A new building material plate compacting device
By designing a new building material plate compacting device with transmission components, the problems of high labor intensity and low productivity of manual flattening materials in the prior art are solved, and the effect of automatic flattening of plate materials and easy discharge is achieved.
Patent Information
- Application Number
- CN202421289516.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing new material plate compaction device requires manual use of scrapers to flatten materials, resulting in high labor intensity and low labor productivity, and automatic flattening cannot be achieved.
A new building material plate compaction device is designed, including transmission components, flattening components and compacting components. By setting up a transmission assembly, the two transmission wheels drive the wire rope to move, drive the slider to slide on the surface of the slide rod, and drive the scraper to scrape and clean the materials in the mold to achieve automatic flattening.
Automatic flattening of plate materials is achieved, reducing labor intensity, improving productivity, and facilitating material discharge through hydraulic rods.
Smart Images

Figure CN222741705U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate compaction, and more specifically, to a new building material plate compaction device. Background Art
[0002] New building materials refer to building materials that have been successfully used in construction engineering practice, in addition to traditional bricks, tiles, ash, sand and stone, and represent the development direction of building materials. They have the attributes of increase, renewal, improvement and environmental protection. They often have the characteristics of resource saving, environmental protection, beauty, durability and high performance, and are generally low in cost.
[0003] Take gypsum board as an example. Gypsum board is one of the new lightweight building panels that are currently being developed. It is a building material with light weight, high strength, thin thickness, easy processing, and good sound insulation, heat insulation and fire resistance. In the processing and manufacturing process of gypsum board, the most critical step is to compact the mixture of cementitious material and gypsum powder to form gypsum board. However, during the compaction process, in order to ensure that the strength of each position of the board is the same, the material in the mold needs to be flattened to avoid too much or too little material in a certain place. The existing new material plate compaction device usually requires manual scraping of the material, and it is impossible to achieve automatic flattening, resulting in high labor intensity and low labor productivity. Utility Model Content
[0004] (1) Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the utility model aims to provide a new building material plate compacting device, which has the characteristic of automatic flattening.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides a new building material plate compacting device, including a base, a shaping component fixedly connected to the upper surface of the base, the shaping component including a mold, a baffle, multiple telescopic rods, a bottom plate and a first hydraulic rod, a flattening component is arranged on the surface of the mold, the flattening component includes two fixed frames, a first slide bar, a slider and a scraper, a transmission component is arranged on the surface of the fixed frame, the transmission component includes two fixed plates, two transmission wheels, a wire rope, a motor and a connecting rod, a compacting component is arranged on the surface of the mold, the compacting component includes a mounting frame, multiple second slide bars, a pressure plate and a second hydraulic rod, and a guide plate is fixedly connected to the side of the mold.
[0008] When using a new building material plate compacting device of the present technical solution, a transmission component is set up so that the two transmission wheels drive the wire rope to move, thereby driving the slider to slide on the surface of the first slide rod, thereby driving the scraper to scrape the material in the mold flat, and at the same time clean up the excess material in the mold, thereby achieving the purpose of automatic flattening.
[0009] Furthermore, the mold is fixedly connected to the upper surface of the base, the baffle is fixedly connected to the inner wall of the mold, the multiple telescopic rods are fixedly connected to the upper surface of the base, the bottom plate is fixedly connected to the upper ends of the multiple telescopic rods, the first hydraulic rod is fixedly connected to the upper surface of the base, and the first hydraulic rod is fixedly connected to the lower surface of the bottom plate.
[0010] Furthermore, the two fixing frames are fixedly connected to the surface of the mold, the first sliding rod is passed through the surfaces of the two fixing frames, the slider is slidably connected to the surface of the first sliding rod, there are two groups of sliders, and they are symmetrically arranged on the surface of the base, the scraper is fixedly connected to the sides of the two sliders, and the scraper overlaps the upper surface of the mold.
[0011] Furthermore, the two fixed plates are respectively fixedly connected to the surfaces of the two fixed frames, the two transmission wheels are respectively rotatably connected to the surfaces of the two fixed plates, the two transmission wheels are connected through wire rope transmission, there are two groups of wire ropes, and they are symmetrically arranged on multiple fixed frame surfaces, the two wire ropes are respectively passed through two slider surfaces, the motor is fixedly connected to the surface of one of the fixed plates, one end of the motor output shaft is fixedly connected to the surface of one of the transmission wheels, and both ends of the connecting rod are respectively fixedly connected to the surfaces of two of the transmission wheels.
[0012] Furthermore, the mounting frame is fixedly connected to the mold surface, multiple second sliding rods are slidably connected to the mounting frame surface, the pressure plate is fixedly connected to the lower ends of multiple second sliding rods, the second hydraulic rod is penetrated through the mounting frame surface, and the lower end of the second hydraulic rod is fixedly connected to the upper surface of the pressure plate.
[0013] Furthermore, the scraper is arc-shaped.
[0014] (3) Beneficial effects
[0015] In summary, the utility model has the following beneficial effects:
[0016] 1. The new building material plate compacting device is provided with a transmission assembly so that two transmission wheels drive the steel wire rope to move, thereby driving the slider to slide on the surface of the first slide bar, thereby driving the scraper to flatten the material in the mold and clean up the excess material in the mold, thereby achieving the purpose of automatic flattening;
[0017] 2. This new building material plate compacting device, by setting a shaping component, is convenient for shaping the shape of the plate under the action of the mold. By setting a first hydraulic rod, it is convenient to drive the bottom plate to slide in the mold, so as to facilitate the pushing out of the compacted plate, thereby achieving the purpose of facilitating material discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for describing the specific implementation or the prior art will be briefly introduced below. Obviously, the drawings described below are only one implementation of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model from top view;
[0021] Figure 3 It is a schematic diagram of the side cross-sectional structure of the utility model.
[0022] The symbols in the accompanying drawings are:
[0023] 1. Base;
[0024] 2. Shaping component; 201. Mold; 202. Baffle; 203. Telescopic rod; 204. Bottom plate; 205. First hydraulic rod;
[0025] 3. Flattening assembly; 301. Fixed frame; 302. First slide bar; 303. Sliding block; 304. Scraper;
[0026] 4. Transmission assembly; 401. Fixing plate; 402. Transmission wheel; 403. Steel wire rope; 404. Motor; 405. Connecting rod;
[0027] 5. Compacting assembly; 501. Mounting frame; 502. Second sliding bar; 503. Pressing plate; 504. Second hydraulic rod;
[0028] 6. Guide plate. DETAILED DESCRIPTION
[0029] In order to make the technical means, creative features, objectives and effects achieved by the utility model easy to understand, the technical scheme in the specific implementation mode of the utility model is clearly and completely described below to further illustrate the utility model. Obviously, the specific implementation mode described is only a part of the implementation mode of the utility model, rather than all styles.
[0030] Example:
[0031] The following is combined with Figure 1-3 The utility model is described in further detail.
[0032] See also Figure 1-3 The utility model provides a technical solution: a new building material plate compacting device, including a base 1, a shaping component 2 is fixedly connected to the upper surface of the base 1, the shaping component 2 includes a mold 201, a baffle 202, a plurality of telescopic rods 203, a bottom plate 204 and a first hydraulic rod 205, a flattening component 3 is arranged on the surface of the mold 201, the flattening component 3 includes two fixed frames 301, a first sliding rod 302, a sliding block 303 and a scraper 304, a transmission component 4 is arranged on the surface of the fixed frame 301, and the transmission component 4 includes two fixed plates 401, two transmission wheels 402, a wire rope 403, an electric The surface of the mold 201 is provided with a compacting assembly 5, which includes a mounting frame 501, a plurality of second slide bars 502, a pressure plate 503 and a second hydraulic rod 504. The side of the mold 201 is fixedly connected with a guide plate 6. By setting a transmission assembly 4, the two transmission wheels 402 drive the wire rope 403 to move, thereby driving the slider 303 to slide on the surface of the first slide bar 302, thereby driving the scraper 304 to scrape the material in the mold 201 flat, and at the same time clean up the excess material in the mold 201, so as to achieve the purpose of automatic flattening.
[0033] Specifically, the mold 201 is fixedly connected to the upper surface of the base 1, the baffle 202 is fixedly connected to the inner wall of the mold 201, multiple telescopic rods 203 are all fixedly connected to the upper surface of the base 1, the bottom plate 204 is fixedly connected to the upper ends of the multiple telescopic rods 203, the first hydraulic rod 205 is fixedly connected to the upper surface of the base 1, and the first hydraulic rod 205 is fixedly connected to the lower surface of the bottom plate 204.
[0034] By adopting the above technical solution, by setting the mold 201, it is convenient to shape the plate, and by the first hydraulic rod 205 working, it is convenient to drive the bottom plate 204 to slide in the mold 201 through multiple telescopic rods 203, so as to facilitate the pushing out of the compacted plate, so as to achieve the purpose of facilitating material discharge, and by setting the baffle 202, the bottom plate 204 is supported.
[0035] Specifically, the two fixed frames 301 are fixedly connected to the surface of the mold 201, the first slide bar 302 is penetrated on the surface of the two fixed frames 301, the slider 303 is slidably connected to the surface of the first slide bar 302, there are two groups of sliders 303, and they are symmetrically arranged on the surface of the base 1, the scraper 304 is fixedly connected to the sides of the two sliders 303, the scraper 304 is overlapped on the upper surface of the mold 201, the two fixed plates 401 are respectively fixedly connected to the surfaces of the two fixed frames 301, the two transmission wheels 402 are respectively rotatably connected to the surfaces of the two fixed plates 401, the two transmission wheels 402 are both connected through the wire rope 403 for transmission, there are two groups of wire ropes 403, and they are symmetrically arranged on the surfaces of multiple fixed frames 301, the two wire ropes 403 are respectively penetrated on the surfaces of the two sliders 303, the motor 404 is fixedly connected to the surface of one of the fixed plates 401, one end of the output shaft of the motor 404 is fixedly connected to the surface of one of the transmission wheels 402, and the two ends of the connecting rod 405 are respectively fixedly connected to the surfaces of two of the transmission wheels 402.
[0036] By adopting the above technical solution, the motor 404 works to drive the transmission wheel 402 to rotate, so that the wire rope 403 moves. Under the action of the connecting rod 405, another set of transmission wheels 402 drives another wire rope 403 to move, so as to drive the two sliders 303 to slide on the surfaces of the two first slide bars 302 at the same time, drive the scraper 304 to scrape the material in the mold 201, and clean up the excess material in the mold 201, so as to achieve the purpose of automatic flattening.
[0037] Specifically, the mounting frame 501 is fixedly connected to the surface of the mold 201, multiple second slide bars 502 are slidably connected to the surface of the mounting frame 501, the pressure plate 503 is fixedly connected to the lower ends of the multiple second slide bars 502, the second hydraulic rod 504 is penetrated through the surface of the mounting frame 501, the lower end of the second hydraulic rod 504 is fixedly connected to the upper surface of the pressure plate 503, and the scraper 304 is arc-shaped.
[0038] By adopting the above technical solution, the second hydraulic rod 504 works to drive the pressing plate 503 to move up and down on the surface of the mounting frame 501 through multiple second sliding bars 502, so that the pressing plate 503 compacts the material in the mold 201.
[0039] The working principle of the utility model is as follows: when in use, material is added into the mold 201, and the motor 404 works to drive the transmission wheel 402 to rotate, so that the wire rope 403 moves. Under the action of the connecting rod 405, another set of transmission wheels 402 drives another wire rope 403 to move, so as to simultaneously drive the two sliders 303 to slide on the surfaces of the two first slide bars 302, so that the scraper 304 scrapes the material in the mold 201 flat, and scrapes the excess material in the mold 201 onto the surface of the guide plate 6, and then the guide plate 6 is used to guide the material. Plate 6 guides and collects the material scraped from the mold 201 for reuse, and then the second hydraulic rod 504 is operated to drive the pressure plate 503 to move up and down on the surface of the mounting frame 501 through multiple second sliding rods 502, so that the pressure plate 503 compacts the material in the mold 201, and then the pressure plate 503 is lifted out of the range of the mold 201, and the first hydraulic rod 205 is operated to drive the bottom plate 204 to slide in the mold 201 through multiple telescopic rods 203, and the compacted plate is pushed out to achieve the purpose of facilitating material discharge.
[0040] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A new building material plate compacting device, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected with a shaping component (2), the shaping component (2) comprising a mold (201), a baffle (202), a plurality of telescopic rods (203), a bottom plate (204) and a first hydraulic rod (205); the surface of the mold (201) is provided with a flattening component (3), the flattening component (3) comprising two fixed frames (301), a first sliding rod (302), a sliding block (303) and a scraper (304); the surface of the fixed frame (301) is provided with A transmission assembly (4) is provided, the transmission assembly (4) comprising two fixed plates (401), two transmission wheels (402), a steel wire rope (403), a motor (404) and a connecting rod (405); a compaction assembly (5) is arranged on the surface of the mold (201), the compaction assembly (5) comprises a mounting frame (501), a plurality of second sliding rods (502), a pressing plate (503) and a second hydraulic rod (504); a guide plate (6) is fixedly connected to the side of the mold (201).
2. A new building material plate compacting device according to claim 1, characterized in that: The mold (201) is fixedly connected to the upper surface of the base (1), the baffle (202) is fixedly connected to the inner wall of the mold (201), the plurality of telescopic rods (203) are all fixedly connected to the upper surface of the base (1), the bottom plate (204) is fixedly connected to the upper ends of the plurality of telescopic rods (203), the first hydraulic rod (205) is fixedly connected to the upper surface of the base (1), and the first hydraulic rod (205) is fixedly connected to the lower surface of the bottom plate (204).
3. The new building material plate compacting device according to claim 1, characterized in that: The two fixing frames (301) are both fixedly connected to the surface of the mold (201); the first sliding rod (302) is inserted through the surfaces of the two fixing frames (301); the sliding block (303) is slidably connected to the surface of the first sliding rod (302); there are two groups of sliding blocks (303) and they are symmetrically arranged on the surface of the base (1); the scraper (304) is fixedly connected to the sides of the two sliding blocks (303); and the scraper (304) overlaps the upper surface of the mold (201).
4. The new building material plate compacting device according to claim 1, characterized in that: The two fixing plates (401) are respectively fixedly connected to the surfaces of the two fixing frames (301); the two transmission wheels (402) are respectively rotatably connected to the surfaces of the two fixing plates (401); the two transmission wheels (402) are both connected by transmission via steel wire ropes (403); there are two groups of steel wire ropes (403) symmetrically arranged on the surfaces of a plurality of fixing frames (301); the two steel wire ropes (403) are respectively passed through the surfaces of two sliders (303); the motor (404) is fixedly connected to the surface of one of the fixing plates (401); one end of the output shaft of the motor (404) is fixedly connected to the surface of one of the transmission wheels (402); and both ends of the connecting rod (405) are respectively fixedly connected to the surfaces of two of the transmission wheels (402).
5. The new building material plate compacting device according to claim 1, characterized in that: The mounting frame (501) is fixedly connected to the surface of the mold (201), the plurality of second sliding rods (502) are slidably connected to the surface of the mounting frame (501), the pressing plate (503) is fixedly connected to the lower ends of the plurality of second sliding rods (502), the second hydraulic rod (504) is passed through the surface of the mounting frame (501), and the lower end of the second hydraulic rod (504) is fixedly connected to the upper surface of the pressing plate (503).
6. The new building material plate compacting device according to claim 1, characterized in that: The scraper (304) is arc-shaped.