A rod-shaped post porcelain insulator cutting device

Abstract

The present application discloses a rod-shaped pillar porcelain insulator cutting device, which relates to the technical field of pillar porcelain insulator cutting, and improves the existing device. Since a large amount of smoke and dust will be generated during the metal material cutting process, if these smoke and dust are not removed in time, they will have a serious impact on the health of workers and the normal operation of equipment, and a large amount of heat will be generated during the cutting process of the laser cutting head, which will easily lead to the laser cutting head temperature being too high, affecting the cutting effect of the metal material. The device includes a workbench and a groove, and the interior of the workbench is provided with a groove, and the interior of the groove even has a dust removal component. The present application uses a water pump to pump the water in the water storage tank into the atomizing nozzle through the water outlet pipe, so that the water mist contacts the smoke and dust generated during the cutting process, so as to increase the weight of the smoke and dust, and make the smoke and dust fall into the steel wire filter for storage, so as to effectively collect and filter the dust and smoke generated during the cutting process.

Description

Technical Field

[0001] The utility model relates to the technical field of post porcelain insulator cutting, in particular to a rod-shaped post porcelain insulator cutting device. Background Art

[0002] Post insulators are a special type of insulating control that can play an important role in overhead transmission lines. In the early years, post insulators were mostly used on utility poles, and gradually developed into high-voltage power lines. A lot of suspended insulators are hung on one end of the tower to increase the creepage distance. They are usually made of silicone or ceramics, which are called insulators.

[0003] Post insulators need to be cut during the production process to ensure that they can be used for equipment of different specifications.

[0004] In actual use of the prior art, a large amount of smoke and dust will be generated during the cutting of metal materials. If these smoke and dust are not removed in time, they will have a serious impact on the health of workers and the normal operation of equipment. In addition, a large amount of heat will be generated during the cutting process of the laser cutting head, which may easily cause the temperature of the laser cutting head to be too high, affecting the cutting effect of the metal material. Therefore, a rod-shaped pillar porcelain insulator cutting device is proposed. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the problems existing in the above-mentioned prior art, the utility model provides a rod-shaped post porcelain insulator cutting device.

[0007] (II) Technical solution

[0008] To achieve the above purpose, the utility model is implemented through the following technical solutions: a rod-shaped pillar porcelain insulator cutting device, including a workbench and a groove, the interior of the workbench is provided with a groove, the interior of the groove even has a dust removal component, and the upper surface of the workbench is provided with an adjustment component; the dust removal component includes a frame fixedly installed in the groove, the upper surface of the frame is fixedly connected to a steel wire filter, the upper surface of the workbench is provided with a support frame, the side of the support frame is fixedly connected to a water tank, the lower surface of the water tank is provided with a water outlet pipe, one end of the water outlet pipe is fixedly connected to an atomizing spray Head; the adjustment component includes a driving motor fixedly mounted on the outer surface of the workbench, the output shaft end of the driving motor is fixedly connected to two first threaded rods, the outer surfaces of the two first threaded rods are threadedly connected to a first threaded sleeve, the upper surface of the first threaded sleeve is fixedly connected to the support frame, the outer surface of the support frame is provided with a bidirectional motor, the output shaft end of the bidirectional motor is fixedly connected to a second threaded rod, the outer surface of the second threaded rod is threadedly connected to a second threaded sleeve, the lower surface of the second threaded sleeve is fixedly connected to a hydraulic rod, and the output shaft end of the hydraulic rod is fixedly connected to a laser cutting head.

[0009] As a preferred solution of the rod-shaped pillar porcelain insulator cutting device of the utility model, a sliding rod is fixedly connected between the inner walls of the workbench, and the first threaded sleeve is slidably connected to the outer surface of the sliding rod.

[0010] As a preferred solution of the rod-shaped pillar porcelain insulator cutting device of the utility model, a slide rail is provided on the lower surface of the support frame, a slider is slidably connected inside the slide rail, and the lower surface of the slider is fixedly connected to the upper surface of the second threaded sleeve.

[0011] As a preferred solution of the rod-shaped pillar porcelain insulator cutting device of the utility model, the outer surfaces of the two first threaded rods are fixedly connected with a transmission sprocket, and the outer surfaces of the two transmission sprockets are movably connected with a transmission chain.

[0012] As a preferred solution of the rod-shaped support porcelain insulator cutting device of the utility model, a water pump is provided on the outer surface of the water outlet pipe, a connecting block is fixedly connected to the outer surface of the hydraulic rod, and the interior of the connecting block is fixedly connected to the outer surface of the water outlet pipe.

[0013] As a preferred solution of the rod-shaped pillar porcelain insulator cutting device of the utility model, the upper surface of the steel wire filter is magnetically connected to four magnets, and the lower surface of the workbench is fixedly connected to four support rods.

[0014] (III) Beneficial effects

[0015] The utility model provides a rod-shaped support porcelain insulator cutting device, which has the following beneficial effects:

[0016] 1. In the present application, water in a water storage tank is pumped into an atomizing nozzle through a water outlet pipe by a water pump, so that the atomizing nozzle converts water into water mist and sprays it on the surface of a laser cutting head, so as to cool down the laser cutting head, thereby preventing the temperature of the laser cutting head from being too high during the cutting process and affecting the cutting efficiency of the device. At the same time, the water mist contacts the smoke and dust generated during the cutting process, so as to increase the weight of the smoke and dust, so that the smoke and dust fall into a wire filter for storage, thereby effectively collecting and filtering the dust and smoke generated during the cutting process, protecting the environment and the health of workers.

[0017] 2. The present application can fix metal materials on the surface of the wire filter through the wire filter and the magnet, making it convenient for the staff to start the laser cutting head to cut it. At the same time, the driving motor, the transmission sprocket, the transmission chain and the first threaded rod cooperate with each other to drive the first threaded sleeve to move, so as to drive the laser cutting head to perform horizontal cutting. The bidirectional motor, the second threaded rod and the second threaded sleeve can drive the laser cutting head to perform vertical cutting, thereby facilitating the cutting of materials of different sizes and specifications, and the device structure is simple and easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 This utility model Figure 1 A magnified view of the structure at center.

[0021] Figure 3 It is a structural side view of the entire utility model.

[0022] Figure 4 It is a structural sectional view of the entire utility model.

[0023] Figure 5 It is a partial structural sectional view of the utility model as a whole.

[0024] In the figure, 1. workbench; 101. groove; 2. dust removal component; 201. frame; 202. wire filter; 203. support frame; 204. water storage tank; 205. water outlet pipe; 206. atomizing nozzle; 207. magnet; 3. adjustment component; 301. drive motor; 302. first threaded rod; 303. first threaded sleeve; 304. transmission chain; 305. bidirectional motor; 306. second threaded rod; 307. second threaded sleeve; 308. hydraulic rod; 309. laser cutting head; 310. slide rod; 311. slide rail; 312. slider; 313. transmission sprocket. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0026] Example 1

[0027] Reference Figure 1 , Figure 3 , Figure 4 and Figure 5 , which is the first embodiment of the utility model, provides a rod-shaped pillar porcelain insulator cutting device, including a workbench 1 and a groove 101. The workbench 1 is provided with the groove 101 inside, and the groove 101 even has a dust removal component 2 inside.

[0028] Specifically, the dust removal component 2 includes a frame 201 fixedly installed inside the groove 101, a wire filter 202 is fixedly connected to the upper surface of the frame 201, a support frame 203 is provided on the upper surface of the workbench 1, a water tank 204 is fixedly connected to the side of the support frame 203, a water outlet pipe 205 is provided on the lower surface of the water tank 204, and one end of the water outlet pipe 205 is fixedly connected to an atomizing nozzle 206.

[0029] Furthermore, the atomizing nozzle 206 is used to spray on the surface of the laser cutting head 309 so as to cool down the laser cutting head 309, thereby preventing the laser cutting head 309 from overheating during the cutting process and affecting the cutting efficiency of the device. At the same time, the water mist sprayed by the atomizing nozzle 206 is in contact with the smoke and dust generated during the cutting process so as to increase the weight of the smoke and dust, so that the smoke and dust fall into the wire filter 202, pass through the wire filter 202 and fall into the groove 101, so that the wire filter 202 and the groove 101 can effectively collect and filter the dust and smoke generated during the cutting process.

[0030] Example 2

[0031] Reference Figure 1 , Figure 2 , Figure 3 and Figure 5, which is the second embodiment of the utility model. This embodiment is based on the previous embodiment, and an adjustment component 3 is provided on the upper surface of the workbench 1.

[0032] Specifically, the adjustment component 3 includes a driving motor 301 fixedly mounted on the outer surface of the workbench 1, the output shaft end of the driving motor 301 is fixedly connected to two first threaded rods 302, the outer surfaces of the two first threaded rods 302 are threadedly connected to first threaded sleeves 303, the upper surface of the first threaded sleeves 303 is fixedly connected to the support frame 203, the outer surface of the support frame 203 is provided with a bidirectional motor 305, the output shaft end of the bidirectional motor 305 is fixedly connected to a second threaded rod 306, the outer surface of the second threaded rod 306 is threadedly connected to the first threaded sleeves 303, the upper surface of the first threaded sleeves 303 is fixedly connected to the support frame 203, the outer surface of the support frame 203 is provided with a bidirectional motor 305, the output shaft end of the bidirectional motor 305 is fixedly connected to a second threaded rod 306, A second threaded sleeve 307 is connected with a thread, a hydraulic rod 308 is fixedly connected to the lower surface of the second threaded sleeve 307, and a laser cutting head 309 is fixedly connected to the output shaft end of the hydraulic rod 308. A slide rail 311 is provided on the lower surface of the support frame 203, and a slider 312 is slidably connected inside the slide rail 311. The lower surface of the slider 312 is fixedly connected to the upper surface of the second threaded sleeve 307, four magnets 207 are magnetically connected to the upper surface of the wire filter 202, and four support rods are fixedly connected to the lower surface of the workbench 1.

[0033] Further, the material is fixed on the wire filter 202 by the magnet 207, and then the driving motor 301 is started to drive the first threaded rod 302 to rotate, and then the other first threaded rod 302 is driven to rotate through the two transmission sprockets 313 and the transmission chain 304. When the two first threaded rods 302 rotate, the first threaded sleeve 303 is driven to move, and then the hydraulic rod 308 is started to drive the laser cutting head 309 to move downward, so that the laser cutting head 309 cuts the metal material. At the same time, the bidirectional motor 305 is started to drive the second threaded rod 306 to rotate, so that the second threaded rod 306 drives the second threaded sleeve 307 to move, and the second threaded sleeve 307 drives the laser cutting head 309 to perform vertical cutting, so that the metal material can be cut horizontally and longitudinally.

[0034] Working principle: When in use, the device is placed where it is needed through the support rod on the lower surface of the workbench 1, so that it can support the workbench 1 through the support rod. When it is necessary to cut the metal material, the staff first places the metal material on the surface of the wire filter 202, fixes the material on the wire filter 202 through the magnet 207, and then starts the drive motor 301 to drive the first threaded rod 302 to rotate, and then drives another first threaded rod 302 to rotate through two transmission sprockets 313 and a transmission chain 304. When the two first threaded rods 302 rotate, they will drive the first threaded sleeve 303 to move, and at the same time, when the first threaded sleeve 303 moves, it will slide on the surface of the sliding rod 310, so that The first threaded sleeve 303 drives the laser cutting head 309 to move to the place where the metal material is required to be cut. At this time, the hydraulic rod 308 is started to drive the laser cutting head 309 to move downward, so that the laser cutting head 309 cuts the metal material. While cutting, the second threaded rod 306 is driven to rotate by starting the bidirectional motor 305, so that the second threaded rod 306 drives the second threaded sleeve 307 to move. When the second threaded sleeve 307 moves, it will drive the slider 312 to slide in the slide rail 311, so as to support the second threaded sleeve 307, and then the second threaded sleeve 307 drives the laser cutting head 309 to perform vertical cutting, so that the metal material can be cut horizontally and longitudinally, and the device structure is simple and easy to operate.

[0035] While cutting, the water pump is started to pump the water in the water tank 204 into the atomizing nozzle 206 through the water outlet pipe 205, and then sprayed on the surface of the laser cutting head 309 through the atomizing nozzle 206, so as to cool the laser cutting head 309, thereby preventing the laser cutting head 309 from overheating during the cutting process and affecting the cutting efficiency of the device. At the same time, the water mist sprayed by the atomizing nozzle 206 is in contact with the smoke and dust generated during the cutting process, so as to increase the weight of the smoke and dust and make the smoke and dust fall onto the steel wire filter. The wire filter 202 is placed in the frame 201 to support the wire filter 202. The wire filter 202 is placed in the frame 201 to support the wire filter 202.

[0036] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

Claims

1. A rod-shaped post porcelain insulator cutting device, comprising a workbench (1) and a groove (101), wherein the workbench (1) is provided with a groove (101), characterized in that: The interior of the groove (101) even has a dust removal component (2), and the upper surface of the workbench (1) is provided with an adjustment component (3); The dust removal assembly (2) comprises a frame (201) fixedly mounted inside the groove (101), a wire filter (202) fixedly connected to the upper surface of the frame (201), a support frame (203) provided on the upper surface of the workbench (1), a water tank (204) fixedly connected to the side of the support frame (203), a water outlet pipe (205) provided on the lower surface of the water tank (204), and an atomizing nozzle (206) fixedly connected to one end of the water outlet pipe (205); The adjustment component (3) comprises a driving motor (301) fixedly mounted on the outer surface of the workbench (1), the output shaft end of the driving motor (301) being fixedly connected to two first threaded rods (302), the outer surfaces of the two first threaded rods (302) being threadedly connected to first threaded sleeves (303), the upper surface of the first threaded sleeves (303) being fixedly connected to a support frame (203), the outer surface of the support frame (203) being provided with a bidirectional motor (305), the output shaft end of the bidirectional motor (305) being fixedly connected to a second threaded rod (306), the outer surface of the second threaded rod (306) being threadedly connected to a second threaded sleeve (307), the lower surface of the second threaded sleeve (307) being fixedly connected to a hydraulic rod (308), and the output shaft end of the hydraulic rod (308) being fixedly connected to a laser cutting head (309).

2. A rod-shaped post porcelain insulator cutting device according to claim 1, characterized in that: A sliding rod (310) is fixedly connected between the inner walls of the workbench (1), and the first threaded sleeve (303) is slidably connected to the outer surface of the sliding rod (310).

3. A rod-shaped post porcelain insulator cutting device according to claim 1, characterized in that: A slide rail (311) is provided on the lower surface of the support frame (203), a slider (312) is slidably connected inside the slide rail (311), and the lower surface of the slider (312) is fixedly connected to the upper surface of the second threaded sleeve (307).

4. A rod-shaped post porcelain insulator cutting device according to claim 1, characterized in that: The outer surfaces of the two first threaded rods (302) are fixedly connected to a transmission sprocket (313), and the outer surfaces of the two transmission sprockets (313) are movably connected to a transmission chain (304).

5. The rod-shaped post porcelain insulator cutting device according to claim 1, characterized in that: A water pump is provided on the outer surface of the water outlet pipe (205), a connecting block is fixedly connected to the outer surface of the hydraulic rod (308), and the interior of the connecting block is fixedly connected to the outer surface of the water outlet pipe (205).

6. A rod-shaped post porcelain insulator cutting device according to claim 1, characterized in that: The upper surface of the steel wire filter (202) is magnetically connected to four magnets (207), and the lower surface of the workbench (1) is fixedly connected to four support rods.

Images