A combined rope coating finishing device
By designing an independent and movable rotating table, glue dipping pool and rope collection device, the problem of difficulty in adhesion and cleaning of coating glue in existing equipment is solved, and the efficiency and flexibility of rope coating finishing is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421426459.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-21
AI Technical Summary
When used in existing automated coating finishing equipment, the coating glue is easy to adhere to the pull roller, making it difficult to clean, resulting in residual coating glue of different colors, causing rope color to be strung, affecting product quality and production efficiency.
A combined rope coating finishing equipment is designed. The rotating table, glue dipping pool and rope collection device are respectively movable in independent structures. Permeable holes are installed at the bottom of the glue dipping pool for easy cleaning. The beam of the rope collection device can be detached to adapt to rope storage of different lengths, and can be moved to the drying position after use.
It effectively avoids the residue of coating glue, reduces the color of ropes, improves product qualification rate, and reduces production costs and the complexity of the production line.
Smart Images

Figure CN222744675U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rope net application, in particular to a combined rope coating finishing device. Background Art
[0002] With the continuous development and progress of science and technology, the application of high-performance ropes is becoming more and more extensive. High-performance ropes are made of high-performance fibers such as ultra-high molecular weight polyethylene. The surface of such fibers has no active groups, so it is not easy to color during the production process. Therefore, under the condition of meeting high strength, high-performance fiber ropes are usually colored and finished by butcher colored coating glue to obtain more colors. In the actual processing technology of the factory, different color coatings are usually replaced to obtain different colors. At present, some automatic coating finishing equipment has appeared on the market, but such equipment is generally a fixed structure, the drying unit has a long stroke, and the number of traction rollers is large. When this type of equipment is used, the colored coating will adhere to the traction roller, and the coating glue has strong adhesion after curing, which makes it difficult to clean. If it is not cleaned up, when changing different colors, the residues of coating glue of different colors will accumulate, causing the rope to cross color and affect the appearance of the rope. The rope with cross color is a defective product, which increases the unqualified rate of product production, reduces production efficiency, and increases the production cost of the overall production line. Summary of the invention
[0003] In order to solve the above-mentioned technical problems, the utility model provides a combined rope coating finishing equipment. The three main parts of the equipment are independently and movably arranged, which is convenient for producing ropes of different colors and lengths. The dipping tank and the storage device are easy to clean, which avoids the residual color of the rope coating and the color mixing of the finished product. The operation is flexible and convenient, the rope coating effect is good, the product qualification rate is high, the production cost is low, and the efficiency is high.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is:
[0005] A combined rope coating finishing device comprises a rotating table, a glue dipping tank and a rope collecting device, wherein the rotating table is used to place a rolled rope to be sorted, a coating finishing liquid is arranged in the glue dipping tank, the rope enters the glue dipping tank for coating finishing and is extruded through a die, and the rope collecting device is used to collect the rope extruded from the die of the glue dipping tank, the rotating table, the glue dipping tank and the rope collecting device are all arranged as independent movable structures, a plurality of water flow holes with plugging are arranged on the bottom surface of the glue dipping tank, the rope collecting device comprises a shaft, a receiving tray, a crossbeam and a motor, the receiving tray is arranged as at least two, and the center position is fixedly connected by the shaft, a plurality of support rods are arranged on the receiving tray, the support rods are arranged as umbrella ribs radiating from the center position of the shaft to the outer edge of the receiving tray, each support rod of the receiving tray is provided with a socket, and each two receiving trays are detachably connected by a cylindrical crossbeam connected between the corresponding position sockets, and after connection, a single-layer or multi-layer annular structure is formed as a whole for winding and storing ropes, and the output shaft of the motor is connected to the shaft through a transmission mechanism to drive the receiving tray to rotate.
[0006] A plurality of insertion holes are arranged at intervals on each support rod, and the crossbeam is inserted into two insertion holes at corresponding positions on each two storage trays, forming a multi-layer circular ring structure from the inside to the outside between each two storage trays, and the crossbeams of the next layer are installed layer by layer as the ropes are stored.
[0007] The end of the support rod extending beyond the outer edge of the storage tray is set as a telescopic rod structure, and the same plug hole is set on the extended part, and the cross beam is inserted to adjust the number and number of layers of the cross beam to adapt to the storage of ropes of different lengths.
[0008] A plurality of fixing rods are evenly spaced on the outer edge of the storage tray, and a plurality of insertion holes are evenly spaced on the fixing rods. The insertion holes at corresponding positions between every two fixing rods are detachably connected through a crossbeam, and after connection, a plurality of layers of circular ring structures centered on the axis are formed. As the ropes are stored, the crossbeam of the next layer is installed layer by layer.
[0009] The glue dipping pool is made of lightweight plastic.
[0010] The dipping tank is configured to be adaptable to replaceable dies of multiple models.
[0011] A moving wheel is arranged at the bottom of the rope collecting device.
[0012] The utility model designs the rotating table, the glue dipping tank and the rope collecting device of the rope coating finishing equipment to be placed independently and movable. The specific placement position of each part is specifically designed according to the rope length and on-site conditions, which occupies a small area and is flexible and convenient to operate. The glue dipping tank is designed to be made of lightweight plastic material and has water permeable holes at the bottom, which is conducive to cleaning of the glue dipping tank. The number of beams and the number of layers of the rope collecting device are adjusted according to the length of the rope. At the same time, the beams are detachable, which is convenient for frequent cleaning, avoiding residual coating glue of various colors during coating finishing and rope collecting, affecting the color and quality of the rope, improving the production efficiency of the rope, reducing the unqualified rate of the rope, and reducing the production cost. The rope collecting device is movable and can be flexibly moved to the corresponding drying mode range after rope collecting. The cost is low, the effect is good, the application is flexible, and it is suitable for large-scale promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the structure of Embodiment 2 of the present utility model;
[0015] Figure 3 This is a schematic diagram of the structure of Embodiment 3 of the present utility model;
[0016] Figure 4 This is a schematic diagram of the structure of Example 4 of the utility model. DETAILED DESCRIPTION
[0017] The utility model is described in detail below with reference to the accompanying drawings and specific embodiments:
[0018] like Figure 1As shown, the combined rope coating finishing equipment includes a rotating table 1, a glue dipping pool 2 and a rope collecting device 3. The rotating table 1 is used to place the rolled rope to be sorted. The coating finishing liquid is set in the glue dipping pool 2. The rope enters the glue dipping pool 2 for coating finishing and is extruded through the die. The rope collecting device 3 is used to collect the rope extruded from the die of the glue dipping pool 2. The rotating table 1, the glue dipping pool 2 and the rope collecting device 3 are all configured as independent movable structures. The bottom surface of the glue dipping pool 2 is provided with a plurality of water flow holes with plugging. The rope collecting device 3 includes a shaft 31, a receiving tray 32, a crossbeam 33 and a motor 34. The receiving tray 32 is set to at least two, the center position is fixedly connected by the shaft 31, a plurality of support rods 321 are set on the storage tray 32, and the support rods 321 are set to be umbrella-shaped radiating from the center position of the shaft 31 to the outer edge of the storage tray 32, and each support rod 321 of the storage tray 32 is provided with a socket 322. Every two storage trays 32 are detachably connected by a cylindrical cross beam 33 connected between the sockets 322 at corresponding positions. After connection, a single-layer or multi-layer annular structure is formed as a whole for winding storage ropes. The output shaft of the motor 34 is connected to the shaft 31 through a transmission mechanism to drive the storage tray 32 to rotate.
[0019] Embodiment 1, as a preferred mode, as Figure 2 As shown, a plurality of insertion holes 322 are arranged at intervals on each support rod 321, and the crossbeam 33 is inserted into two insertion holes 322 at corresponding positions on every two storage trays 32, forming a multi-layer circular ring structure from the inside to the outside between every two storage trays 32, and the crossbeam 33 of the next layer is installed layer by layer as the ropes are stored.
[0020] Embodiment 2, in order to expand the storage space, based on embodiment 1, the end of the support rod 321 extending beyond the outer edge of the storage tray 32 is set as a telescopic rod structure, and the same plug hole 322 is set on the extended part, and the cross beam 33 is inserted to adjust the number and number of layers of the cross beam to adapt to the storage of ropes of different lengths.
[0021] Embodiment 3, as a preferred mode, as Figure 3 As shown, a plurality of fixing rods 323 are evenly spaced on the outer edge of the storage tray 32, and a plurality of insertion holes 324 are evenly spaced on the fixing rods 323. The insertion holes 324 at corresponding positions between every two fixing rods 323 are detachably connected through a cross beam 325. After connection, a plurality of layers of annular structures centered on the axis 31 are formed. As the ropes are stored, the cross beams 325 of the next layer are installed layer by layer.
[0022] Example 4: In order to save costs, if space permits, the most basic implementation method can also be selected, such as Figure 4As shown, this structure does not need to install the crossbeam 33 layer by layer, but has only one layer. The length of the crossbeam 33 is set longer, and more storage trays 32 are provided to form several continuous storage units, which can also realize the storage of ropes of different lengths. The crossbeam 33 is detachably connected to facilitate installation and cleaning.
[0023] As a preferred embodiment, the dipping tank 2 is made of lightweight plastic, which is light in weight and easy to move and clean.
[0024] As a preferred embodiment, the dipping tank 2 is configured to be adaptable to a replaceable die of multiple sizes, the die diameter being slightly smaller than the rope diameter, so as to adapt to different die extrusion molding operations of the rope.
[0025] As a preferred embodiment, the rope collecting device 3 is arranged on a base 35, and a movable wheel (not shown in the drawings) is arranged at the bottom of the base 35, which can be moved according to actual conditions to facilitate the storage of ropes. After storage, it can also be moved to a position convenient for drying, such as drying in the sun, ventilation or hot air box.
[0026] In the specific application process of the utility model, the rolled rope is placed on the rotating table 1, one end of the rope is placed in the dipping tank 2 where the coating finishing liquid of the specified color is placed in advance, the coating is finished in the dipping tank 2, and a specified die is placed at the die of the dipping tank 2. The finished rope is squeezed out through the die and stored in the rope receiving device 3. The number and number of layers of the cross beams 33 are selected according to the length of the rope, and the storage tray 32 of the support rods 321 of different lengths can be designed for replacement, and the length of the support rod 321 can also be extended by the contraction rod structure of the support rod 321 to install more cross beams 33 to store longer ropes.
[0027] In Example 1, after the innermost beam 33 is installed, the end of the rope is placed on the innermost beam 33 of the storage tray 32 as the starting point, and then the shaft 31 is rotated under the drive of the motor 34, driving the storage tray 32 to rotate, and the rope is wound and stored on the innermost annular structure. After accumulating to one layer, the beam 33 of the next layer is installed, and then the motor 34 is driven to wind and store, and this is repeated until the outermost layer ends. Example 2 is an extension of the structure of Example 1, which can be realized by simply following the operation of Example 1. In Example 3, the first layer of beams 324 on the fixed rod 323 is first installed, the motor 34 is started to wind and store the first layer of ropes, and then the second layer of beams 324 is installed, and so on, to achieve the storage of ropes. Example 4 is the most common storage method, and only the number of storage trays 32 needs to be designed according to the size of the space, and the ropes can be wound and stored by detachably connecting the beams 33 and starting the motor 34. After the ropes are stored, they can be moved to the corresponding position to wait for drying.
[0028] After the coating finishing process of the same color is completed, the dipping pool 2 is filled with clean water for cleaning, the bottom plug is opened, and the sewage after cleaning is discharged through the water flow hole to prevent the mixing of different coating finishing liquids and affect the coloring of the rope. Similarly, the crossbeam 33 of the rope collection device 3 is also set to be inserted in a cylindrical shape. After the rope of one color is used, the crossbeam 33 is disassembled and cleaned in a centralized manner to prevent the residual coating liquid of this color from affecting the collection of the rope of the next color, causing the rope to cross color and affecting the quality of the finished rope.
[0029] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.
Claims
1. A combined rope coating finishing device, comprising a rotating table (1), a glue dipping tank (2) and a rope collecting device (3), wherein the rotating table (1) is used to place a rolled rope to be finished, the glue dipping tank (2) is provided with a coating finishing liquid, the rope enters the glue dipping tank (2) for coating finishing and is extruded through a die, and the rope collecting device (3) is used to collect the rope extruded from the die of the glue dipping tank (2), characterized in that: The rotating table (1), the glue dipping pool (2) and the rope collecting device (3) are all configured as independent movable structures. The bottom surface of the glue dipping pool (2) is provided with a plurality of water flow holes with plugs. The rope collecting device (3) comprises a shaft (31), a storage tray (32), a crossbeam (33) and a motor (34). The storage tray (32) is configured with at least two, the central position of which is fixedly connected by the shaft (31). The storage tray (32) is provided with a plurality of support rods (321). The support rods (321) are configured to be connected by the shaft. (31) is in the shape of an umbrella rib radiating from the center position to the outer edge of the storage tray (32), each support rod (321) of the storage tray (32) is provided with a plug hole (322), and each two storage trays (32) are detachably connected through a cylindrical cross beam (33) connected between the plug holes (322) at corresponding positions, and after connection, a single-layer or multi-layer circular ring structure is formed as a whole for winding storage ropes, and the output shaft of the motor (34) is connected to the shaft (31) through a transmission mechanism to drive the storage tray (32) to rotate.
2. A combined rope coating finishing device according to claim 1, characterized in that: A plurality of insertion holes (322) are arranged at intervals on each support rod (321), and the crossbeam (33) is inserted into two insertion holes (322) at corresponding positions on each two storage trays (32), so that a multi-layered circular ring structure is formed from the inside to the outside between each two storage trays (32), and the crossbeam (33) of the next layer is installed layer by layer as the ropes are stored.
3. A combined rope coating finishing device according to claim 2, characterized in that: The end of the support rod (321) extending beyond the outer edge of the storage tray (32) is configured as a telescopic rod structure, and a similar insertion hole (322) is provided on the extended portion, into which the cross beam (33) is inserted to adjust the number and number of layers of the cross beams to accommodate the storage of ropes of different lengths.
4. The combined rope coating finishing equipment according to claim 1, characterized in that: A plurality of fixing rods (323) are evenly spaced apart on the outer edge of the storage tray (32), and a plurality of insertion holes (324) are evenly spaced apart on the fixing rods (323). The insertion holes (324) at corresponding positions between every two fixing rods (323) are detachably connected via a crossbeam (325), and after connection, a plurality of layers of annular structures are formed with the shaft (31) as the center. As the ropes are stored, the crossbeams (325) of the next layer are installed layer by layer.
5. The combined rope coating finishing equipment according to claim 1, characterized in that: The glue dipping pool (2) is made of lightweight plastic.
6. A combined rope coating finishing device according to claim 1 or 5, characterized in that: The dipping tank (2) is configured to be a replaceable die that can accommodate multiple types of die.
7. The combined rope coating finishing equipment according to claim 1, characterized in that: The rope collecting device (3) is arranged on a base (35), and a moving wheel is arranged at the bottom of the base (35).