Road subgrade compaction equipment
By designing a roadbed compaction equipment with four vacuum covers and slidably installed filter plates, the problem of dust accumulation in the filter plates in the existing equipment is solved, and the filter plate cleaning and replacement is achieved without stopping, improving the efficiency of the device and the safety of the working environment.
Patent Information
- Application Number
- CN202421574256.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-04
AI Technical Summary
During the vacuum cleaning process of existing roadbed compaction equipment, dust gradually accumulates on the filter plate, resulting in a decrease in the passability and affecting the vacuum cleaning effect. It also requires shutdown to clean and replace the filter plate, which increases the difficulty of the staff and reduces the efficiency of the device.
A roadbed compaction equipment was designed, four vacuum covers were used to vacuum at the same time, and the dust was centrally input into the filter box. Two slidably installed filter plates were used to achieve continuous cleaning and replacement, which reduced the cleaning difficulty of staff and improved the efficiency of the device.
The filter plate is removed, cleaned and replaced without stopping, reducing the difficulty of cleaning for staff, improving the efficiency of the device, and avoiding dust flying and being sucked in by staff to the greatest extent.
Smart Images

Figure CN222744991U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of road subgrade compaction, in particular to a road subgrade compaction device. Background Art
[0002] In road construction, roadbed compaction is a very important step, which can increase the stability and bearing capacity of the road and improve the durability and service life of the road.
[0003] The publication number is CN219690251U, and the Chinese patent discloses a road bed compaction equipment. The device realizes the transmission of the half gear to the gear through the first motor, and realizes the up and down movement of the compaction hammer with the use of the spring. The compaction hammer realizes the effect of compacting the road bed by continuously colliding with the road bed surface. At the same time, the dust generated by the compaction hammer during compaction can be transferred to the filter box through the suction tube through the dust suction head, and filtered through the filter plate. At the same time, the filtered air is discharged through the filter dustproof net, thereby reducing the inhalation of dust by the staff, improving the working environment, and ensuring the practicality of the device.
[0004] With respect to the above-mentioned related technologies, the device has some shortcomings. In actual use, as the dust suction component sucks in more and more dust, the filter plate gradually accumulates dust, making the permeability smaller, thereby affecting the dust suction effect. In order to clean the filter plate, the device needs to be shut down, and two filter plates need to be cleaned and replaced at the same time, which increases the difficulty of the staff and reduces the efficiency of the device. Therefore, it is necessary to provide a roadbed compaction device to solve the above technical problems. Utility Model Content
[0005] The purpose of the utility model is to provide a roadbed compaction device to solve at least one technical problem existing in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A roadbed compaction device, comprising:
[0008] A base plate, an operating box is fixedly installed on the top of the base plate, a tamping mechanism is arranged inside the operating box, a handle is fixedly installed on the top of the base plate, a filter box is fixedly installed on the top of the operating box, a pump body is fixedly installed on the top of the filter box, and the input end of the pump body passes through the top of the filter box and extends to the top of the filter box, and a mounting groove is opened on one side of the filter box, and the number of the mounting grooves is two;
[0009] The filter box is slidably connected with a filter plate through an installation groove, a positioning plate is fixedly installed on one side of the filter plate, the top of the base plate is located outside the operation box and a dust suction pipe is fixedly installed and inserted therein, and the number of the dust suction pipes is four, the top ends of the four dust suction pipes all penetrate the outer surface of the filter box and extend to the bottom of the inside of the filter box, and a dust suction hood is fixedly installed on the bottom end of the dust suction pipe.
[0010] Preferably, a slide groove is provided on one side of the filter box below the two mounting grooves, a slide rod is fixedly installed inside the slide groove, a positioning block is sleeved on the outer wall of the slide rod, and the positioning block is slidably connected to the slide groove, a second spring is sleeved on the outer wall of the slide rod at the bottom of the positioning block, a locking plate is fixedly installed on one side of the positioning block, a positioning groove is provided at the bottom of the positioning plate, and the positioning groove is clamped with the locking plate, and a handle is fixedly installed below one side of the locking plate.
[0011] Preferably, a sliding hole matched with the sliding rod is opened on the top of the positioning block, and the positioning block is slidably connected with the sliding rod through the sliding hole opened on the top of the positioning block.
[0012] Preferably, the tamping mechanism includes a rotating shaft, and the rotating shaft is rotatably installed above the inside of the operating box, a first motor is fixedly installed on one side of the operating box, and a driving end of the first motor passes through one side of the operating box and extends to the inside of the operating box and is fixedly connected to one end of the rotating shaft, a cam plate is fixedly installed on the outer wall of the rotating shaft, and the number of cam plates is two, symmetrically distributed fixed blocks are fixedly installed on both sides of the inside of the operating box, and the number of fixed blocks is four, the four fixed blocks are divided into two groups, a limiting rod is fixedly installed on each group of the fixed blocks, movable blocks are sleeved on the outer walls of the two limiting rods, a mounting plate is fixedly installed between the two movable blocks, symmetrically distributed mounting arms are fixedly installed on the bottom of the mounting plate, a tamping hammer is fixedly installed on the bottom end of the mounting arm, and a first spring is sleeved on the outer wall of the limiting rod at the lower side of the bottom of the movable block.
[0013] Preferably, a sliding hole matched with the limiting rod is opened on the top of the movable block, and the movable block is slidably connected with the limiting rod through the sliding hole opened on the top of the movable block.
[0014] Preferably, symmetrically distributed universal wheels are fixedly mounted on both sides of the bottom of the base plate.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model cooperates with the base plate, universal wheel, dust hood, tamping mechanism, dust suction pipe, operation box, filter plate, pump body, handle, installation groove, positioning plate and filter box. Four dust hoods can simultaneously absorb dust at four positions around the tamping mechanism when the roadbed is being tamped, so as to avoid dust flying and being inhaled by the staff to the greatest extent. The dust inhaled by the dust hood will directly enter the interior of the filter box and be filtered by the filter plate. The filtered air is discharged through the output end of the pump body. When the dust filtered on the filter plate reaches a certain amount and needs to be cleaned, because two filter plates are arranged inside the filter box, the lower filter plate can be directly pulled out from the right side of the filter box. At this time, the upper filter plate will continue to filter the inhaled dust. After the lower filter plate is cleaned and replaced, it is installed again, so that the disassembly, cleaning and replacement of the filter plate is realized without stopping the machine. In addition, the dust inhaled by the four dust hoods of the device is concentratedly input into the interior of the filter box, so only one filter plate needs to be replaced each time, which greatly reduces the difficulty of cleaning and replacing the filter plate for the staff and improves the efficiency of the device.
[0017] 2. The utility model improves the stability of the filter plate when used inside the filter box through the coordinated use of the positioning groove, the locking plate, the handle, the positioning block, the second spring, the slide groove and the slide rod, and the locking and limiting of the locking plate and the positioning groove. At the same time, the fixed limiting structure of the filter plate is simple and easy to operate, which does not affect the rapid assembly and disassembly of the filter plate, thereby improving the convenience of user use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model.
[0019] Figure 2 It is a front view structural schematic diagram of the utility model.
[0020] Figure 3 It is a side structural schematic diagram of the cam plate in the utility model.
[0021] Figure 4 For the utility model Figure 1 Enlarged structural diagram at A in the middle.
[0022] In the figure: 1. base plate; 2. universal wheel; 3. dust cover; 4. first spring; 5. limit rod; 6. mounting plate; 7. dust suction pipe; 8. operation box; 9. filter plate; 10. pump body; 11. cam plate; 12. rotating shaft; 13. first motor; 14. fixed block; 15. movable block; 16. handle; 17. mounting arm; 18. tamping hammer; 19. mounting groove; 20. positioning plate; 21. positioning groove; 22. positioning plate; 23. grip; 24. positioning block; 25. second spring; 26. slide groove; 27. slide rod; 28. filter box. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-4 , an embodiment provided by the utility model:
[0028] A roadbed compaction device, comprising:
[0029] A base plate 1, an operation box 8 is fixedly installed on the top of the base plate 1, a tamping mechanism is arranged inside the operation box 8, a handle 16 is fixedly installed on the top of the base plate 1 located on one side of the operation box 8, a filter box 28 is fixedly installed on the top of the operation box 8, a pump body 10 is fixedly installed on the top of the filter box 28, and an input end of the pump body 10 passes through the top of the filter box 28 and extends to the top of the filter box 28, a mounting groove 19 is opened on one side of the filter box 28, and the number of the mounting grooves 19 is two;
[0030] The filter box 28 is slidably connected with the filter plate 9 through the installation groove 19, and a positioning plate 20 is fixedly installed on one side of the filter plate 9. The top of the base plate 1 is located on the outside of the operation box 8 and a dust suction pipe 7 is fixedly installed and inserted therein. There are four dust suction pipes 7, and the top ends of the four dust suction pipes 7 all penetrate the outer surface of the filter box 28 and extend to the bottom of the inside of the filter box 28. A dust hood 3 is fixedly installed on the bottom end of the dust suction pipe 7.
[0031] One side of the filter box 28 is provided with a slide groove 26 below the two mounting grooves 19, and a slide rod 27 is fixedly installed inside the slide groove 26. A positioning block 24 is sleeved on the outer wall of the slide rod 27, and the positioning block 24 is slidably connected to the slide groove 26. A second spring 25 is sleeved on the outer wall of the slide rod 27 at the bottom of the positioning block 24, and a locking plate 22 is fixedly installed on one side of the positioning block 24. A positioning groove 21 is provided at the bottom of the positioning plate 20, and the positioning groove 21 is clamped with the locking plate 22. A handle 23 is fixedly installed at the bottom of one side of the locking plate 22, which improves the stability of the filter plate 9 when used inside the filter box 28. At the same time, the fixed limiting structure of the filter plate 9 is simple, easy to operate, and does not affect the rapid assembly and disassembly of the filter plate 9.
[0032] In one of the embodiments, a sliding hole matched with the sliding rod 27 is opened on the top of the positioning block 24, and the positioning block 24 is slidably connected to the sliding rod 27 through the sliding hole opened on the top thereof. Accurate positioning and alignment can be achieved through the sliding connection between the sliding rod 27 and the positioning block 24. This connection method can ensure that the positioning block 24 maintains a stable position during the sliding process, thereby achieving an accurate positioning function.
[0033] In one preferred embodiment, the tamping mechanism includes a rotating shaft 12, and the rotating shaft 12 is rotatably installed above the inside of the operating box 8, a first motor 13 is fixedly installed on one side of the operating box 8, and the driving end of the first motor 13 passes through one side of the operating box 8 and extends to the inside of the operating box 8 and is fixedly connected to one end of the rotating shaft 12, a cam plate 11 is fixedly installed on the outer wall of the rotating shaft 12, and the number of the cam plates 11 is two, and symmetrically distributed fixed blocks 14 are fixedly installed on both sides of the inside of the operating box 8, and the number of the fixed blocks 14 is Four, four fixed blocks 14 are divided into two groups, each group of fixed blocks 14 is fixedly installed with a limit rod 5, the outer walls of the two limit rods 5 are sleeved with movable blocks 15, a mounting plate 6 is fixedly installed between the two movable blocks 15, and the bottom of the mounting plate 6 is fixedly installed with symmetrically distributed mounting arms 17, and the bottom end of the mounting arm 17 is fixedly installed with a tamping hammer 18. The outer wall of the limit rod 5 is located at the lower side of the bottom of the movable block 15 and is sleeved with a first spring 4, so that the tamping hammer 18 moves up and down to collide with the roadbed surface, thereby achieving the effect of compacting the roadbed.
[0034] In one embodiment, a sliding hole adapted to the limiting rod 5 is provided on the top of the movable block 15 , and the movable block 15 is slidably connected to the limiting rod 5 through the sliding hole provided on the top of the movable block 15 .
[0035] In one preferred embodiment, symmetrically distributed universal wheels 2 are fixedly mounted on both sides of the bottom of the base plate 1. The universal wheels have multi-directional rolling capabilities and can move freely in all directions. The symmetrically distributed universal wheels installed on the device can provide better balance and stability, allowing the device to be easily moved.
[0036] The working principle of the utility model is as follows: the electrical components appearing in the present application are all externally connected to a power source and a control switch when in use, and the parts not involved in the device are the same as the prior art or can be implemented by the prior art. When the device is in use, the staff pushes the device by holding the handle 16, and pushes the device to move through the rolling contact between the universal wheel 2 and the road. In the process of pushing the device forward on the road, the first motor 13 is controlled by the switch to start working, and the driving end of the first motor 13 drives the rotating shaft 12 to rotate, and the rotation of the rotating shaft 12 drives the cam plate 11 to rotate. When the cam plate 11 is far away When the side away from the center approaches the mounting plate 6, a downward pressure will be generated on the mounting plate 6, so that the mounting plate 6 drives the movable block 15 to slide downward on the outer wall of the limit rod 5 and squeeze the first spring 4. The movement of the mounting plate 6 drives the tamping hammer 18 to move through the mounting arm 17. When the side close to the center of the cam plate 11 approaches the mounting plate 6, the downward thrust on the mounting plate 6 will be lost. At this time, under the elastic action of the first spring 4, the mounting plate 6 will be driven to reset upward through the movable block 15, thereby driving the tamping hammer 18 to reset. Therefore, under the drive of the first motor 13, the tamping hammer 18 moves up and down. The roadbed surface is collided to achieve the effect of compacting the roadbed. During the compaction process of the roadbed, the pump body 10 is controlled to start working. After the pump body 10 is started, a suction force is generated inside the filter box 28. Through the passage formed by the filter box 28, the dust suction pipe 7 and the dust suction cover 3, the four dust suction covers 3 will simultaneously suck dust at four directions around the compaction mechanism when the roadbed is compacted, so as to avoid dust flying and being inhaled by the staff to the greatest extent. The dust sucked by the dust suction cover 3 will directly enter the interior of the filter box 28 and be filtered by the filter plate 9. The filtered air is discharged through the output end of the pump body 10. When the dust filtered on the filter plate 9 When a certain amount is reached and it needs to be cleaned, since there are two filter plates 9 inside the filter box 28, the lower filter plate 9 can be directly pulled out from the right side of the filter box 28. At this time, the upper filter plate 9 will continue to filter the inhaled dust. After the lower filter plate 9 is cleaned and replaced, it is installed again, thereby realizing the disassembly, cleaning and replacement of the filter plate 9 without stopping the machine. In addition, the dust inhaled by the four dust suction hoods 3 of the device is concentrated into the interior of the filter box 28. Therefore, only one filter plate 9 needs to be replaced each time, which greatly reduces the difficulty of cleaning and replacing the filter plate 9 for the staff and improves the efficiency of the device.
[0037] The filter plate 9 is installed from the right side of the filter box 28 into the interior of the filter box 28 by sliding and plugging. When the filter plate 9 is installed, the positioning plate 22 is directly inserted into the interior of the positioning groove 21 at the bottom of the positioning plate 20 on one side of the filter plate 9 through the elastic action of the second spring 25. The engagement between the positioning plate 22 and the positioning groove 21 will limit the positioning plate 20, so that the filter plate 9 is firmly fixed in the interior of the filter box 28 for use, ensuring the stability of the filter plate 9 during use. When the filter plate 9 needs to be disassembled and assembled, only the handle 23 needs to be gently pulled, and the movement of the handle 23 drives The locking plate 22 is disengaged from the interior of the positioning groove 21. At the same time, the movement of the locking plate 22 drives the positioning block 24 to slide downward on the outer wall of the slide rod 27 and squeeze the second spring 25. After the locking plate 22 is disengaged from the interior of the positioning groove 21, the positioning plate 20 can be easily pulled to remove the filter plate 9 from the interior of the filter box 28. Therefore, the locking plate 22 and the positioning groove 21 are limited, which improves the stability of the filter plate 9 when used in the filter box 28. At the same time, the fixed limiting structure of the filter plate 9 is simple and easy to operate, which does not affect the rapid assembly and disassembly of the filter plate 9, thereby improving the convenience of user use.
[0038] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.
Claims
1. A roadbed compaction device, characterized in that: It includes: A base plate (1), an operating box (8) is fixedly mounted on the top of the base plate (1), a tamping mechanism is arranged inside the operating box (8), a handle (16) is fixedly mounted on the top of the base plate (1) and located on one side of the operating box (8), a filter box (28) is fixedly mounted on the top of the operating box (8), a pump body (10) is fixedly mounted on the top of the filter box (28), and an input end of the pump body (10) passes through the top of the filter box (28) and extends to the top of the filter box (28), and a mounting groove (19) is opened on one side of the filter box (28), and the number of the mounting grooves (19) is two; The filter box (28) is slidably connected with a filter plate (9) through a mounting groove (19); a positioning plate (20) is fixedly mounted on one side of the filter plate (9); a dust suction pipe (7) is fixedly mounted and inserted on the top of the base plate (1) outside the operating box (8); and the number of the dust suction pipes (7) is four. The top ends of the four dust suction pipes (7) all penetrate the outer surface of the filter box (28) and extend to the bottom of the filter box (28); and a dust suction cover (3) is fixedly mounted on the bottom end of the dust suction pipe (7).
2. A roadbed compaction equipment according to claim 1, characterized in that: A slide groove (26) is provided on one side of the filter box (28) below the two mounting grooves (19), a slide rod (27) is fixedly installed inside the slide groove (26), a positioning block (24) is sleeved on the outer wall of the slide rod (27), and the positioning block (24) is slidably connected to the slide groove (26), a second spring (25) is sleeved on the outer wall of the slide rod (27) at the bottom of the positioning block (24), a locking plate (22) is fixedly installed on one side of the positioning block (24), a positioning groove (21) is provided on the bottom of the positioning plate (20), and the positioning groove (21) is clamped with the locking plate (22), and a handle (23) is fixedly installed below one side of the locking plate (22).
3. A roadbed compaction equipment according to claim 2, characterized in that: The top of the positioning block (24) is provided with a sliding hole matched with the sliding rod (27), and the positioning block (24) is slidably connected with the sliding rod (27) through the sliding hole provided on the top of the positioning block (24).
4. A roadbed compaction equipment according to claim 1, characterized in that: The compacting mechanism comprises a rotating shaft (12), and the rotating shaft (12) is rotatably mounted above the inside of an operating box (8), a first motor (13) is fixedly mounted on one side of the operating box (8), and a driving end of the first motor (13) passes through one side of the operating box (8) and extends to the inside of the operating box (8) and is fixedly connected to one end of the rotating shaft (12), a cam plate (11) is fixedly mounted on the outer wall of the rotating shaft (12), and the number of the cam plates (11) is two, and symmetrically distributed fixed blocks (14) are fixedly mounted on both sides of the inside of the operating box (8), and the fixed blocks The number of the fixed blocks (14) is four, the four fixed blocks (14) are divided into two groups, a limit rod (5) is fixedly mounted on each group of the fixed blocks (14), a movable block (15) is sleeved on the outer walls of the two limit rods (5), a mounting plate (6) is fixedly mounted between the two movable blocks (15), a symmetrically distributed mounting arm (17) is fixedly mounted on the bottom of the mounting plate (6), a tamping hammer (18) is fixedly mounted on the bottom end of the mounting arm (17), and a first spring (4) is sleeved on the outer wall of the limit rod (5) at the lower side of the bottom of the movable block (15).
5. A roadbed compaction equipment according to claim 4, characterized in that: The top of the movable block (15) is provided with a sliding hole matched with the limiting rod (5), and the movable block (15) is slidably connected with the limiting rod (5) through the sliding hole provided on the top of the movable block (15).
6. A roadbed compaction equipment according to claim 1, characterized in that: Universal wheels (2) that are symmetrically distributed are fixedly mounted on both sides of the bottom of the base plate (1).
Citation Information
Patent Citations
Road roadbed tamping equipment
CN219690251U