A high-efficiency and environmentally friendly compounding machine for floor mats
By setting the design of moving ring, mounting frame and scraper in the composite machine, the problem of overflow and adhesion of hot melt adhesive in the hot pressing step is solved, and the cleaning of the hot pressing plate and the protection of the floor mat material is achieved.
Patent Information
- Application Number
- CN202421420849.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-20
AI Technical Summary
In the hot pressing step, the hot melt adhesive easily overflows and adheres to the hot pressing plate, resulting in uneven heat pressing and contaminating the floor mat material.
An efficient and environmentally friendly composite machine for floor mats is designed. By setting a moving ring, mounting frame and scraper in the main body of the composite machine, the scraper scrapes away the adhesive material adhered to the hot press plate when moving forward, and ensures that the scraper contacts the lower wall of the hot press plate through the limiting plate and the guide rod to effectively scrape off the glue.
It effectively avoids the pollution of the rubber on the hot press plate, keeps the cleanliness of the hot press plate, ensures that the hot pressing treatment of the floor mat is flat, and reduces the risk of the rubber contamination of the floor mat material.
Smart Images

Figure CN222742356U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of floor mat processing, and in particular to a high-efficiency and environmentally friendly compounding machine for floor mats. Background Art
[0002] The compounding machine used in floor mat processing is a machine specially used to compound multiple layers of materials by bonding, hot pressing, etc. In floor mat processing, compounding machines are usually used to combine fabrics, foams, glues, etc. of different materials to form floor mats with specific functions and appearances. Generally, hot melt compounding machines are used to bond two or more layers of materials together with hot melt adhesive. They are often used for compounding fabrics and foams. The compounding machine is divided into three processing steps: gluing, stacking, and hot pressing bonding to complete the compounding of floor mats.
[0003] At present, when the laminating machine is performing the hot pressing step, the hot melt adhesive between the layers will overflow during the hot pressing process, causing part of the hot melt adhesive to contact and adhere to the hot pressing plate. If the hot pressing plate is not cleaned, the adhesive will adhere to it, affecting the smoothness of the hot pressing, and part of the adhesive will drip onto the next batch of floor mat materials, which will also cause pollution to the floor mats. Therefore, a high-efficiency and environmentally friendly laminating machine for floor mats is designed to solve the above-mentioned problems. Utility Model Content
[0004] In order to solve the problem, the present application provides a high-efficiency and environmentally friendly compounding machine for floor mats.
[0005] The present application provides a high-efficiency and environmentally friendly compounding machine for floor mats, which adopts the following technical solutions:
[0006] A high-efficiency and environmentally friendly compound machine for floor mats comprises a compound machine main body, a hydraulic cylinder is installed in the compound machine main body, the output end of the hydraulic cylinder is fixedly connected to a hot pressing plate, both sides of the hydraulic cylinder in the compound machine main body are rotatably connected to threaded rods, the threaded rods are threadedly connected to a moving ring, the lower end of the moving ring is fixedly connected to a mounting rod, the lower end of the mounting rod is slidably connected to a mounting frame, and the lower ends of the mounting frames are fixedly connected to a scraper plate on one side close to each other.
[0007] Preferably, the lower end of the installation frame is fixedly connected to a collecting frame, and the collecting frame is located at the lower end of the scraper.
[0008] Preferably, both side walls of the compound machine body are fixedly connected with limiting plates, and the front and rear parts of the limiting plates are inclined.
[0009] Preferably, an upper portion of one side of the installation frame is fixedly connected to a guide rod, and the guide rod is circular.
[0010] Preferably, a mounting groove is provided in the front side wall of the main body of the compound machine, a micro motor is fixedly connected in the mounting groove, an output end of the micro motor is fixedly connected to a screw rod, and a cleaning plate is threadedly connected to the screw rod.
[0011] Preferably, the rear portion of the threaded rod is fixedly connected to a pulley, the pulley is rotatably connected to the inner wall of the compound machine body, and a transmission belt is installed on the pulley.
[0012] Preferably, a servo motor is fixedly connected to the middle portion of the rear side of the pulley on one side, and the servo motor is fixedly mounted on the rear wall of the compound machine body.
[0013] In summary, this application includes the following beneficial technical effects:
[0014] 1. In the utility model, a moving ring is arranged at the rear of the hot pressing plate in the main body of the compound machine and moves forward from the rear, so that the moving ring drives the lower end mounting frame to move, and drives the scraper to move, so that the scraper can scrape off the adhesive material adhered to the hot pressing plate when moving forward, thereby ensuring the cleanliness of the lower wall of the hot pressing plate and avoiding affecting the hot pressing treatment of the floor mat. In addition, the scraper can rise to ensure contact with the lower wall of the hot pressing plate by utilizing the function of the limit plate and the guide rod, which is conducive to the scraper scraping off the adhesive material; BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a partial cross-sectional front view structural diagram of the main body of the application embodiment;
[0016] Figure 2 is a schematic cross-sectional structure diagram of a hot pressing component of an embodiment of the application;
[0017] Figure 3 Schematic diagram I of the internal structure of the hot pressing component of the embodiment of the application;
[0018] Figure 4 Schematic diagram II of the internal structure of the hot pressing component of the application embodiment.
[0019] Explanation of the reference numerals in the accompanying drawings: 1. Compound machine body; 2. Hydraulic cylinder; 3. Hot pressing plate; 4. Threaded rod; 5. Moving ring; 6. Mounting rod; 7. Mounting frame; 8. Scraper; 9. Guide rod; 10. Limiting plate; 11. Collecting frame; 12. Pulley; 13. Transmission belt; 14. Servo motor; 15. Micro motor; 16. Screw rod; 17. Cleaning plate. DETAILED DESCRIPTION
[0020] The following is combined with Figure 1-4 This application is described in further detail.
[0021] The present application embodiment discloses a high-efficiency and environmentally friendly compound machine for floor mats. Figure 1-4, a high-efficiency and environmentally friendly compound machine for floor mats, including a compound machine body 1, a hydraulic cylinder 2 is installed in the compound machine body 1, the output end of the hydraulic cylinder 2 is fixedly connected to a hot pressing plate 3, both sides of the hydraulic cylinder 2 in the compound machine body 1 are rotatably connected to a threaded rod 4, the threaded rod 4 is threadedly connected to a moving ring 5, the lower end of the moving ring 5 is fixedly connected to a mounting rod 6, the lower end of the mounting rod 6 is slidably connected to a mounting frame 7, the lower ends of the mounting frame 7 are fixedly connected to a scraper 8 close to each other on one side, the moving ring 5 is driven to move by the threaded rod 4, the moving ring 5 drives the mounting rod 6 to move, the mounting rod 6 drives the mounting frame 7 to move, so that the scraper 8 connected at the lower end moves from the rear to the front, so that the scraper 8 passes through the lower part of the hot pressing plate 3 when it moves, and the rubber material adhered to the lower wall of the hot pressing plate 3 is scraped off, so that the hot pressing plate 3 can be used continuously without affecting the hot pressing process of the floor mat;
[0022] By adopting the above technical solution, the lower end of the mounting frame 7 is fixedly connected to the collecting frame 11, which is located at the lower end of the scraper 8. The collecting frame 11 is used to collect the rubber scraped off by the scraper 8, so that the rubber can be collected in a centralized manner to avoid falling on the transport platform and polluting the transport platform.
[0023] By adopting the above technical solution, the upper part of one side of the mounting frame 7 is fixedly connected to the guide rod 9, which is circular. Figure 2 As shown, when the guide rod 9 is driven to move by the installation frame 7, it is also guided and limited by the limiting plate 10, so that the guide rod 9 drives the installation frame 7 to rise, thereby driving the scraper 8 to rise.
[0024] By adopting the above technical solution, the two side walls of the compound machine body 1 are fixedly connected to the limiting plates 10, and the front and rear parts of the limiting plates 10 are inclined, such as Figure 2 As shown, it is used to guide the installation frame 7 to rise, so that the installation frame 7 drives the scraper 8 to rise, so that the scraper 8 can contact the lower wall of the hot pressing plate 3, which is beneficial to the cleaning operation of the scraper 8.
[0025] By adopting the above technical solution, an installation groove is opened on the front side wall of the compound machine body 1, in which a micro motor 15 is fixedly connected, and a screw rod 16 is fixedly connected to the output end of the micro motor 15, and a cleaning plate 17 is threadedly connected to the screw rod 16. The screw rod 16 can be driven by the micro motor 15 to rotate, so that the screw rod 16 drives the cleaning plate 17 to move horizontally and scrape off the rubber on the scraper 8 in contact with it, so that the rubber falls into the collection frame 11, thereby ensuring that the scraper 8 can continue to be used to scrape off the rubber on the hot pressing plate 3.
[0026] By adopting the above technical scheme, the rear part of the threaded rod 4 is fixedly connected to the pulley 12, the pulley 12 is rotatably connected to the inner wall of the compound machine body 1, and a transmission belt 13 is installed on the pulley 12. The middle part of the rear side of one side pulley 12 is fixedly connected to the servo motor 14, and the servo motor 14 is fixedly installed on the rear wall of the compound machine body 1. The set pulley 12, transmission belt 13 and servo motor 14 can drive the two threaded rods 4 to rotate at the same time, so that the threaded rod 4 drives the movable ring 5 to move, and keeps the scraper 8 set at the lower end to move smoothly, which is beneficial to the use of the scraper 8.
[0027] The implementation principle of a high-efficiency and environmentally friendly compounding machine for floor mats in the embodiment of the present application is as follows: the floor mat material is transported into the compounding machine from one side, and is first coated with glue, the floor mat material is overlapped, and then transported to the hot pressing plate 3 to wait for hot pressing, and then the hydraulic cylinder 2 of the compounding machine body 1 is started, so that the hydraulic cylinder 2 drives the hot pressing plate 3 to descend, and hot presses the floor mat material on the transport platform, and after hot pressing, the transport platform transports the floor mat and continues to move forward to unload the material, and the hydraulic cylinder 2 drives the hot pressing plate 3 to rise and recover, and then the servo motor 14 is started, so that the servo motor 14 drives the pulley 12 to rotate, and the pulley 12 is driven by the transmission belt 13, so that the pulley 12 on the other side also rotates together, and the two pulleys 12 drive the front threaded rod 4 to rotate, so that the threaded rod 4 drives the moving ring 5 to move, and the moving ring 5 drives the installation rod 6 The mounting rod 6 drives the mounting frame 7 to move, so that the scraper 8 connected to the lower end moves forward from the rear. When the mounting frame 7 drives the scraper 8 to move to the bottom of the hot pressing plate 3, the guide rod 9 installed on one side of the mounting frame 7 follows the movement of the mounting frame 7, so that the guide rod 9 is limited and guided by the limit plates 10 on both sides after moving, so that the guide rod 9 moves to the upper part of the limit plate 10 and drives the mounting frame 7 to rise. After the mounting frame 7 rises, it drives the scraper 8 to move, so that the scraper 8 contacts the bottom wall of the hot pressing plate 3 after rising, and then the moving ring 5 continues to move, so that the mounting frame 7 drives the scraper 8 to move, and continuously scrapes off the rubber material attached to the inner wall of the hot pressing plate 3 in contact with it during the movement of the scraper 8, and the scraped rubber material falls into the collection frame 11 set at the lower part and waits for centralized cleaning.
[0028] Since the adhesive has a certain viscosity, but the viscosity is weakened after being heated, there is still a part of the adhesive that does not fall directly into the collection frame 11 when being scraped, but adheres to one side of the scraper 8. Therefore, when the scraper 8 moves to the frontmost part of the compound machine body 1, it can stop moving and start the micro motor 15, so that the micro motor 15 drives the screw rod 16 to rotate, and the screw rod 16 drives the cleaning plate 17 to move horizontally and scrape the adhesive on the scraper 8 that contacts it, so that the adhesive falls into the collection frame 11, ensuring that the scraper 8 can continue to be used to scrape the adhesive on the hot pressing plate 3.
[0029] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0030] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
[0032] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A high-efficiency and environmentally friendly compounding machine for floor mats, comprising a compounding machine body (1), characterized in that: A hydraulic cylinder (2) is installed in the compound machine body (1), and the output end of the hydraulic cylinder (2) is fixedly connected to the hot pressing plate (3). Both sides of the hydraulic cylinder (2) in the compound machine body (1) are rotatably connected to the threaded rod (4). The threaded rod (4) is threadedly connected to the moving ring (5). The lower end of the moving ring (5) is fixedly connected to the mounting rod (6). The lower end of the mounting rod (6) is slidably connected to the mounting frame (7). The lower ends of the mounting frame (7) are fixedly connected to a scraper (8) on one side close to each other.
2. The high-efficiency and environmentally friendly compounding machine for floor mats according to claim 1, characterized in that: The lower end of the installation frame (7) is fixedly connected to a collection frame (11), and the collection frame (11) is located at the lower end of the scraper (8).
3. The high-efficiency and environmentally friendly compounding machine for floor mats according to claim 1, characterized in that: Limiting plates (10) are fixedly connected to both side walls of the compound machine body (1), and the front and rear parts of the limiting plates (10) are both inclined.
4. The high-efficiency and environmentally friendly compounding machine for floor mats according to claim 1, characterized in that: The upper part of one side of the installation frame (7) is fixedly connected to a guide rod (9), and the guide rod (9) is circular.
5. The high-efficiency and environmentally friendly compounding machine for floor mats according to claim 1, characterized in that: The front side wall of the compound machine body (1) is provided with a mounting groove, a micro motor (15) is fixedly connected in the mounting groove, the output end of the micro motor (15) is fixedly connected to a screw rod (16), and a cleaning plate (17) is threadedly connected to the screw rod (16).
6. The high-efficiency and environmentally friendly compounding machine for floor mats according to claim 1, characterized in that: The rear part of the threaded rod (4) is fixedly connected to a pulley (12), and the pulley (12) is rotatably connected to the inner wall of the compound machine body (1), and a transmission belt (13) is installed on the pulley (12).
7. The high-efficiency and environmentally friendly compounding machine for floor mats according to claim 6, characterized in that: A servo motor (14) is fixedly connected to the middle of the rear side of the pulley (12) on one side, and the servo motor (14) is fixedly installed on the rear wall of the compound machine body (1).