of a box body of a high-purity quartz sand magnetic separation device.
[0019] Figure 4 This is a schematic diagram of the first cross-sectional structure inside the drum of a high-purity quartz sand magnetic separation device of the utility model.
[0020] Figure 5 This is a schematic diagram of the second cross-sectional structure inside the drum of a high-purity quartz sand magnetic separation device of the utility model.
[0021] Legend:
[0022] 1. Box body; 2. Rotating shaft; 3. Drum; 4. Support rod; 5. Connecting rod; 6. Permanent magnet; 7. Feed hopper; 8. First dividing plate; 9. Second dividing plate; 10. Sand material outlet; 11. First magnetic material outlet; 12. Second magnetic material outlet; 13. Guide plate; 14. Baffle; 15. Fixed plate; 16. Motor; 17. Pulley. DETAILED DESCRIPTION
[0023] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0024] Reference Figure 1-5 The utility model embodiment is a high-purity quartz sand magnetic separation device, which includes a box body 1, and two magnetic separation components are arranged inside the box body 1. The two magnetic separation components are arranged up and down and are arranged at intervals in the horizontal position;
[0025] The magnetic separation assembly includes two rotating shafts 2 symmetrically connected to the inside of the box body 1, a drum 3 fixedly connected between the two rotating shafts 2 and set as a hollow structure, two fixed plates 15 symmetrically fixedly connected to the outside of the box body 1, a support rod 4 fixedly connected between the two fixed plates 15 and inserted into the inside of the drum 3, a plurality of connecting rods 5 fixedly connected to the outside of the support rods 4 and located inside the drum 3, a permanent magnet 6 fixedly connected to the end of the connecting rod 5, and a driving assembly arranged on the outside of the box body 1 for driving one of the rotating shafts 2 to rotate, the support rods 4 are inserted into the inside of the two rotating shafts 2, and the driving assembly drives the rotating shaft 2 to rotate, which can better drive the drum 3 to rotate When the sand material to be magnetically separated falls above the drum 3, the magnetic material is adsorbed onto the drum 3 by the permanent magnet 6 inside the drum 3 and rotates with the drum 3. The sand material falls freely due to the rotation of the drum 3 and gravity, and the bottom of the permanent magnet 6 extends to one side of the bottom of the drum 3. After the magnetic material rotates with the drum 3 to the tail end of the permanent magnet 6, it loses the action of the permanent magnet 6 and can fall freely to complete the separation operation with the drum 3, thereby ensuring the continuity and stability of the magnetic separation process; and two drums 3 and permanent magnets 6 are set for magnetic separation, so that the magnetic material separation effect is better, thereby ensuring the quality of the magnetic separation of the sand material, and being conducive to better improving the purity of the high-purity quartz sand material.
[0026] A first material dividing plate 8 and a second material dividing plate 9 are fixedly connected inside the box body 1 and below the two rollers 3. The first material dividing plate 8 can guide the magnetic material and the sand material screened for the first time to the second magnetic material outlet 12 and the side of the lower roller 3 respectively. Under the action of the second material dividing plate 9, the sand material after magnetic separation and the magnetic material of the second magnetic separation can be guided to the sand material outlet 10 and the first magnetic material outlet 11 respectively. A second magnetic material outlet 12 is provided on one side of the box body 1. The inside of the box body 1 and the bottom of the first material dividing plate 8 and the second magnetic material outlet 1 2 is fixedly connected with a guide plate 13, and the guide plate 13 is inclined to facilitate the discharge of the magnetic material screened out for the first time to the outside of the box body 1 through the second magnetic material outlet 12. The bottom of the box body 1 and the two sides of the second dividing plate 9 are respectively provided with a sand material outlet 10 and a first magnetic material outlet 11, the sand material outlet 10 is used for discharging the sand material, and the first magnetic material outlet 11 is used for discharge of the magnetic material screened for the second time to the outside of the box body 1. The top of the box body 1 and above the drum 3 is provided with a feed hopper 7, and the feed hopper 7 is used to load high-purity quartz sand into the inside of the box body 1.
[0027] The driving assembly includes a motor 16 fixedly connected to the outside of the box body 1 and two pulleys 17 connected by belt transmission. The two pulleys 17 are respectively fixedly connected to the rotating shaft 2 and the output shaft of the motor 16. The operation of the motor 16 drives the pulley 17 to rotate. The rotating pulley 17 can better drive the rotating shaft 2 to rotate, so as to realize the rotation operation of the drum 3.
[0028] A baffle 14 extending to the top of the bottom end of the first dividing plate 8 is fixedly connected to the top of the inner wall of the box body 1. The baffle 14 can block the sand material screened for the first time to prevent the sand material from flying due to the rotation of the drum 3.
[0029] The two permanent magnets 6 are arranged adjacent to each other, and the adjacent permanent magnets 6 can ensure that the two permanent magnets 6 are always close to the sand material, and the two rollers 3 rotate towards each other. The rollers 3 rotating towards each other can respectively drive the magnetic materials adsorbed on the two rollers 3 to move to the second magnetic material outlet 12 and the first magnetic material outlet 11.
[0030] The first dividing plate 8 and the second dividing plate 9 are both arranged as a conical structure, and the conical structure of the first dividing plate 8 and the second dividing plate 9 has an inclined structure, so that the inclined structure can guide the magnetic material or sand material, and facilitate the discharge of the magnetic material or sand material. The bottom of the feed hopper 7 and the bottom of the first dividing plate 8 are both located on one side of the center line of the corresponding drum 3. The sand material can fall to one side of the upper drum 3 through the feed hopper 7 for magnetic separation, and the sand material that has undergone the initial magnetic separation can fall to one side of the lower drum 3 through the first dividing plate 8 for magnetic separation.
[0031] Working principle: high-purity quartz sand is fed into the box body 1 through the feed hopper 7. When the magnetically separated sand falls onto the top of the drum 3, the magnetic material is adsorbed onto the drum 3 by the permanent magnet 6 inside the drum 3 and rotates with the drum 3. The sand falls freely due to the rotation of the drum 3 and gravity, and the bottom of the permanent magnet 6 extends to one side of the bottom of the drum 3. After the magnetic material rotates with the drum 3 to the tail end of the permanent magnet 6, it loses the action of the permanent magnet 6 and can fall freely to complete the separation operation with the drum 3, thereby ensuring the continuity and stability of the magnetic separation process; and two drums 3 and permanent magnets 6 are set for magnetic separation, so that the magnetic material separation effect is better, the quality of the magnetic separation of the sand material is ensured, and it is beneficial to better improve the purity of the high-purity quartz sand material.
[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A high-purity quartz sand magnetic separation device, characterized in that: It comprises a box body (1), wherein two magnetic separation components are arranged inside the box body (1), and the two magnetic separation components are arranged up and down and spaced apart in the horizontal position; The magnetic separation assembly comprises two rotating shafts (2) symmetrically connected to the inside of the housing (1), a roller (3) fixedly connected between the two rotating shafts (2) and having a hollow structure, two fixed plates (15) symmetrically fixedly connected to the outside of the housing (1), a support rod (4) fixedly connected between the two fixed plates (15) and inserted into the inside of the roller (3), a plurality of connecting rods (5) fixedly connected to the outside of the support rods (4) and located inside the roller (3), a permanent magnet (6) fixedly connected to the end of the connecting rod (5), and a driving assembly arranged on the outside of the housing (1) for driving one of the rotating shafts (2) to rotate, wherein the support rod (4) is inserted into the inside of the two rotating shafts (2); A first material dividing plate (8) and a second material dividing plate (9) are fixedly connected inside the box body (1) and located below the two rollers (3), a second magnetic material outlet (12) is provided on one side of the box body (1), a material guide plate (13) is fixedly connected inside the box body (1) and located between the bottom of the first material dividing plate (8) and the second magnetic material outlet (12), a sand material outlet (10) and a first magnetic material outlet (11) are respectively provided at the bottom of the box body (1) and located on both sides of the second material dividing plate (9), and a feed hopper (7) is provided at the top of the box body (1) and located above the rollers (3).
2. A high-purity quartz sand magnetic separation device according to claim 1, characterized in that: The driving assembly comprises a motor (16) fixedly connected to the outside of the box (1) and two pulleys (17) connected via a belt drive, wherein the two pulleys (17) are respectively fixedly connected to the rotating shaft (2) and the output shaft of the motor (16).
3. A high-purity quartz sand magnetic separation device according to claim 2, characterized in that: A baffle plate (14) extending to above the bottom end of the first dividing plate (8) is fixedly connected to the top of the inner wall of the box body (1).
4. A high-purity quartz sand magnetic separation device according to claim 3, characterized in that: The two permanent magnets (6) are arranged adjacent to each other, and the two rollers (3) rotate towards each other.
5. A high-purity quartz sand magnetic separation device according to claim 4, characterized in that: The first dividing plate (8) and the second dividing plate (9) are both configured as conical structures.
6. A high-purity quartz sand magnetic separation device according to claim 1, characterized in that: The bottom of the feed hopper (7) and the bottom of the first distribution plate (8) are both located on one side corresponding to the center line of the roller (3).
Citation Information
Patent Citations
Magnetic separation device for high-purity quartz sand production
CN215235000U