A tungsten steel spring wire splitting assembly tool
By designing the tooling of tungsten steel reed wire splitting assembly, using vertical and horizontal adjustment components to adjust the wire arrangement, and adjusting the wire splitting spacing through the separator and intermediate gasket, the problem of space waste and insufficient applicability when wire splitting in the prior art is solved, and flexible wire splitting and efficient production of steel wires of different specifications is achieved.
Patent Information
- Application Number
- CN202420618339.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The existing wire wire splitting tooling has problems of wasted space and insufficient applicability when dealing with smaller and denser filaments, and the arrangement density of the wire cannot be adjusted.
A tungsten steel reed wire splitter assembly tool is designed, using vertical adjustment components and horizontal adjustment components to adjust the overall arrangement of the steel wires. By adjusting the wire splitting spacing in the wire splitting assembly, flexible wire splitting of steel wires of different specifications is achieved.
The tooling can flexibly adapt to the wire splitting needs of different specifications of steel wires, reduce the waste of layout space, improve applicability, and extend the service life of the wire splitting assembly by using tungsten steel reeds.
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Figure CN222740155U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of steel wire production, and in particular to a tungsten steel spring wire splitting assembly tooling. Background Art
[0002] Steel wire is a processed product made from hot-rolled wire rods through cold drawing. It is widely used in the fields of industry and mining, national defense, construction, transportation, machinery manufacturing, etc. Steel wire needs to be split during the production process. This process is to cut or separate the steel wire according to certain rules and requirements to achieve a specific length or shape to meet different application requirements.
[0003] In the related art, the wire splitting process of the steel wire needs to be carried out by a wire splitting tool, and the wire splitting tooling currently used is mostly a comb-tooth type structure. In order to ensure the strength of the comb teeth, the comb teeth of such wire splitting tooling are generally thicker, which can easily cause a waste of space when arranging the steel wires, and it is impossible to arrange smaller and denser filaments. In addition, since the wire splitting spacing of the existing wire splitting tooling is fixed during the processing process, the arrangement density of the steel wire cannot be adjusted later, and the applicability is poor, so it needs to be improved. Utility Model Content
[0004] In order to improve the flexibility of the steel wire splitting process and reduce the waste of arrangement space, the present application provides a tungsten steel spring wire splitting assembly tooling.
[0005] The present application provides a tungsten steel reed wire splitting assembly tooling adopts the following technical solution:
[0006] A tungsten steel spring wire dividing assembly tool comprises a base, on which a vertical adjustment assembly and a horizontal adjustment assembly for adjusting the overall arrangement of the steel wire are arranged, one side of the horizontal adjustment assembly is provided with a wire dividing assembly for adjusting the arrangement density of the steel wire, the wire dividing assembly comprises two connecting plates, a mounting shaft, a plurality of separators and two locking nuts, both of the connecting plates are connected to the side walls of the horizontal adjustment assembly, the mounting shaft is arranged between the connecting plates on both sides, a plurality of separators are sleeved on the circumferential wall of the mounting shaft, the separators are slidably connected to the mounting shaft, a plurality of intermediate gaskets are abutted between adjacent separators, the circumferential walls at both ends of the mounting shaft are provided with threaded sections for connecting locking nuts, and the two locking nuts press the plurality of separators against each other.
[0007] By adopting the above technical solution, the steel wire is passed through adjacent separators, and the overall arrangement of the steel wire is first adjusted by the vertical adjustment component and the horizontal adjustment component, so that the subsequent wire splitting of the steel wire can achieve the expected effect; according to the wire splitting requirements, intermediate gaskets of corresponding thickness are added between adjacent separators, so that the gap between adjacent separators meets the requirements of the separate arrangement of the steel wire and the arrangement requirements of steel wires of different thicknesses and specifications. After the adjustment is completed, the locking nut is used to lock it, and the wire splitting can begin; the tooling of the present application can flexibly adapt to the wire splitting requirements of steel wires of different specifications, improve the problem of waste of arrangement space during wire splitting, and improve applicability.
[0008] Optionally, the separator is a tungsten steel spring.
[0009] By adopting the above technical solution, the tungsten steel reed has high hardness, high strength and high wear resistance, can adapt to the long-term friction of the steel wire without being easily broken or damaged, can effectively extend the service life of the wire separation component and save production costs.
[0010] Optionally, the wire dividing assembly also includes two limit plates, the locking nut and the limit plates correspond one to one, the two limit plates are both sleeved on the circumferential wall of the mounting shaft, and several of the separating plates are located between the limit plates on both sides, and the locking nut abuts against the side wall of the corresponding limit plate facing away from the separating plate.
[0011] By adopting the above technical solution, the limit plate can fix the adjusted separator and stabilize the gap between two adjacent separators, so as to more stably control the wire separation specifications of the steel wire. At the same time, the limit plate can also separate the locking nut and the separator, thereby protecting the structural safety of the separator and extending its service life.
[0012] Optionally, the wire dividing assembly also includes a positioning shaft, which is arranged between the connecting plates on both sides, the positioning shaft is arranged parallel to the mounting shaft, the positioning shaft is located above the mounting shaft, the positioning shaft passes through two limit plates in sequence, and the side of the separator facing the positioning shaft is provided with a slot, and the separator is embedded in the positioning shaft through the slot.
[0013] By adopting the above-mentioned technical solution, before the wire splitting process begins, the separator is flipped so that the separator rotates around the installation axis and detaches from the positioning axis. At this time, it is convenient to pass the end of the steel wire through the adjacent separator, which helps to improve the operating convenience of the wire splitting assembly of the present application.
[0014] Optionally, a limiting shaft is provided on the side of the separator away from the positioning shaft, a mounting block is provided on the side wall of the connecting plate away from the horizontal adjustment component, and a limiting groove is provided on the top wall of the mounting block for the end of the limiting shaft to be clamped.
[0015] By adopting the above technical solution, the presence of the limiting shaft can prevent the separator from falling off the positioning shaft and deflecting due to the drive of the steel wire, thereby improving the stability and safety of the wire separation assembly during operation.
[0016] Optionally, the horizontal adjustment assembly includes two horizontal mounting plates, two horizontal pressure plates and two horizontal axes, the horizontal mounting plates and the horizontal pressure plates correspond to each other one by one, the two horizontal mounting plates are vertically arranged on the base, the two horizontal axes are located between the horizontal mounting plates on both sides, the two horizontal axes are arranged up and down, the lower horizontal axis is arranged between the horizontal mounting plates on both sides, the top wall of the horizontal mounting plate is provided with a U-shaped groove for the two ends of the upper horizontal axis to be embedded and slide, and the horizontal pressure plate is connected to the top wall of the corresponding horizontal mounting plate.
[0017] By adopting the above technical solution, the upper horizontal axis can slide along the vertically opened U-shaped groove, so as to adjust the distance between the two horizontal axes, so as to quickly adjust the overall arrangement during the wire separation process.
[0018] Optionally, the vertical adjustment assembly includes two vertical mounting plates, two vertical shafts and two groups of locking members, and the horizontal pressure plate, vertical mounting plate, vertical shaft and locking members correspond to each other one by one; the vertical shaft is vertically connected to the corresponding vertical mounting plate, the vertical mounting plate is arranged on the surface of the corresponding horizontal pressure plate, the vertical mounting plate is slidingly connected to the horizontal pressure plate, the vertical mounting plate is provided with a waist-shaped groove along the thickness direction, the length direction of the waist-shaped groove is consistent with the length direction of the horizontal axis, and the locking member passes through the corresponding waist-shaped groove and is connected to the horizontal pressure plate.
[0019] By adopting the above technical solution, the connection between the locking piece and the horizontal pressure plate is released, and the locking piece can be used as a limiter. The position of the vertical mounting plate can be adjusted through the relative position relationship between the waist-shaped groove and the locking piece, thereby adjusting the distance between the vertical axes on both sides. After the adjustment is completed, the locking piece can be re-fixed to adjust the overall arrangement of the steel wire distribution. The structure is simple and easy to implement.
[0020] Optionally, the locking member includes at least two limiting bolts, the limiting bolts pass through the waist-shaped groove and are connected to the horizontal pressure plate, and the two limiting bolts are distributed in sequence along the length direction of the horizontal axis.
[0021] By adopting the above technical solution, the two limit bolts are distributed along the direction of the horizontal axis, which can enable the vertical mounting plate to slide stably along the direction of the horizontal axis and prevent the vertical mounting plate from deflecting, thereby improving the operating stability of the vertical adjustment assembly.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] 1. The tooling of the present application can flexibly adapt to the needs of wire splitting of steel wires of different specifications, improve the problem of space waste during wire splitting, and improve applicability;
[0024] 2. The intermediate spacers of the present application are used to adjust the spacing between the separators, which can meet the threading requirements of steel wires of different specifications;
[0025] 3. This application uses tungsten steel springs as separators, which are not easily damaged and can reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of a tungsten steel spring wire separation assembly tooling in an embodiment of the present application.
[0027] Figure 2 It is a schematic diagram of the structure of the vertical adjustment component and the horizontal adjustment component in the embodiment of the present application.
[0028] Figure 3 It is a schematic diagram of the structure of the wire separation component in the embodiment of the present application.
[0029] Figure 4 It is a cross-sectional view of the wire separation component in the embodiment of the present application.
[0030] Explanation of the reference numerals in the accompanying drawings: 1. base; 2. vertical adjustment assembly; 21. vertical mounting plate; 211. waist-shaped groove; 22. vertical axis; 23. locking piece; 231. limiting bolt; 3. horizontal adjustment assembly; 31. horizontal mounting plate; 311. U-shaped groove; 32. horizontal pressure plate; 33. horizontal axis; 4. wire dividing assembly; 41. connecting plate; 411. mounting block; 412. limiting groove; 42. mounting axis; 43. separator; 431. slot; 44. locking nut; 45. intermediate gasket; 46. limiting plate; 47. positioning axis; 48. limiting axis. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-4 This application is described in further detail.
[0032] The present application embodiment discloses a tungsten steel spring wire splitting assembly tool. Figure 1 , including a base 1, on which a vertical adjustment component 2 and a horizontal adjustment component 3 for adjusting the overall arrangement of the steel wires are arranged.
[0033] Reference Figure 1 and Figure 2The horizontal adjustment assembly 3 includes two horizontal mounting plates 31, two horizontal pressing plates 32 and two horizontal shafts 33. The horizontal mounting plates 31 and the horizontal pressing plates 32 are arranged one by one; the two horizontal mounting plates 31 are integrally formed on the surface of the base 1, the two horizontal mounting plates 31 are arranged vertically, and the two horizontal shafts 33 are located between the horizontal mounting plates 31 on both sides. The two horizontal shafts 33 are distributed up and down and are parallel to each other. The lower horizontal shaft 33 is rotatably connected between the horizontal mounting plates 31 on both sides. The top wall of the horizontal mounting plate 31 is provided with a U-shaped groove 311, and the U-shaped groove 311 It is vertically arranged, and the end of the upper horizontal axis 33 is clamped in the corresponding U-shaped groove 311, so that the upper horizontal axis 33 can be adjusted up and down along the U-shaped groove 311 to change the distance between the two horizontal axes 33. The horizontal pressure plate 32 is detachably connected to the top wall of the corresponding horizontal mounting plate 31 by bolts to cover the opening of the U-shaped groove 311 to prevent the upper horizontal axis 33 from escaping from the U-shaped groove 311 driven by the steel wire. In this embodiment, bolts can be set on the horizontal pressure plate 32 to position the upper horizontal axis 33 after adjustment.
[0034] Reference Figure 1 and Figure 2 The vertical adjustment assembly 2 includes two vertical mounting plates 21, two vertical shafts 22 and two sets of locking members 23, wherein the horizontal pressing plate 32, the vertical mounting plate 21, the vertical shaft 22 and the locking members 23 are arranged in a one-to-one correspondence; the vertical mounting plate 21 is slidably connected to the surface of the corresponding horizontal pressing plate 32, and the vertical pressing plate is penetrated with a waist-shaped groove 211 along the thickness direction, and the length direction of the waist-shaped groove 211 is consistent with the length direction of the horizontal shaft 33. The locking member 23 passes through the waist-shaped groove 211 and is connected to the horizontal pressing plate 32. The locking member 23 can fix and limit the vertical mounting plate 21. In this embodiment, the locking member 23 is two limiting bolts 231, and the diameter of the end of the limiting bolt 231 is larger than the round end diameter of the waist-shaped groove 211. The two limiting bolts 231 pass through the waist-shaped groove 211 and are connected to the horizontal pressure plate 32. The two limiting bolts 231 are distributed along the length direction of the horizontal axis 33, so that the vertical mounting plate 21 can slide in a direction parallel to the horizontal axis 33. The vertical axis 22 is detachably connected to one end of the vertical mounting plate 21 close to the other vertical mounting plate 21 by bolts. By sliding the vertical mounting plate 21, the distance between the vertical axes 22 on both sides can be adjusted. The space enclosed by the two vertical axes 22 and the two horizontal axes 33 is the area where the steel wire can pass, which can be flexibly adjusted to meet various wire splitting requirements.
[0035] Reference Figure 2 and Figure 3A wire dividing assembly 4 for adjusting the arrangement density of the steel wire is provided on one side of the horizontal adjustment assembly 3. The wire dividing assembly 4 includes two connecting plates 41, a mounting shaft 42, a plurality of partitions 43, two locking nuts 44, two limit plates 46 and a positioning shaft 47, wherein the horizontal mounting plate 31, the connecting plate 41, the locking nut 44 and the limit plate 46 are arranged in a one-to-one correspondence.
[0036] Reference Figure 2 , Figure 3 and Figure 4 The connecting plate 41 is detachably connected to the side wall of the corresponding horizontal mounting plate 31 by bolts, and the mounting shaft 42 is arranged between the connecting plates 41 on both sides. The mounting shaft 42 is parallel to the horizontal shaft 33, and both ends of the mounting shaft 42 are connected to the connecting plate 41 through threaded sections. A plurality of separators 43 are sleeved on the peripheral wall of the mounting shaft 42. The separator 43 can rotate with the mounting shaft 42 as the axis, and can also slide along the length direction of the mounting shaft 42. Intermediate gaskets 45 of different specifications are arranged between the connected separators 43 according to the wire separation requirements to meet the requirements of arranging steel wires of different thicknesses. In this embodiment, the separator 43 adopts a tungsten steel spring, which has high strength and is not easily broken by the influence of the steel wire, can extend the service life, and save production costs.
[0037] Reference Figure 2 and Figure 3 , two limit plates 46 are sleeved on the peripheral wall of the installation shaft 42, and a plurality of spacers 43 are located between the limit plates 46 on both sides. The limit plates 46 are used to limit the spacers 43. The locking nuts 44 are threadedly connected to the threaded section of the installation shaft 42 and abut against the side wall of the corresponding limit plate 46 away from the spacers 43. By screwing the locking nuts 44 and sliding the limit plates 46, the pressure of the limit plates 46 on the spacers 43 can be loosened, so as to adjust the spacing between the spacers 43. In this embodiment, the same limit plate 46 can be equipped with multiple locking nuts 44 according to actual use requirements to improve the stability of fastening.
[0038] Reference Figure 2 and Figure 3The positioning shaft 47 is arranged between the connecting plates 41 on both sides, the positioning shaft 47 is parallel to the mounting shaft 42, and the positioning shaft 47 passes through the two limiting plates 46 in sequence. The side of the separator 43 facing the positioning shaft 47 is provided with a slot 431, through which the separator 43 can be embedded in the peripheral wall of the positioning shaft 47. When threading, the mounting shaft 42 can be used as the axis to rotate the separator 43 so that the separator 43 is detached from the positioning shaft 47 to improve the threading efficiency. In this embodiment, the two ends of the positioning shaft 47 are threadedly connected with locking screws. The mother 44 is used to further tighten the limit plate 46; a limit shaft 48 is set on the side of the separator 43 away from the positioning shaft 47, and a mounting block 411 is integrally formed on the side of the connecting plate 41 away from the horizontal mounting plate 31. The top wall of the mounting block 411 is provided with a limit groove 412 for the end of the limit shaft 48 to be clamped. When the limit shaft 48 is set in the limit groove 412, the limit shaft 48 can be against the side of the separator 43 away from the positioning shaft 47 to prevent the separator 43 from deflecting under the influence of the steel wire, thereby improving the stability of the wire dividing assembly 4.
[0039] The implementation principle of a tungsten steel spring wire-splitting assembly tooling of the embodiment of the present application is as follows: remove the limit shaft 48, flip the separator 43 with the mounting shaft 42 as the axis, and thread the steel wire. After the threading is completed, re-install the separator 43 in the positioning shaft 47 with the slot 431; then adjust the overall arrangement of the steel wire through the vertical adjustment component 2 and the horizontal adjustment component 3, so that the subsequent wire splitting of the steel wire can achieve the expected effect; release the locking nut 44 on one side of the limit plate 46, and according to the wire splitting requirements, slide the separator 43 along the mounting shaft 42, and add an intermediate gasket 45 of corresponding thickness between adjacent separators 43, so that the gap between adjacent separators 43 meets the requirements of the separate arrangement of steel wires and the arrangement requirements of steel wires of different thicknesses. After the adjustment is completed, lock it through the locking nut 44, and then start the wire splitting; the tooling of the present application can flexibly adapt to the wire splitting requirements of steel wires of different specifications, improve the problem of waste of arrangement space during wire splitting, and improve applicability.
[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A tungsten steel spring wire splitting assembly tool, characterized by: The invention comprises a base (1), wherein the base (1) is provided with a vertical adjustment component (2) and a horizontal adjustment component (3) for adjusting the overall arrangement of the steel wires, wherein a wire dividing component (4) for adjusting the arrangement density of the steel wires is provided on one side of the horizontal adjustment component (3), wherein the wire dividing component (4) comprises two connecting plates (41), a mounting shaft (42), a plurality of spacers (43) and two locking nuts (44), wherein the two connecting plates (41) are both connected to the horizontal adjustment component (3) side walls, the installation shaft (42) is arranged between the connecting plates (41) on both sides, a plurality of the separators (43) are sleeved on the peripheral wall of the installation shaft (42), the separators (43) are slidably connected to the installation shaft (42), a plurality of intermediate gaskets (45) are abutted between adjacent separators (43), and the peripheral walls at both ends of the installation shaft (42) are provided with threaded sections for connection with locking nuts (44), and the two locking nuts (44) press the plurality of separators (43) against each other.
2. A tungsten steel spring wire splitting assembly tooling according to claim 1, characterized in that: The separator (43) is a tungsten steel spring.
3. The tungsten steel spring wire splitting assembly tooling according to claim 1 is characterized by: The wire dividing assembly (4) also includes two limit plates (46), the locking nut (44) and the limit plates (46) correspond to each other one by one, the two limit plates (46) are both sleeved on the peripheral wall of the mounting shaft (42), and a plurality of the separators (43) are located between the limit plates (46) on both sides, and the locking nut (44) abuts against the side wall of the corresponding limit plate (46) away from the separator (43).
4. A tungsten steel spring wire splitting assembly tooling according to claim 3, characterized in that: The wire dividing assembly (4) also includes a positioning shaft (47), the positioning shaft (47) is arranged between the two side connecting plates (41), the positioning shaft (47) is arranged parallel to the installation shaft (42), the positioning shaft (47) is located above the installation shaft (42), the positioning shaft (47) passes through the two limit plates (46) in sequence, and the side of the separator (43) facing the positioning shaft (47) is provided with a slot (431), and the separator (43) is embedded in the positioning shaft (47) through the slot (431).
5. The tungsten steel spring wire splitting assembly tooling according to claim 4 is characterized by: A limiting shaft (48) is arranged on the side of the partition plate (43) away from the positioning shaft (47), and a mounting block (411) is arranged on the side wall of the connecting plate (41) away from the horizontal adjustment component (3), and a limiting groove (412) for clamping the end of the limiting shaft (48) is provided on the top wall of the mounting block (411).
6. The tungsten steel spring wire splitting assembly tooling according to claim 1, characterized in that: The horizontal adjustment assembly (3) comprises two horizontal mounting plates (31), two horizontal pressing plates (32) and two horizontal shafts (33). The horizontal mounting plates (31) and the horizontal pressing plates (32) correspond to each other one by one. The two horizontal mounting plates (31) are vertically arranged on the base (1). The two horizontal shafts (33) are located between the horizontal mounting plates (31) on both sides. The two horizontal shafts (33) are arranged up and down. The lower horizontal shaft (33) is arranged between the horizontal mounting plates (31) on both sides. The top wall of the horizontal mounting plate (31) is provided with a U-shaped groove (311) for the two ends of the upper horizontal shaft (33) to be embedded and slide. The horizontal pressing plate (32) is connected to the top wall of the corresponding horizontal mounting plate (31).
7. The tungsten steel spring wire splitting assembly tooling according to claim 6, characterized in that: The vertical adjustment assembly (2) comprises two vertical mounting plates (21), two vertical shafts (22) and two groups of locking members (23); the horizontal pressing plate (32), the vertical mounting plate (21), the vertical shaft (22) and the locking member (23) correspond to each other one by one; the vertical shaft (22) is vertically connected to the corresponding vertical mounting plate (21); the vertical mounting plate (21) is arranged on the surface of the corresponding horizontal pressing plate (32); the vertical mounting plate (21) is slidably connected to the horizontal pressing plate (32); a waist-shaped groove (211) is provided through the vertical mounting plate (21) along the thickness direction; the length direction of the waist-shaped groove (211) is consistent with the length direction of the horizontal shaft (33); the locking member (23) passes through the corresponding waist-shaped groove (211) and is connected to the horizontal pressing plate (32).
8. The tungsten steel spring wire splitting assembly tooling according to claim 7, characterized in that: The locking member (23) comprises at least two limiting bolts (231), the limiting bolts (231) passing through the waist-shaped groove (211) and connected to the horizontal pressing plate (32), and the two limiting bolts (231) are distributed in sequence along the length direction of the horizontal axis (33).