Thin-walled head end face turning tool

By designing a thin-walled head turning tool with arc-shaped support plate, the head deformation and machining accuracy problems caused by lathe chuck are solved, and a more uniform stress and more efficient processing process is achieved.

CN222740312UActive Publication Date: 2025-04-11SHANXI FENXI ELECTRIC CO LTD
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Patent Information

Application Number
CN202420770536.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-04-11
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

During the turning process of thin-walled heads, the spindle speed is relatively high and the head needs to be firmly fixed, which leads to excessive support force of the lathe chuck, causing deformation of the head, affecting the processing accuracy and subsequent welding installation and use. At the same time, the chuck affects the tool cutting and positioning accuracy, and the operation is cumbersome.

Method used

A thin-walled head end surface turning tool is designed, and a support device is adopted, including a main bracket, a rotating shaft, a rotary disk, a slide rail, an arc-shaped support plate and a cylinder. The cylinder pushes the connecting rod to drive the rotation axis to rotate, the push rod pushes the slider to slide, and the arc-shaped support plate moves outward, forming multiple arc-shaped support plates to tension the support head from the inside to ensure uniform stress.

Benefits of technology

It effectively prevents the deformation and reduction of processing accuracy caused by the chuck, ensures the uniform stress and positioning accuracy of the head, simplifies the operation process, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222740312U_ABST
    Figure CN222740312U_ABST
Patent Text Reader

Abstract

The thin-walled head end face turning tool comprises a main body; a spindle box is arranged on one side of the main body; a track is arranged on the main body at one side of the spindle box; a tool holder is slidably arranged on the track; a cutting tool is arranged on the tool holder; a spindle is extended outward from the spindle box; a supporting device is fixedly arranged on one end of the spindle outside the spindle box; the supporting device comprises a main bracket; a rotating shaft is rotatably arranged in the middle of the main bracket; a turntable is fixedly arranged at the end of the rotating shaft away from the spindle; three slide rails are equidistantly arranged on the side of the main bracket away from the spindle; a slider is slidably arranged on the slide rail; a push rod is rotatably arranged at one end of the slider close to the rotating shaft and is rotatably connected to the turntable; an arc-shaped supporting plate is fixedly arranged on the slider; a connecting rod is fixedly arranged at one end of the rotating shaft close to the spindle; a cylinder is arranged on one side of the rotating shaft of the main bracket; a cylinder head of the cylinder and the end of the connecting rod away from the rotating shaft are rotatably connected; a positioning device is fixedly arranged at one end of the turntable away from the rotating shaft.
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Description

Technical Field

[0001] The utility model belongs to the field of end cap processing devices, in particular to a thin-wall end cap end face turning tool. Background Art

[0002] Thin-walled stainless steel equipment is often used in refining and chemical plants. In thin-walled stainless steel equipment, a head is used as the end of a sealed container for isolation. The interface of the thin-walled head is usually processed by turning the end face of the head. Currently, the turning process of the thin-walled head is mostly performed by fixing the thin-walled head with a lathe chuck. During the turning process, the spindle speed is relatively high. To ensure safe production, the head needs to be firmly fixed. The lathe chuck usually clamps the thin-walled head from the inside, which causes the lathe chuck to have a large supporting force on the thin-walled head, causing the thin-walled head to deform, affecting the subsequent turning process and the quality of the finished product, making the processing accuracy of the thin-walled head poor, and making it difficult to weld, install and use it later. During the processing, the chuck will affect the tool's cutting work on the end face of the head and it is difficult to correctly position the head. The operation is cumbersome and inconvenient, affecting work efficiency. Utility Model Content

[0003] The utility model aims to provide a thin-walled head end face turning tool to solve the problem that the spindle speed is relatively high during the turning process. In order to ensure safe production, the head needs to be firmly fixed. The lathe chuck usually clamps the thin-walled head from the inside, which will cause the lathe chuck to have a relatively large supporting force on the thin-walled head, causing the thin-walled head to deform, affecting the subsequent turning process and the quality of the finished product, making the processing accuracy of the thin-walled head poor, and making it difficult to subsequently weld, install and use. In the processing process, the chuck will affect the tool's cutting work on the head end face and it is difficult to correctly position the head. The operation is cumbersome and inconvenient, affecting the technical problems of work efficiency.

[0004] In order to achieve the above-mentioned purpose, the specific technical scheme of the thin-walled head end face turning tooling of the utility model is as follows:

[0005] The thin-walled head end face turning tool comprises a main body; a spindle box is arranged on one side of the main body; a track is arranged on the main body at one side of the spindle box; a tool holder is slidably arranged on the track; a cutting tool is arranged on the tool holder; a spindle is extended outward from the spindle box; a supporting device is fixedly arranged on one end of the spindle outside the spindle box; the supporting device comprises a main bracket; a rotating shaft is rotatably arranged in the middle of the main bracket; a turntable is fixedly arranged at the end of the rotating shaft away from the spindle; three slide rails are equidistantly arranged on the side of the main bracket away from the spindle; a slider is slidably arranged on the slide rail; a push rod is rotatably arranged at one end of the slider close to the rotating shaft and is rotatably connected to the turntable; an arc-shaped supporting plate is fixedly arranged on the slider; a connecting rod is fixedly arranged at one end of the rotating shaft close to the spindle; a cylinder is arranged on one side of the rotating shaft of the main bracket; a cylinder head of the cylinder and the end of the connecting rod away from the rotating shaft are rotatably connected; a positioning device is fixedly arranged at one end of the turntable away from the rotating shaft.

[0006] Furthermore, the positioning device includes a support column fixedly connected to the turntable; a positioning end is fixedly provided at one end of the support column away from the turntable.

[0007] Furthermore, the positioning end can be set to different shapes such as arc surface, hemispherical shape, cone top shape, concave shape, etc. according to usage requirements.

[0008] Furthermore, a plurality of the arc-shaped support plates are combined into a circle.

[0009] The utility model has the following advantages: when in use, the straight section of the thin-walled head to be processed is sleeved on the outer side of the supporting device, the cylinder is started, the cylinder pushes the connecting rod to drive the rotating shaft to rotate, the turntable is driven to rotate, the push rod pushes the slider to slide on the slide rail, and the arc-shaped support plate is driven to move outward, the three sliders move outward at the same time, so that the three arc-shaped support plates are tightened to support the head from the inside, the multiple arc-shaped support plates form a nearly circular support with a large contact area with the inner wall of the head and more uniform force, which can effectively prevent the chuck from having a small support contact area for the thin-walled head, resulting in a large support force on one point of the head, causing the thin-walled head to deform, affecting the subsequent processing and use; in the process of installing the thin-walled head to the supporting device, the head is sleeved on the outer side of the supporting device, so that the inner wall of the head of the head is fitted with the positioning end of the positioning device, and then the cylinder is started to use the arc-shaped support plate to fix the head, and the positioning end of the suitable shape can be completely fitted with the inner wall of the head of the head, so that the fixed position of the head is accurate and without deviation, the operation is convenient, and the work efficiency is increased. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0011] Figure 2 It is a schematic diagram of the structure of the utility model from a side perspective;

[0012] Figure 3 For this utility model Figure 2 A magnified schematic diagram of the middle A area;

[0013] Figure 4 This is a schematic diagram of the structure of the support device of the utility model;

[0014] Figure 5 This is a schematic diagram of the cylinder installation and connection structure in the support device of the utility model;

[0015] Figure 6 This is a schematic diagram of the installation structure of positioning terminals of different shapes according to another example of the utility model;

[0016] Figure 7 This is a schematic diagram of the installation structure of positioning terminals of different shapes according to another example of the present utility model;

[0017] Explanation of the markings in the figure: 1. Main body; 2. Spindle box; 3. Track; 4. Tool holder; 5. Cutting tool; 6. Spindle; 7. Support device; 8. Main bracket; 9. Rotating axis; 10. Turntable; 11. Slide rail; 12. Slider; 13. Push rod; 14. Arc support plate; 15. Connecting rod; 16. Cylinder; 17. Positioning device; 18. Support column; 19. Positioning end. DETAILED DESCRIPTION

[0018] In order to better understand the purpose, structure and function of the utility model, the thin-walled head end face turning tool of the utility model is further described in detail below in conjunction with the accompanying drawings.

[0019] like Figure 1-7 As shown, the utility model thin-walled head end face turning tool comprises a main body 1; a main body 1 is provided with a spindle box 2 on one side; a main body 1 is provided with a track 3 on one side of the spindle box 2; a tool holder 4 is slidably provided on the track 3; a cutting tool 5 is provided on the tool holder 4; a spindle 6 is provided extending outward from the spindle box 2; a support device 7 is fixedly provided at one end of the spindle box 2; the support device 7 comprises a main bracket 8; a rotating shaft 9 is rotatably provided in the middle of the main bracket 8; a rotating disk 10 is fixedly provided at one end of the rotating shaft 9 away from the spindle 6; a side of the main bracket 8 away from the spindle 6 is circumferentially provided, etc. Three slide rails 11 are provided; a slider 12 is slidably provided on the slide rail 11; a push rod 13 is rotatably provided at one end of the slider 12 close to the rotating shaft 9 and is rotatably connected to the turntable 10; an arc-shaped support plate 14 is fixedly provided on the slider 12, and a plurality of arc-shaped support plates 14 are combined into a circle; a connecting rod 15 is fixedly provided at one end of the rotating shaft 9 close to the main shaft 6; a cylinder 16 is provided on one side of the rotating shaft 9 of the main bracket 8; a cylinder head of the cylinder 16 and an end of the connecting rod 15 away from the rotating shaft 9 are rotatably connected; a positioning device 17 is fixedly provided at one end of the turntable 10 away from the rotating shaft 9.

[0020] Combination Figure 1-7As shown, during use, the thin-walled end cap is sleeved on the outside of the supporting device 7, so that the positioning end head 19 of the positioning device 17 fits the inner wall of the head of the thin-walled end cap, and the cylinder 16 is started. The cylinder head of the cylinder 16 pushes the connecting rod 15 to drive the rotating shaft 9 to rotate, and the rotating shaft 9 pushes the push rod 13, so that the push rod 13 pushes the slider 12 to slide on the slide rail 11, driving the multiple arc-shaped support plates 14 to expand outward, and the thin-walled end cap is tensioned and supported from the inside, and then the tool holder 4 is slid on the track 3, and the spindle 6 of the spindle box 2 is started to drive the thin-walled end cap to move. The wall head rotates at high speed, and then the cutting tool 5 is used to cut the end of the thin-walled head. The outwardly expanded arc support plate 14 is supported on the inner wall of the thin-walled head, which will not affect the cutting work on the end of the head. Multiple arc support plates 14 form a circular support from the inside of the thin-walled head. The arc support plate 14 has a large contact area with the inner wall of the thin-walled head, so that the overall force on the head is more uniform, which can effectively prevent the thin-walled head from being deformed due to excessive force at a single position, affecting the subsequent turning and welding.

[0021] The positioning device 17 includes a support column 18 fixedly connected to the turntable 10; a positioning end 19 is fixedly provided at one end of the support column 18 away from the turntable 10. In the process of installing the thin-walled head to the outside of the support device 7, the head is sleeved on the outside of the support device 7 so that the inner wall of the head of the head fits with the positioning end 19 of the positioning device 17, and then the cylinder 16 is started to open the multiple arc-shaped support plates 14 to fix the head. The installation positioning of the head is accurate, which prevents the fixed head from being skewed, making it difficult to perform normal turning work later, and the installation operation process is relatively convenient, thereby increasing work efficiency.

[0022] Combination Figure 6-7 As shown, the positioning end 19 can be set to different shapes such as arc surface, hemispherical, cone-top, concave, etc. according to the use requirements. When assembling the positioning device 17 of the present device, the positioning end 19 that fits the shape of the thin-walled head to be turned is set according to the shape of the thin-walled head to be turned, so that the positioning device 17 can be suitable for the positioning work of turning thin-walled heads of various shapes, and has a wide range of applications.

[0023] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. Thin-walled head end face turning tool, characterized in that: The machine comprises a main body (1); a main spindle box (2) is arranged on one side of the main body (1); a track (3) is arranged on one side of the main spindle box (2); a tool holder (4) is slidably arranged on the track (3); a cutting tool (5) is arranged on the tool holder (4); a main spindle (6) is arranged extending outward from the main spindle box (2); a supporting device (7) is fixedly arranged on one end of the main spindle (6) outside the main spindle box (2); the supporting device (7) comprises a main bracket (8); a rotating shaft (9) is rotatably arranged in the middle of the main bracket (8); a rotating disk (10) is fixedly arranged on one end of the rotating shaft (9) away from the main spindle (6); a main bracket (8) is circumferentially arranged on the side away from the main spindle (6) Three slide rails (11) are arranged at equal intervals; a slider (12) is slidably arranged on the slide rail (11); a push rod (13) is rotatably arranged at one end of the slider (12) close to the rotating shaft (9) and is rotatably connected to the turntable (10); an arc-shaped support plate (14) is fixedly arranged on the slider (12); a connecting rod (15) is fixedly arranged at one end of the rotating shaft (9) close to the main shaft (6); a cylinder (16) is arranged on one side of the rotating shaft (9) of the main bracket (8); a cylinder head of the cylinder (16) and an end of the connecting rod (15) away from the rotating shaft (9) are rotatably connected; and a positioning device (17) is fixedly arranged at one end of the turntable (10) away from the rotating shaft (9).

2. The thin-walled end face turning tool according to claim 1 is characterized in that: The positioning device (17) comprises a support column (18) fixedly connected to the turntable (10); a positioning end (19) is fixedly provided at one end of the support column (18) away from the turntable (10).

3. The thin-walled end face turning tool according to claim 2 is characterized in that: The positioning end head (19) can be configured into different shapes such as arc surface, hemispherical, cone top, and concave surface according to usage requirements.

4. The thin-walled end face turning tool according to claim 1, characterized in that: A plurality of the arc-shaped support plates (14) are combined into a circle.