A rapid cooling device for casting processing
By setting up a carrier and hydraulic cylinder in the rapid cooling device for casting processing, the castings are pushed up to increase the exposed area at the bottom, the problem that cooling air is difficult to act on the bottom of the casting is solved, and more efficient casting cooling is achieved.
Patent Information
- Application Number
- CN202420721275.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The existing rapid cooling casting device for casting processing When cooling castings, cooling air is difficult to act on the bottom of the casting, resulting in limited cooling efficiency.
By setting the carrier between the tops of the two vertical frames and installing a hydraulic cylinder at the bottom of the carrier, the casting to be cooled is raised and the exposed area at its bottom is increased, thereby improving the cooling efficiency.
It effectively improves the cooling efficiency of the casting and solves the problem that cooling air is difficult to act on the bottom of the casting.
Smart Images

Figure CN222740281U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting processing cooling devices, in particular to a rapid cooling device for casting processing. Background Art
[0002] Castings are metal shaped objects obtained by various casting methods, that is, the smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other casting methods, and then cooled and polished to obtain objects with a certain shape, size and performance.
[0003] Castings are widely used, and have been applied to hardware and the entire mechanical and electronic industry, and their uses are becoming increasingly popular. Specifically, they are used in construction, hardware, equipment, engineering machinery and other large machinery, machine tools, ships, aerospace, automobiles, locomotives, electronics, computers, electrical appliances, lamps and other industries. The casting process generally includes mold manufacturing, smelting, pouring, solidification and cooling, demoulding, sand removal, surface treatment and other links.
[0004] The patent document with announcement number CN218775647U discloses a rapid cooling device for casting processing. The casting is moved by a first conveyor roller, and after the first cooling and cleaning are completed, the casting on the first conveyor roller flows into the second conveyor roller through the gap between the first hood and the second hood, a sealed chamber is formed inside the second hood through the second door curtain, and air is blown into the second hood by a cold air blower to complete secondary cooling of the casting, thereby accelerating the cooling speed of the casting. After the casting is conveyed to the second conveyor roller by the first conveyor roller, the cold air blower is turned on, and the cold air in the cold air blower reaches the inside of the second hood through the air outlet pipe through the connecting pipe, thereby completing secondary cooling of the casting on the second conveyor roller.
[0005] However, in the process of implementing the above technical solution, it is found that the above technical solution has the following technical problems:
[0006] The existing rapid cooling device for casting processing controls the movement of the casting by using conveyor rollers when cooling the casting, and the casting is placed on top of the conveyor rollers and cooled by the wind blown from the cooling fan to the inside of the machine cover. In actual operation, the contact area between the bottom of the casting and the conveyor rollers is large, and the cooling wind is difficult to act on the bottom of the casting. Although the cooling speed of the casting is greatly improved, it still has certain limitations. Utility Model Content
[0007] In order to overcome the shortcomings of the existing rapid cooling casting device for casting processing, in which the casting is placed on the top of the conveying roller and cooled by the wind blown from the cold air fan to the inside of the hood, although the cooling speed of the casting is greatly improved, the cooling wind is difficult to act on the bottom of the casting due to the large contact area between the bottom of the casting and the conveying roller, and there are still certain limitations. The embodiment of the present application provides a rapid cooling device for casting processing, by setting a supporting frame between the tops of two vertical frames, so that the limiting long rods welded at both ends of the supporting frame slide inside the first horizontal bar and the second horizontal bar between the two vertical frames, when the hydraulic cylinders arranged at the bottom of the four corners at the bottom of the supporting frame work, the casting to be cooled mounted on the top of the supporting frame is pushed to rise, which is beneficial to increase the exposed area of the bottom of the casting to be cooled and improve the cooling effect of the casting.
[0008] The technical solution adopted by the embodiment of the present application to solve the technical problem is:
[0009] A rapid cooling device for casting processing, comprising a transfer mechanism for the rapid cooling device, the transfer mechanism comprising a carrier and a stand, the carrier being used to carry the casting to be cooled;
[0010] There are two stands, which are symmetrically arranged on the left and right.
[0011] Among them, a first horizontal bar is assembled and connected between the tops of both ends of the two vertical frames, and a second horizontal bar is assembled and connected between the bottoms of both ends of the two vertical frames. Two hydraulic cylinders are arranged on one side of the two second horizontal bars, and one end of the four hydraulic cylinders is respectively supported at the bottom of the four corners of the supporting frame.
[0012] In a possible implementation, angle plates are welded to the inner sides of the four corners of the carrier frame, one end of the hydraulic cylinder is hinged to the bottom of the angle plate, and the other end of the hydraulic cylinder is hinged to one end of the second horizontal bar.
[0013] In a possible implementation, the bottoms of both ends of the support frame are processed and welded with two limiting long rods, and the two limiting long rods on one side of the support frame are slidably connected to the first horizontal bar and the second horizontal bar on the same side.
[0014] In a possible implementation, the bottoms of both sides of the support frame are respectively overlapped on the tops of the two vertical frames, and one end of the limiting long rod is located inside the second horizontal bar.
[0015] In a possible implementation, a lap plate is processed on the top of both ends of the two upright frames, a driving motor is assembled and connected to one side of the bottom of the lap plate, a roller is assembled and connected to one end of the driving motor shaft, and the roller is located on the other side of the bottom of the lap plate.
[0016] In a possible implementation, the lap plate is arranged in an L-shape, and the top surface of the lap plate is flush with the top surface of the supporting frame.
[0017] In a possible implementation, the bottom of the two vertical frames is provided with a same supporting base frame, the tops of both sides of the supporting base frame are processed with positioning ribs, the rollers at the same end of the two vertical frames are rollingly connected to the top of the same positioning rib, and the two vertical frames drive the carrying frames to be movably connected to the inner side of the supporting base frame.
[0018] In summary, the present invention includes at least one of the following beneficial technical effects:
[0019] 1. By setting the bearing frame between the tops of the two vertical frames, the limiting long rods welded at both ends of the bearing frame slide inside the first horizontal bar and the second horizontal bar between the two vertical frames. When the hydraulic cylinders arranged at the bottom of the four corners of the bottom of the bearing frame work, the casting to be cooled mounted on the top of the bearing frame is pushed up, which is beneficial to increase the exposed area of the bottom of the casting to be cooled and improve the cooling effect of the casting;
[0020] 2. By welding the tops of the two ends of the two vertical frames, a driving motor is installed on one side of the bottom, and a lap plate is provided on the other side which is connected to the driving motor. When the roller is mounted on the top of the positioning rib and the driving motor is working, the driving motor controls the rotation of the roller. The roller can drive the vertical frame to move on the inner side of the supporting frame by the lap plate with the help of the friction between the roller and the positioning rib, thereby driving the bearing frame between the two vertical frames to move, and finally driving the casting to be cooled on the top of the bearing frame into the cooling area or moving out of the cooling area. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 It is a schematic diagram of the bottom structure of the transfer mechanism of the utility model;
[0023] Figure 3 It is an exploded view of the transfer mechanism of the utility model.
[0024] Description of the drawings: 1. Support base frame; 2. Lap plate; 3. Load-bearing frame; 4. Vertical frame; 5. Angle plate; 6. First horizontal bar; 7. Positioning edge bar; 8. Driving motor; 9. Roller; 10. Hydraulic cylinder; 11. Second horizontal bar; 12. Limiting long rod. DETAILED DESCRIPTION
[0025] The technical solution in the embodiment of the present application is to solve the problems of the above-mentioned background technology, and the overall idea is as follows:
[0026] Embodiment 1:
[0027] This embodiment introduces a specific structure of a rapid cooling device for casting processing. Figure 1-Figure 3 As shown, the rapid cooling device includes a transfer mechanism, which includes a carrier frame 3 for carrying the casting to be cooled and two vertical frames 4 symmetrically arranged on the left and right. The tops of the two vertical frames 4 are assembled and connected with a first horizontal bar 6, and the bottoms of the two vertical frames 4 are assembled and connected with a second horizontal bar 11. Two hydraulic cylinders 10 are arranged on one side of the two second horizontal bars 11.
[0028] Among them, the inner sides of the four corners of the carrier frame 3 are welded with angle plates 5. By hingedly connecting one end of the hydraulic cylinder 10 with the bottom of the angle plate 5, the other end of the hydraulic cylinder 10 is hingedly connected with one end of the second horizontal bar 11, so that one end of the four hydraulic cylinders 10 is supported at the bottom of the four corners of the carrier frame 3 respectively. When the four hydraulic cylinders 10 are working, the carrier frame 3 can be pushed to move toward the top, thereby driving the casting to be cooled mounted on the top of the carrier frame 3 to rise, which is beneficial to increase the exposed area of the bottom of the casting to be cooled, and improve the cooling efficiency of the casting by the cold air blown by the cold air blower in the prior art;
[0029] At the same time, by adopting the articulated mode at both ends of the hydraulic cylinder 10, when the supporting frame 3 is controlled to move up and down between the two vertical frames 4, there will be no interference between the supporting frame 3 and the vertical frames 4, thereby ensuring that the supporting frame 3 moves up and down smoothly;
[0030] Secondly, in order to ensure that the support frame 3 can move vertically, Figure 2 and Figure 3 As shown, the bottoms of both ends of the carrier 3 are processed and welded with two limiting long rods 12, and by making the two limiting long rods 12 on one side of the carrier 3 slidably connected to the first horizontal bar 6 and the second horizontal bar 11 on the same side, a fixed track can be provided for the carrier 3 during the up and down movement;
[0031] Furthermore, the bottoms of both sides of the supporting frame 3 are respectively overlapped on the tops of the two upright frames 4. By making one end of the limiting long rod 12 located inside the second horizontal bar 11, when the two upright frames 4 move as a whole, the upright frame 4 will not affect the movement of the supporting frame 3 because one end of the limiting long rod 12 protrudes from the bottom of the upright frame 4.
[0032] By adopting the above technical solution:
[0033] The above-mentioned design sets the supporting frame 3 between the tops of the two vertical frames 4, so that the limiting long rods 12 welded at the two ends of the supporting frame 3 slide inside the first horizontal bar 6 and the second horizontal bar 11 between the two vertical frames 4. When the hydraulic cylinder 10 set at the four corners of the bottom of the supporting frame 3 and hinged to the upper corner plate 5 of the supporting frame 3 at one end works, it pushes the casting to be cooled mounted on the top of the supporting frame 3 to rise, which is beneficial to increase the exposed area of the bottom of the casting to be cooled and improve the effect of the casting being cooled by cold air.
[0034] Embodiment 2:
[0035] Based on Example 1, this example introduces the specific structure of the stand 4. The tops of both ends of the two stands 4 are processed with lap plates 2, one side of the bottom of the lap plate 2 is assembled and connected with a drive motor 8, one end of the rotating shaft of the drive motor 8 is assembled and connected with a roller 9, and the bottoms of the two stands 4 are provided with the same supporting base frame 1, and the tops of both sides of the supporting base frame 1 are processed with positioning ribs 7;
[0036] The lap plate 2 is arranged in an L-shape so that the top surface of the lap plate 2 is flush with the top surface of the carrier 3. When the casting to be cooled is placed on the top of the carrier 3, the two vertical frames 4 can jointly support the casting to be cooled, thereby improving the stability of the casting movement.
[0037] At the same time, by locating the roller 9 and the driving motor 8 on both sides of the bottom of the lap plate 2 respectively, the roller 9 at the same end of the two uprights 4 is rollingly connected to the top of the same positioning rib 7. When the driving motor 8 controls the rotation of the roller 9, the roller 9 can be supported on the top of the positioning rib 7, so that the two uprights 4 can drive the supporting frame 3 to be movably connected to the inner side of the supporting base frame 1, thereby controlling the casting to be cooled mounted on the top of the supporting frame 3 to move into the hood in the prior art and move out from the inside of the hood.
[0038] By adopting the above technical solution:
[0039] The above-mentioned design is achieved by welding a driving motor 8 on one side of the bottom at the top ends of the two vertical frames 4, and a lap plate 2 is provided on the other side which is transmission-connected to the driving motor 8. When the roller 9 is mounted on the top of the positioning rib 7 and the driving motor 8 is working, the driving motor 8 controls the roller 9 to rotate. The roller 9 uses the friction between the roller 9 and the positioning rib 7 to make the lap plate 2 drive the vertical frame 4 to move on the inner side of the supporting base frame 1, thereby driving the bearing frame 3 between the two vertical frames 4 to move, which is beneficial to control the casting to be cooled mounted on the top of the bearing frame 3 to move into the hood in the prior art and move out of the hood.
[0040] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.
Claims
1. A rapid cooling device for casting processing, comprising a transfer mechanism for the rapid cooling device, characterized in that: include: A carrier frame (3) for carrying the casting to be cooled; Two stands (4) are provided and are symmetrically arranged on both sides; A first horizontal bar (6) is assembled and connected between the tops of both ends of the two vertical frames (4), a second horizontal bar (11) is assembled and connected between the bottoms of both ends of the two vertical frames (4), two hydraulic cylinders (10) are arranged on one side of the two second horizontal bars (11), and one end of the four hydraulic cylinders (10) is respectively supported at the bottom of the four corners of the support frame (3).
2. A rapid cooling device for casting processing as claimed in claim 1, characterized in that: The inner sides of the four corners of the support frame (3) are all welded with angle plates (5), one end of the hydraulic cylinder (10) is hinged to the bottom of the angle plate (5), and the other end of the hydraulic cylinder (10) is hinged to one end of the second horizontal bar (11).
3. A rapid cooling device for casting processing as claimed in claim 1, characterized in that: The bottoms of both ends of the support frame (3) are processed and welded to have two limiting long rods (12), and the two limiting long rods (12) located on one side of the support frame (3) are slidably connected to the inside of the first horizontal bar (6) and the second horizontal bar (11) on the same side.
4. A rapid cooling device for casting processing as claimed in claim 3, characterized in that: The bottoms of both sides of the support frame (3) are respectively overlapped on the tops of the two vertical frames (4), and one end of the limiting long rod (12) is located inside the second horizontal bar (11).
5. A rapid cooling device for casting processing as claimed in claim 1, characterized in that: The tops of both ends of the two upright frames (4) are processed with overlapping plates (2), one side of the bottom of the overlapping plates (2) is assembled and connected with a driving motor (8), one end of the rotating shaft of the driving motor (8) is assembled and connected with a roller (9), and the roller (9) is located on the other side of the bottom of the overlapping plates (2).
6. A rapid cooling device for casting processing as claimed in claim 5, characterized in that: The lap plate (2) is arranged in an L-shape, and the top surface of the lap plate (2) is flush with the top surface of the bearing frame (3).
7. A rapid cooling device for casting processing as claimed in claim 1, characterized in that: The bottoms of the two upright frames (4) are provided with a same supporting base frame (1), and the tops of both sides of the supporting base frame (1) are processed with positioning ribs (7); The rollers (9) at the same end of the two upright frames (4) are rollingly connected to the top of the same positioning rib (7), and the two upright frames (4) drive the bearing frame (3) to be movably connected to the inner side of the supporting base frame (1).